Open Access. Powered by Scholars. Published by Universities.®

Metallurgy Commons™

Open Access. Powered by Scholars. Published by Universities.®

Mechanics of Materials

Air Force Institute of Technology

Theses/Dissertations

Articles 1 - 11 of 11

Full-Text Articles in Metallurgy

Effects Of Polishing Shot-Peened Surfaces On Fretting Fatigue Behavior Of Ti-6al-4v, Kasey S. Scheel Sep 2006

Effects Of Polishing Shot-Peened Surfaces On Fretting Fatigue Behavior Of Ti-6al-4v, Kasey S. Scheel

Theses and Dissertations

The research of this thesis was done to investigate the effects of polishing a shot-peened specimen of Ti-6Al-4V on the fretting fatigue life of that specimen. The shot-peening process, though one of the most beneficial techniques in prolonging fretting fatigue life, creates a textured surface that may lead to problems on the micro level. This research was done in an attempt to further improve the peening process by examining the effects of another surface treatment to be used in conjunction, surface polishing. The rough peened surface may contain abrupt changes in surface geometry that act as stress risers, which are …

Go to article

Wear Analysis Of Cu-Al Coating On Ti-6al-4v Under Fretting, Karl N. Murray Jun 2006

Wear Analysis Of Cu-Al Coating On Ti-6al-4v Under Fretting, Karl N. Murray

Theses and Dissertations

The effects of changes in the coefficient of friction (CoF) between the contacting surfaces on the fretting wear characteristics of Cu-Al coating on Ti-6Al-4V were investigated. This Cu-Al coating is part of a system that is applied to titanium turbine blades to reduce fretting at the interface. In the application, there is a solid lubricant that is added on top of the coating as an assembly aid and to help reduce the friction while the lubricant remains within the contact. Previous studies have researched the characteristics of the coating without the additional lubricant. In this study, liquid motor oil was …

Go to article

Validation Of A Scaled Plane Strain Hypervelocity Gouging Model, Ronald J. Pendleton Mar 2006

Validation Of A Scaled Plane Strain Hypervelocity Gouging Model, Ronald J. Pendleton

Theses and Dissertations

The phenomenon of high speed impact is of great interest to the Air Force of Scientific Research and the Air Force Research Laboratory's Holloman High Speed test track. Rocket sled tests at the facility frequently are limited to velocities lower than actually attainable due to damage to the rail in the form of gouges. Direct observation of the gouging phenomenon is not currently possible. This leaves computational modeling as the only means to study the phenomenon. A computer model has previously been used to model the development of gouging at the Holloman High Speed Test Track. However, this model has …

Go to article

An Investigation Of A Simplified Gouging Model, Gregory S. Rickerd Mar 2005

An Investigation Of A Simplified Gouging Model, Gregory S. Rickerd

Theses and Dissertations

Gouging is a type of structural failure that becomes important when two metals slide against each other at velocities in the range of 1.5 kilometers per second. A computer model has previously been used to model the development of gouging at the Holloman High Speed Test Track. This model has not been experimentally verified to be correct, due to the complexity of the model. This research develops a simplified model that can be experimentally verified. The computer program utilized in this research was studied to determine the most appropriate options to use in simulations. This was accomplished by modeling a …

Go to article

The Evaluation Of The Damping Characteristics Of A Hard Coating On Titanium, Christopher M. Blackwell Mar 2004

The Evaluation Of The Damping Characteristics Of A Hard Coating On Titanium, Christopher M. Blackwell

Theses and Dissertations

Engine failures due to fatigue have cost the Air Force an estimated $400 million dollars per year over the past two decades (Garrison, 2001). Damping treatments capable of reducing the internal stresses of fan and turbine blades to levels where fatigue is less likely to occur have the potential for reducing cost while enhancing reliability. This research evaluates the damping characteristics of magnesium aluminate spinel, MgO+Al2O3, (mag spinel) on titanium plates. The material and aspect ratio were chosen to approximate the low aspect ratio blades found in military gas turbine fans. The plates were tested with …

Go to article

Thickness Effects On A Cracked Aluminum Plate With Composite Patch Repair, Joel J. Schubbe Jun 1997

Thickness Effects On A Cracked Aluminum Plate With Composite Patch Repair, Joel J. Schubbe

Theses and Dissertations

Post-repair fatigue crack growth was investigated in 3.175, 4.826, and 6.35 mm thick aluminum panels asymmetrically repaired with boron/epoxy composite patches bonded to the plates with FM73 sheet adhesive. Patches were uniaxial with patch to panel stiffness ratios ranging from 0.46 to 1.3. Experimental fatigue tests were carried out at 120 MPa, R=0.1, and 10 Hz (sinusoidal) to measure patched and unpatched face crack lengths, center crack opening displacements, and selected strains. Crack growth data was acquired using optical, eddy current, and post-test analysis methods. Crack growth rates were calculated using the incremental polynomial method. A three-layer Mindlin plate finite …

