Metallurgy Commons^™

Metallurgical Impact Of Switching From Hammer Units To Hydraulic Presses For Forging, Cole Hawker, Jacob Reed

Materials Engineering

Carlton Forge Works (CFW) is evaluating the retirement of its hammer units in favor of hydraulic presses to address safety concerns in forging aerospace components. This paper investigates the metallurgical implications of this transition, emphasizing the importance of superior microstructures and meeting industry standards and customer requirements. The alloys in question are Titanium-6Al-4V (Ti64) and Inconel 718 (INCO 718), which comprise a majority of CFW’s production. Ti64's high specific strength and thermal stability make it ideal for aerospace applications, while INCO 718 is recognized for superior high-temperature creep performance. Defects like freckles and white spots in INCO 718 are analyzed …

Timeline - History Of The Metallurgy / Mineral Processing Programs (1900-2022), Jerome Downey, Larry G. Twidwell

Metallurgy

No abstract provided.

History Of The Metallurgy / Mineral Processing Programs (1900-2022), Jerome Downey, Larry G. Twidwell

Metallurgy

No abstract provided.

Zinc Plating From Alkaline Non-Cyanide Bath, Abdul J. Mohammed

Masters Theses

“Alkaline non-cyanide zinc plating baths are preferred when trying to avoid the toxicity of cyanide baths or corrosivity of acid baths. Without additives, alkaline zincate baths produce powdery non-adherent deposits which have no use in commercial plating. Additives must be added at optimum concentrations to produce adherent, bright and uniform zinc deposits. In this study electrochemical tests were used to determine effects of additives on cathodic polarization, throwing power and morphology of deposits. Current density distribution in a unique bath of 37.5 g L^-1 Zn and 210 g L^-1 NaOH was modelled using COMSOL and validated two plating …

Optimization Of The Practice Of Slow Cooling Steel Bars: A Redesign And Modernization Of Materials, Eryn Johnston

Mechanical Engineering Undergraduate Honors Theses

Throughout the process of steel making, certain grades of steel are a higher risk for defects caused by the inability to quickly diffuse hydrogen through the steel when cooled to room temperature at a normal rate based on the ambient air temperature. To reduce the hydrogen flaking defects that are caused due to hydrogen entrapment in the steel, the process of slow cooling is utilized. This process reduces the cooling rate of steel bars by keeping them at a higher temperature for extended periods and in turn gives the hydrogen a chance to fully dissipate from the steel. In many …

Analysis Of Surface Integrity In Machining Of Aisi 304 Stainless Steel Under Various Cooling And Cutting Conditions, F. Klocke, B. Döbbeler, S. Lung, S. Seelbach, Ibrahim S. Jawahir

Institute for Sustainable Manufacturing Faculty Publications

Recent studies have shown that machining under specific cooling and cutting conditions can be used to induce a nanocrystalline surface layer in the workspiece. This layer has beneficial properties, such as improved fatigue strength, wear resistance and tribological behavior. In machining, a promising approach for achieving grain refinement in the surface layer is the application of cryogenic cooling. The aim is to use the last step of the machining operation to induce the desired surface quality to save time-consuming and expensive post machining surface treatments. The material used in this study was AISI 304 stainless steel. This austenitic steel suffers …

Preliminary Investigations Into Selective Laser Melting, David Takeo Otsu

Master's Theses

Selective laser melting is a promising metallic additive manufacturing process with many potential applications in a variety of industries. Through a gracious donation made by Lawrence Livermore National Laboratory, California Polytechnic State University received and installed an SLM 125 HL selective laser melting machine in February 2017. As part of the initial setup effort, a preliminary machine verification study was conducted to evaluate the general print quality of the machine with default parameter settings. Coincidentally, the as-printed microstructure of SLM components was evaluated through nil strength fracture surface examination, an alternative to conventional polish-and-etch metallography. A diverse set of components …

Process Development And Implementation For The Imaging Of Heat Treated A2 Steel For Consolidation Into An Atlas, Jessica Roberts

