Manufacturing Commons^™

Additive Manufacturing For Post-Processing, Nathan D. Goodwin, Andrew Furmidge

Mechanical Engineering

Additive Manufacturing for Post Processing (AMPP) is a team comprised of two Cal Poly Mechanical Engineering students: Nathan Goodwin and Andrew Furmidge. The project is focused in the area of metal additive manufacturing (AM) machines, which are still a developing technology. Improvements have been made to the quality of the machines in the past years, but many limitations still exist. One of these is the inability to print parts that are larger than the build volume. In an effort to solve this problem, whole parts are divided into pieces that are printed individually. This team’s senior project is to create …

Beer Rack On Demand Water Heater, Jason Warenski

All Undergraduate Projects

On-Demand Water Heater (for homebrewing systems)

By Jason Warenski (Engineering Technologies)

The on-demand water heater is being built for a home brewing system. The is intended to improve brewing process efficiency while reducing the footprint of the brewing equipment. The device contains a coil made from 3/8” soft copper tubing. The coil is inserted into a housing which is constructed of two 22-gauge stainless steel cylinders and a layer of ceramic insulation. Attached to the inlet and outlet of the coil are monitoring and control devices. On the inlet is a water flow meter which allows the user to monitor …

Utilizing Reprap Style 3d Printers For The Manufacturing Of Composite Heat Exchangers, John Laureto

Dissertations, Master's Theses and Master's Reports

The low cost 3D printing market is currently dominated by the application of RepRap (self-replicating rapid-prototyper) variants. Presented in this document are practical utilizations of RepRap technology. Developed are innovative processes to manufacture composite materials systems for thermal management solutions.

First, a laser polymer welder system is validated by quantifying maximum peak load and weld width of linear low density polyethylene (LLDPE) lap welds as a function of linear energy density. The development of practical engineering data, in this application, is critical to producing mechanically durable welds. Developed laser and printer parameter sets allow for manufacturing of LLDPE multi-layered heat …