Materials Science and Engineering Commons^™

The Comparison Of Dixon–Mood And 1/Nf Methods For Fatigue Limit Estimation Of 17–4 Ph Stainless Steel (H900), Arthur Pallar Pallar

Masters Theses

This study compares two methods for estimating the fatigue limit of 17-4 PH stainless steel (H900): the Dixon–Mood staircase and Kujawski 1/Nf linear method. Tests were conducted on an MTS Acumen 3 kN system under axial tension–tension loading at R = 0.1 and 50 Hz, following the standard practice defined in ASTM E466-15. Flat specimens were fabricated by water-jet cutting and polished. Tensile tests verified mechanical properties consistent with published data for the H900 condition. Fifteen specimens tested by the staircase method yielded a mean fatigue limit of 1138 MPa. The 1/Nf analysis using four specimens produced 1159 MPa, 2 …

Advancements In Visualization, Post-Processing And Ai-Enhanced Modeling Of Multi-Scale Micromechanics For Composite Materials, Joao Guilherme Brites Rei

Masters Theses

This study addresses some of the primary deficits of a localization/homogenization workflow for composite materials by focusing on the visualization and enhancement of models based on GMC and HFGMC, with emphasis on their implementation within the NASMAT ecosystem.

This thesis details the development of two dynamic, ParaView-based plugins that convert large hierarchical simulation outputs into interactive insights. While NASMATDiscreteElement systematizes RUC creation with transparent parametrization in a reproducible GUI, NASMATExplorerRUC enables the inspection of deeply nested datasets through accurate cell picking and synchronizes comparisons between parent and child views. Additionally, a shallow U-Net neural network is optimized on HFGMC data …

Measurement And Process Relation For Cast Surface Defects, Nachiket Laxman Shinde

Masters Theses

This thesis presents an in-depth investigation into the classification and prediction of surface defects in aluminum sand castings using a combination of experimental trials and machine learning techniques. Key process variables such head height, pouring temperature, resin %, sand type and process were systematically varied to study their influence on defects like veining, and burn-on. Comparative analysis indicated superior performance of the deep learning model in handling nonlinear interactions between process parameters. The study emphasizes the importance of integrating data-driven models with foundry practices to enhance surface quality, reduce rework, and support intelligent decision-making in casting operations.

Ni-Mn-In Heusler Alloy Ribbon For Magnetocaloric Application, Bao Nguyen

Masters Theses

A traditional cooling system, which applies compression technology within the working fluid, has had a lot of negative impacts on the environment and has low efficiency. They have almost reached the thermodynamic efficiency; there is little room for further improvement. Therefore, solid-state cooling systems, especially those that use the magnetocaloric effect (MCE), have drawnmuch interest as an alternative solution for the vapor-compression system. The Heusler alloy, especially Ni-Mn-In in this research, can be an excellent candidate for this application due to its unique properties, such as the shape memory effect and giant MCE. Their giant MCE results from a first-order …

Designing Between Worlds, Levon Kostandyan

Masters Theses

This thesis reimagines design as a means of cultural continuity—an act of memory, resistance, and transformation. Rooted in the diasporic Armenian experience, it explores how identity is carried not only through storytelling, but through materials, rituals, and objects that evolve across time and place. Through the transformation of pomegranate skin from waste into a meaningful design material, the project navigates the space between symbolism and substance, honoring both the fruit’s ancestral weight and its potential as a living material language.


The work moves between personal narrative, historical research, and material experimentation, engaging with themes of displacement, hybridity, and embedded knowledge. …

Fire Fossils: Biomineral Infrastructures In Untangling Climates, Tanmayee More

Masters Theses

Diatoms drift, sediments sink, wildfires generate their own weather. Lightning strikes can blast sand into glass, and microscopic organisms do the same in the cold recesses of the ocean. What alchemies and metabolisms catalyze space, time, and energy? What are the thermodynamics of infrastructure in Climate Change?

Places, materials, and beings are afterimages. Through alchemical experiments, and multi-scalar imaging, I develop simulations of wildfires, and their profound, reverberating effects. In this thesis, a glass-meets-landscape experimental process enters these obscured conditions and renders new material relations for the built environment.