Go to article

Investigation Of Tension-Compression Fatigue Behavior Of A Cross-Ply Metal Matrix Composite At Room And Elevated Temperatures, Elizabeth A. Boyum Dec 1993

Investigation Of Tension-Compression Fatigue Behavior Of A Cross-Ply Metal Matrix Composite At Room And Elevated Temperatures, Elizabeth A. Boyum

Theses and Dissertations

This research, the first load-controlled tension-compression fatigue testing to be performed on a MMC, extends the existing knowledge of MMC fatigue damage mechanisms to include the tension compression loading condition. To accomplish this, a (0/90)2, SCS-6/Ti-15-3 laminate was subjected to tension- tension fatigue at room temperature, and tension-compression fatigue at both room temperature and 427°C. Stress and strain data was taken to evaluate the macro-mechanic behavior of the material. Microscopy and fractography were performed to characterize the damage on a micro-mechanic level. On a maximum applied stress basis, the room temperature tension-tension specimens had longer fatigue lives than the room …

Go to article

Investigation Of Compressive Behavior For Metal Matrix Composites With A Circular Hole, Janet L. Gooder Dec 1993

Investigation Of Compressive Behavior For Metal Matrix Composites With A Circular Hole, Janet L. Gooder

Theses and Dissertations

This study investigated the notched and unnotched macromechanical response due to micromechanical behavior of [0/±45/90]S SCS-6/β 21 S and [0/90] 2S Sigma/β 21S subjected to static compressive loads at room temperature. The stress-strain behavior and mechanical response in the presence of a circular hole was examined. A clear description of the progressive nature of damage, which ultimately resulted in failure, was provided. The effect of elevated temperature was shown for SCS-6/β 21S. The ultimate compressive strength and elastic modulus were reported for both MMCs. Sigma/β 21S and SCS-6/β 21S were mildly notch sensitive at room temperature. Notch sensitivity of …

Go to article

Characterization Of Fatigue Damage In A Metal Matrix Composite (Scs-6/ Ti-15-3) At Elevated Temperature, Brian P. Sanders Nov 1993

Characterization Of Fatigue Damage In A Metal Matrix Composite (Scs-6/ Ti-15-3) At Elevated Temperature, Brian P. Sanders

Theses and Dissertations

The fatigue characteristics of a unidirectional titanium based metal matrix composite (MMC) were investigated at elevated temperature (427°C). A hybrid strain controlled loading mode was used to subject the 0° and 90° laminas to fatigue. Along with the fatigue tests, microscopy and analytical modeling ware also conducted. This combination of activities led to defining the initiation and progression of damage and deformation in the MMC. Hen loading was parallel to the fiber on, the fatigue behavior was initially dominated by creep deformation of the matrix. Then, depending on the maximum strain, specimen failure was the result either fiber fractures or …

Go to article

Investigation Of Fatigue Behavior In Notched Cross-Ply Titanium Metal Matrix Composite At Elevated Temperature, Robert P. Baker Dec 1992

Investigation Of Fatigue Behavior In Notched Cross-Ply Titanium Metal Matrix Composite At Elevated Temperature, Robert P. Baker

Theses and Dissertations

The objective of this research was to investigate the initiation and progression of damage which develops in notched (0/90)2S SCS-6/Ti-15-3 at elevated temperature. Testing consisted of a monotonic tensile test at 427°C followed by fatigue testing performed under load control with a stress ratio of 0.1 at a frequency of 10 Hz. A crack was defined to have initiated when it had attained a length greater than or equal to 0.124 mm. Crack initiation and progression was monitored by strain and modulus observations and visual inspection via telemicroscope. The cracks were recorded with edge and face replicas. Metallographic and …

Go to article

Open And Filled Hole Static Tensile Strength Characterization Of Metal Matrix Composite Scs-9/Β21s., Jacob T. Roush Dec 1992

Open And Filled Hole Static Tensile Strength Characterization Of Metal Matrix Composite Scs-9/Β21s., Jacob T. Roush

Theses and Dissertations

SCS-9/β21s has a reduced gauge thickness, in comparison with other metal matrix composites, due to a smaller diameter fiber. This reduced gauge thickness makes it an attractive candidate for the skin of hypersonic vehicles. Tensile testing of (0/90)2s and (O/±45/90)s laminates was performed at room temperature, 482°C, and 650°C. Both notched and unnotched specimens were tested. Notched specimens, open and filled hole, had a width-to-diameter ratio of six. Materials 7075-T6 and Mar-m-246 were used as pins in the filled hole tensile testing. Analytical work was completed to predict material properties, elastic and plastic stress concentration factors, residual stresses, …

Go to article