Manufacturing Commons^™

Cooling Systems Analysis For Plastic Mold Injection Tools, Veronica Flores Quijada

Electronic Thesis and Dissertation Repository

The Plastic Injection Mold (PIM) industry has been searching for new technologies that improve the manufacturing of parts by reducing the production time and cost as well as increasing the quality of the product. The cooling systems in the PIM are designed initially to be straight-drilled into the mold, but this manufacturing process has traditionally not been very effective, since for molded parts with complex geometries, the cooling channels are not able to reach certain areas. This limitation has led the industry to develop conformal cooling channels that use the additive manufacturing technology, which allows the cooling channels to conform …

Finite Element Analysis Of Assembly For Warped Composite Automotive Components, Theogenes De Oliveira Maia

Electronic Thesis and Dissertation Repository

One of the most used processes in the automotive industry is the moulding of parts made of thermoplastics filled with glass fibres. This research focused on a specific material: long fibre thermoplastics (LFT). On the one hand, the performance gain, in terms of lightweight and the strength of final components, justifies its wide use. On the other hand, due to the intrinsic characteristics of part manufacturing, warpage is evident and can influence or even compromise subsequent stages of production.

This research has three main objectives: recreate in the most faithfully way, in Abaqus^TM environment, the conditions that precede the …

Thermo-Physical Modelling And Experimental Analysis Of The Laser-Material Interactions During Cw Laser Polishing, Shirzad Mohajerani

Electronic Thesis and Dissertation Repository

Laser polishing (LP) represents one of the finishing/superfinishing technologies that has experienced a rapid growth over the past two decades. However, while undeniable progress has been achieved on the experimental and/or practical side, the development of the mathematical models continue to be somewhat slower and still dominated by significant simplifying assumptions.

To address this research gap, after identification of underlying thermo-physical processes during LP through a comprehensive literature review, two CFD (Computational Fluid Dynamics) models are developed to simulate the laser-material interactions and eventually predict the final geometry of the irradiated surface. In this context, a 3D CFD model is …

Development Of A Laser-Based Technique For The Assessment Of High Quality Automotive Surfaces, Navraj Heer

Electronic Thesis and Dissertation Repository

The quality of painted surfaces plays an important role in the overall aesthetics of the automotive products. Although a number of quantitative techniques have been developed for this particular type of quality assessment, the solutions proposed so far remain costly and proprietary such that industry continues to rely primarily on qualitative, error-prone human evaluations. To address this, the primary objective of this thesis was to explore the possibility to develop a laser-based technique for the non-tactile quantification of defects in reflective painted surfaces. For this purpose, analytical solutions were formulated to predict the reflection of a laser beam from a …

Surface Topography Formation And Thermographic Analysis In Laser Polishing Of H13 Tool Steel, Joshua D. Miller

Electronic Thesis and Dissertation Repository

Laser polishing, in its simplest form, is the melting of a small layer of material via laser radiation. This creates a small molten pool which is re-distrusted across the surface, resulting in a much smoother finished surface. Although this process has been around for decades now, there has been a recent insurgence into industrial applications. Despite this, the phenomena that occur during the process are still not fully understood. Therefore, increasing the knowledge surrounding the process would be ideal.

To accomplish this, various input parameters of the process are altered to analyze the effect on the finished polished surface. Through …

Parametric Design, Modeling, And Optical Evaluation Of Retroreflective Prismatic Structures, Sama Hussein

Electronic Thesis and Dissertation Repository

Retroreflectors (RR) are defined as passive optical structures that redirect incident light to its originating source. Specific types of retroreflectors called inverted cubes (ICs) function through total internal reflection (TIR) and are used in various applications such as measurement tools, traffic signs and automotive rear and side lighting. This thesis aims to model, analyze, fabricate and study a novel type of IC retroreflectors called right triangular prism (RTP). A parametric approach is used to model existing IC geometries from a generic unit cube and is then implemented to model the novel RTP geometry. Those elements are then tested by optical …

Development Of An Autonomous Robotic Mushroom Harvester, Nikita Alexeevich Kuchinskiy

Electronic Thesis and Dissertation Repository

The process of development of a new robot is one of the modern technological arts. This process involves multiple complex steps and recursive approach. In this project, a solution for automatic harvesting of mushrooms is developed. In order to design an effective solution, it is necessary to explore and take into consideration the limitations of grasping very soft and fragile objects (particularly mushrooms). We will elaborate several strategies of picking and analyze each strategy to formulate the design requirements, develop a solution, and finally, evaluate the efficiency of the proposed solution in actual farm conditions for real mushrooms. The mushroom …