Applied Mechanics Commons^™

Thermomechanical Modeling In Laser Powder Bed Fusion Additive Manufacturing Using Graph Theory: Application To Prediction Of Recoater Crash, Md Humaun Kobir

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This work pertains to the laser powder bed fusion (LPBF) additive manufacturing process. The objective of this thesis is to predict a frequently occurring type of thermal-induced process failure in LPBF called recoater crash. To ascertain the likelihood of a recoater crash before the part is printed, we develop and apply a computationally efficient thermomechanical modeling approach based on graph theory.

Despite its demonstrated ability to overcome the design and processing constraints of conventional subtractive and formative manufacturing, the production-level scaleup of LPBF is hindered by frequent build failures. For example, the part often deforms as it is being printed …