Building Ecologies: Maintaining Land, Working With Wood, Taylor Jais

Masters Theses

This thesis critiques contemporary architecture and building practices for their fundamentally unsustainable and place-less assemblies that rely on extracting finite resources that generate significant emissions while simultaneously neglecting to consider the needs and existence of humans and non-human species with in the built environment. Through experimental material research that diverts “wood” waste streams and integrates land and multispecies care, this work demonstrates how maintenance-based approaches to construction can transform built assemblies into ecological systems. By deconstructing wood to its cellular components and recombining these elements in novel ways, this research reveals possibilities for collaborative, materials-driven, place-based building practices. This thesis …

Selective Surface Activation And Flotation Of Pyrite For The Recovery Of Tellurium From Sulfide Tailings, Mulenga Mutema Chibesa

Masters Theses

Copper sulfide tailings from past and present mining operations are important secondary sources of critical elements such as tellurium (Te), a key component in cadmium–telluride photovoltaic solar cells. Characterization of tailing streams from copper porphyry (CP) ore flotation revealed that Te-bearing minerals are predominantly hosted in pyrite, which is usually depressed and discarded. Enhancing pyrite recovery is therefore a critical first step toward concentrating Te minerals for downstream extraction. However, pyrite flotation is often hindered by hydrophilic surface complexes formed during prior processing. This research investigated selective flotation of Te-bearing pyrite from CP tailings using micro flotation and bench-scale flotation, …

Sustainable Hemp Industrial Panels (Ship) And Its Industrial Possibilities For The Replacement Of Oriented Strand Board (Osb), Anthony Ollins

Masters Theses

This study explores the feasibility of using industrial hemp fiber to create composite panels—termed Sustainable Hemp Industrial Panels (SHIP) as a potential competitor for oriented strand board (OSB), a commonly used structural wood product. Given hemp's historical and environmental advantages, including rapid growth, carbon sequestration capacity, and material strength, this research investigates its performance when combined with Urea-Formaldehyde (UF) resin, and in a hybrid form with Southern Yellow Pine (SYP). Two hemp-based composites were produced and tested: one with hemp and UF, and another with hemp and SYP. Using a custom-built hydraulic press, composite panels were fabricated and subjected to …

Wild Joy: An Exploration In Queer Spatial Dynamics, Kipper Thomas Reinsmith

Masters Theses

What does it mean to feel represented in a space?

What does a trans space look like?

How can we queer our interior spaces?

Our world is crafted by the many designers that have come before us. These systems, products, and spaces are built upon assumptions of the bodies that will use and occupy them—namely cisgender, able-bodied, straight folks.

Designing and creating objects as a trans person is an act of radical nature. To take up space, to design for trans luxury, for the sake of beauty, for joy itself, feels counterintuitive to the narratives we’ve been served: that of …

Technocene, Vir Joseph Naidu

Masters Theses

Embodied human communication within the Anthropocene. Existing at the intersection of technology, and the body.

The design industry has developed technology that is, paradoxically, isolating. The exposure to a vast audience in the digital sphere has introduced new societal pressures, leading to a disconnection from our immediate surroundings, detached, and donning metaphorical masks. Technocene lives on the fringes of the discipline by blending conceptual thinking with practical application. Through curious, experimental artifacts, it prompts us to shed our masks and embrace vulnerability. Technocene endeavors to reimagine the human experience by acting as a discursive design project. It probes the boundaries …

Waste Illuminates Worlds: Printed Modular Lamp Design Based On Brick And Clay Tile, Yechen Zhu

Masters Theses

The building industry in the New England area is often in a state of entropy, with abandoned brick buildings contributing to urban decay. The recycling rate of brick and clay tile wastes generated by construction and demolition is only 12.2%, meaning the majority is sent to landfills. The expansion of landfills can lead to significant environmental and community challenges, including increased traffic from waste transport, habitat destruction, ecosystem degradation, and contributions to climate change. Specifically, the Bethlehem landfill in New Hampshire, which is planned to undergo a 5.71-acre lateral expansion through 2026, has already encountered issues such as leachate spills …

Segregation And Heat Treatment Response Of Cast Quench And Partition Steels, Mujeeb Hussain Shaik

Masters Theses

Quench and partition (Q&P) steels have emerged as promising alternatives to traditional quenching and tempering methods, offering a superior balance of strength and ductility due to their unique microstructure of martensite, and retained austenite. This literature review examines the development and optimization of Q&P steels, focusing on their mechanical properties, heat treatment processes, and applications in various industries. This study explores the application and effectiveness of the Quench and Partition (Q&P) heat treatment process on cast steels and examines segregation phenomena in cast medium Mn steels. Medium Mn steels were employed for various Q&P cycles on cast specimens to investigate …

Processing & Properties Of Zirconium Carbide Manufactured By Ceramic On-Demand Extrusion, Clare Sabata

Masters Theses

"This research focuses on the development of a zirconium carbide (ZrC) paste for use in material extrusion direct ink write additive manufacturing (AM) followed by the pressure less densification of ZrC and the mechanical and thermal characterization of the resulting ceramics. A highly loaded, aqueous paste was developed using commercial ZrC powder ball milled to ~1 μm. Optimal dispersant, binder, and solids loading were found by rheological characterization. The paste composition consisted of 46-47 vol% ZrC, 43.5 vol% distilled water, 8.1 vol% dispersant, and 1.6 vol% binder. A yield stress of ~8 Pa allowed for shape retention upon removal of …