Senior Honors Projects, 2010-2019

Material processes, properties, and microstructure are interconnected, often visualized as the points of a triangle. Changing the process a material goes through will in turn change the properties and microstructure of that material. In materials research and education (specifically with metals), comparison between research or experiment results and scholarly-accepted results is important. When reading textbooks addressing different properties of metals and the process of metal treatment, images are often shown of the various microstructures associated with each property or process stage. The difficulty comes in trying to compare the stages or properties to one another; often different materials and processes …

Synthesis, Characteristics, And Material Properties Dataset Of Bi:Dyig-Oxide Garnet-Type Nanocomposites, M Nur-E-Alam, Mikhail Vasiliev, Kamal Alameh

Research outputs 2014 to 2021

The fabrication, annealing crystallization processes, and material properties of (Bi,Dy)3(Fe,Ga)5O12:Bi2O3 nanocomposites are investigated and summarized. The stoichiometry of these nanocomposites is optimized for magnetooptic applications using the approach of stoichiometry adjustment (implemented by means of varying RF power densities applied to the sputtering targets used to prepare the nanocomposite thin films). The crystallization processes for all developed batches of as-deposited films are carried out by annealing runs at different temperatures and process durations. This paper describes the methodologies used to optimize the compositions (by calculating the volumetric fractions of excess bismuth oxide to be mixed with the garnet-stoichiometry species during …

Metallurgical Optimization Of High Strength Cast Steels With Stage I Tempering, Terrell Owen Webb Jr.

Doctoral Dissertations

“Eglin steel was developed by the U.S. Air Force and Ellwood National Forge Company as a cost-effective, ultrahigh strength steel for use in armament, aerospace, and commercial applications. Eglin steel has been successfully substituted for high alloy steels, such as AF1410 and HP-9-4-20/30, to produce the casing for “bunker buster” bombs where penetration of concrete barriers and rock at high velocity ( > 1000 ft/sec) is desired. Unlike AF1410 and HP-9-4-20/30, Eglin steel is low nickel (nominal 1 wt.%) and contains no cobalt. Given the successful performance of Eglin steel in the casings applications, the Department of Defense has directed that …

An Intercritical Heat Treatment Study Of High Strength, Microalloyed Ferrous Open Die Forgings, Kelly Elizabeth Stewart

Materials Engineering

High strength, low alloy steel is most commonly utilized in plate or sheet form-with a thickness under 4 in, one unconventional application however, is open die forging where cross-sectional area can be as large as 9.5 in by 11.5 in. When forging to larger section size than one would thermo-mechanically roll sheet steel, a new set of complications, such as variation in microstructure and mechanical properties, arise. This study investigates the heat treatment and processing options needed to negate the inherent microstructural irregularity and Charpy V-Notch (CVN) toughness variation. Intercritical heat treatment—normalizing and then quench and tempering above the A …

Mechanical Properties And Microstructures Of Incoloy 909 Rolled Rings Subjected To A Modified Forging Cycle, Colin Lee Elliott Glaves

Materials Engineering

The microstructure of rolled rings of Incoloy 909 nickel-iron-cobalt superalloy subjected to a standard customer solution and aging treatment exhibited unacceptably large grains. Samples cut from a failed ring were mounted and polished for analysis. The samples were etched with a modified Kalling’s waterless reagent and metallographic analysis was done to identify characteristic large grain structures distributed among the desired smaller grain structures. The large grains were identified and noted for comparison to later samples. Two test rings were forged out of Incoloy 909 using revised forging procedures involving reduced soak temperatures before each forging step. Metallographic samples were cut …

Environmental Effects On Corrosion Properties Of Alloy 22, Mano Misra

Publications (YM)

This document presents detailed technical report for four Subtasks that were conducted independently. All four Subtasks investigated environmental effects on corrosion properties of Alloy 22. The four Subtasks that were investigated are as follows: Subtask 1: Experimental Determination of Parameters for the General Corrosion Model. Subtask 2: Corrosion under Dust Deposits Containing Hygroscopic Salts. Subtask 3: Heated Electrode Approach for the Study of Corrosion Under Aggressive Conditions. Subtask 4: Effect of Hydrogen Permeation on the Stability of the Passive Film of Alloy 22.

Final Report: Phase Stability And Segregation In Alloy 22 Base Metal And Weldments, Jeffrey Lacombe

Publications (YM)

At the outset of this project, the design of the waste disposal containers relied heavily on encasement in a multi-layered container, featuring a corrosion barrier of Alloy 22, a Ni-Cr- Mo-W based alloy with excellent corrosion resistance over a wide range of conditions. The fundamental concern from the perspective of the Yucca Mountain Project, however, was the inherent uncertainty in the (very) long-term stability of the base metal and welds. Should the properties of the selected materials change over the long service life of the waste packages, it was conceivable that the desired performance characteristics (such as corrosion resistance) would …

Environmental Effects On Corrosion Properties Of Alloy 22, Mano Misra, L. G. Mcmillion

Publications (YM)

Subtask 1: Experimental Determination of Parameters for the General Corrosion Model Subtask 2: Corrosion Under Dust Deposits Containing Hygroscopic Salts Subtask 3: Heated Electrode Approach for the Study of Corrosion Under Aggressive Conditions Subtask 4: Effect of Hydrogen Permeation on the Stability of the Passive Film of Alloy 22

Phase Stability And Segregation In Alloy 22 Base Metal And Weldments, Jeffrey Lacombe, G. L. Mcmillon

Publications (YM)

Subtask 1: Microstructural Characterization of Phase Stability and Variability in Alloy 22. Develop an improved understanding of Alloy 22 and the extent to which compositional and microstructural variations are present in otherwise “nominal” as-procured material. Subtask 2: Electrochemical Methods to Detect Susceptibility of Alloy 22 to Localized Corrosion. Study the influence that compositional and microstructural variations have on the corrosion performance of Alloy 22.

Continue Stress Corrosion Cracking/ Electrochemical Testing And Model Support, L. G. Mcmillion, K. S. Raja, S. Namjoshi, Amy J. Smiecinski

Publications (YM)

The work reported here is focused on measuring values for various model parameters for the General Corrosion Model (GCM). The objective of the UNR work is to obtain the parameter values under Quality Assurance protocols, so that the data can be incorporated into models that might be used to address licensing issues, for example. The derived kinetic parameters may be used in models for predicting the accumulation of general and localized corrosion damage to Alloy-22 canisters over the 10,000-year lifetime of the YM repository. The work focuses on obtaining data of the highest possible accuracy to derive kinetic parameters for …

Identification Of Dynamic Properties Of Materials For The Nuclear Waste Package, Brendan O'Toole, Mohamed Trabia, Amy J. Smiecinski

Publications (YM)

Stainless steel 316L, titanium alloy grade 7, and alloy C22 are currently under consideration as candidate materials for use in various components associated with the spent nuclear fuel package, which must be designed to withstand structural deformation caused by static, thermal, and handling loads. In addition, it has to maintain its integrity in case of accidents, where it may be subjected to high loads over a very short period of time. Mechanical characteristics of these three materials under dynamic loading are not well documented. This paper describes the procedures and results obtained from experiments performed over a range of slow …

Investigation Of The Ternary System Silver-Aluminum-Indium (Ag-Al-In), Elvin H. Beardslee

Bachelors Theses and Reports, 1928 - 1970

This thesis paper contains material pertaining to & preliminary investigation of the ternary system Ag-Al-In. Procedures in this preliminary investigation are discussed in detail.

Identification Of Nonmetallic Inclusions In Armco Ingot Iron With Polarized Light, Frank E. Panisko

Bachelors Theses and Reports, 1928 - 1970

No abstract provided.

Physico-Chemical Principles Of Sixteenth Century Metallurgy, Robert E. Johnson

Bachelors Theses and Reports, 1928 - 1970

Following a review of sixteenth century metallurgical literature and a discussion of Gibbs free energy, this thesis discusses thermodynamic considerations of galena (PbS) reduction by iron from a lead assay of this period. The importance of fluxes in this assay is emphasized. The discussion covers both equilibrium and non-equilibrium conditions at 1100 degrees Celsius. Possible substitutes for iron are also covered.

Information from twenty-one small controlled lead assays is correlated with the thermodynamic discussion to determine the purpose of each constituent in the assay.

The Effect Of Ph Upon Chelation Reactions In Montmorillonite Clays, Joseph Michael Keane

Bachelors Theses and Reports, 1928 - 1970

The purpose of this thesis is to investigate several chelation reactions and determine the effect of variable pH upon these reactions.

Microradiography Of Metals And Alloys Using A Medical X-Ray Unit, W. R. Byrne

Bachelors Theses and Reports, 1928 - 1970

There is no doubt that the microradiograph technique is of value to the metallurgist. A three-dimensional picture to supplement the photomicrographs should give a true picture of the microstructure. Microradiography can be used where etchants can not differentiate between the various components or where no etchant can be found suitable for a particular alloy.

Investigation Of Inclusions In Armco Ingot Iron, Edwin J. Duncan

Bachelors Theses and Reports, 1928 - 1970

Various chemical and electrolytic separation methods were investigated in an attempt to separate the in­clusions in Armco ingot iron. Residues obtained were X-rayed for identification purposes. The microstruc­tures of this iron were studied with the object of de­termining the relative sizes, locations, and possible compositions of the inclusions.

Polarographic Determination Of Germanium, Calvin Leo Stevenson

Bachelors Theses and Reports, 1928 - 1970

In the past germanium has been determined by either wet methods or by the spectograph; the spectograph being used for the determination of very small amounts of ger­manium and wet methods used when more than one hundredth of one percent germanium is present. Both of these analyti­cal schemes have weaknesses.

The Decomposition Of Calcium Tungstate And Synthetic Scheelite With Hydrochloric Acid, Robert R. Beebe

Bachelors Theses and Reports, 1928 - 1970

The decomposition of scheelite with hydrochloric acid was studied under conditions of variable acid concentration, time and temperature. The reactions were traced by weigh­ing material untransformed and, in some cases, by analyzing the transformation products.

A Study Of The Effects Of The Chloride Ion On The Lead-Silver Anodes And On The Lead Tenor Of The Zinc Deposit In Zinc Electrolysis, William A. Mitchell

Bachelors Theses and Reports, 1928 - 1970

The electrolyte used in the commercial production of electrolytic zinc from zinc sulphate solutions contains small amounts of impurities each of which has its own effects upon the process. Impurities such as antimony, cobalt, nickel, and iron tend to lower the current efficiency while other impurities such as chlorine, fluorine, and nitrates tend to increase the corrosion of the lead anodes and thereby increase the lead tenor of the zinc deposit.

A Study Of The Beneficiation Of Low-Grade Domestic Chromite, Darrell Edward Bodie

Bachelors Theses and Reports, 1928 - 1970

Chromite, a strategic mineral, is being consumed in ever increasing quantities in the United States today. Although the United States imports practically all of the chromite that is being consumed, it is gradually becoming necessary to exploit the low-grade deposits that are located within the United States, and also the low-grade deposits of Canada.

The Mechanical Production Of Zinc Dust, Charles A. Schroer

Bachelors Theses and Reports, 1928 - 1970

The object of this thesis is to produce zinc dust suitable for zinc leach purification, by direct application of a mechanical force on a stream of molten zinc.The project is a continuation of work done by Mr. D. S. Gleason, while working for his Master of Science degree in the spring of 1952.

The Occurrence Of Molybdenite In The United States, Alaska, Canada, And Newfoundland, Richard W. Brummett

Bachelors Theses and Reports, 1928 - 1970

In this study of molybdenite and its occurrence, the pub­lished literature on 66 separate deposits was reviewed, sum­marized, and coordinated. The following descriptions are in­tended to point out the important features of molybdenite oc­currences as described in the literature.