Sub-Critical Crack Growth And Fatigue Behaviour Of Alkali Silicate Glass, Noah Weyrauch

Masters Theses

"Delayed failure in silicate glasses can be linked to subcritical crack growth (SCCG) where surface defects grow over time until catastrophic failure. This phenomenon originates from stress-enhanced chemical interactions between the environment (e.g. water) and the strained silicate bonds at the crack tip. SCCG must be accounted for to predict the long-term survivability of silicate-glass components. This study compares two methods to measure SCCG parameters for a commercial alkali silicate sealing glass and for a series of binary xNa₂O-(1-x)SiO₂ glasses, where 0.15 ≤ x ≤ 0.35. A constant moment double cantilever beam (DCB) technique was used to …

Production Of Glass-To-Metal Seals Using Additive Manufacturing Techniques, Aaron Read

Masters Theses

"Glass-to-metal (GtM) seals are hermetic barriers between glass and metal components, often used in the electronic and vacuum industries. Creating the seals traditionally requires heating all the components to the glass melting temperature, where the glass will flow and bond to the metal. Due to the manufacturing constraints of the individual components and sealing conditions there are geometric and material restrictions. Additive manufacturing techniques were used to make GtM seals to reduce these restrictions.

Hermetic, single pin seals were produced using printed metal shells, by selective laser melting (SLM), and digital light processing (DLP) printed glass preforms. Glass preforms were …

Effects Of Hemp Fibers On The Mechanical Performance Of Concrete, Hamida Baassou

Masters Theses

The construction industry is known to be globally the number one contributor to greenhouse gas emissions (GHG) and energy consumption. The purpose of this study is to examine the potential use of hemp as a concrete reinforcement, its mechanical properties and strength, its environmental and socio-economic advantages, and its limitations. To examine the mechanical performance of hemp fiber, 54 specimens will be tested for compressive, tensile, and flexural strength. This was done in two parts. In the first part hemp fibers in two different ratios (0.5v% and 1v%), and two different treatments (water and 5% sodium hydroxide) were added to …

Theoretical Modeling And Experimental Investigation Of Phase Selection During Rapid Solidification Of Alloys, Azeez Aremu Akinbo

Masters Theses

"A novel model, rooted in time-dependent nucleation theory, has been created to explore how rapid solidification affects the extended solubility in metal alloys. This model was used to forecast solubility concerning undercooling in multiple binary aluminum (Al) alloys, and its predictions for both eutectic and peritectic systems closely match experimental data. It was demonstrated that this developed model surpasses the T0 line method, which does not consider the kinetic aspects of nucleation. Furthermore, the model can be extended to ternary and multicomponent phases by assuming that the scarcest element or the slowest diffusing component restricts nucleation. Al-Cu and Al-Cr, vital …

Fungi In Flux | Designing Regenerative Materials And Products With Mycelium, Arvind Bhallamudi

Masters Theses

As the world grapples with the escalating crisis of climate threats and environmental degradation, this research delves into the synergistic potential of design and biology, developing safe and sustainable materials for applications in prototyping, furniture and interior design. Harnessing the power of a unique organism - fungi, the study proposes an accessible, efficient, and resilient material resource system. It utilizes local waste streams and mycelium (the vegetative part of fungi) to grow functional structures. An experimental and small-scale protocol is modeled by testing bio-fabrication and bio-printing methods. The composites' performance qualities and characteristics are evaluated through mechanical testing and a …

Unveiling Pain: Wearables For Objective Pain Measurement, Hanqing Tang

Masters Theses

">">Pain perception is a subjective experience that differs significantly among individuals, often leading to inconsistencies in assessment and management. A critical issue within this context is the gender bias in pain evaluation, which contributes to unequal treatment and perpetuates gender inequality within the healthcare system. This thesis presents an in-depth investigation of the problem and proposes the development of a wearable device for objective pain assessment. Physiological parameters — Electrocardiography (ECG) can be collected from cardiac sound signals auscultated by fabrics via nanometre-scale vibrations. Machine learning methods can accurately classify heart rate and acute pain intensity of participants. …

Development And Testing Of A Hyperbaric Aerodynamic Levitator For Containerless Materials Research, Sydney Elizabeth Boland

Masters Theses

"This research focused on the development and testing of a hyperbaric aerodynamic levitator for container less materials research of specimens at temperatures greater than 2000°C and pressures up to 10.3 MPa (1500 psi). The effect of specimen size, specimen density, pressure, and flow rate on the levitation behavior was studied. Lightweight specimens demonstrated two stable levitation regimes that were speculated to be associated with a change in the turbulent wake structure. The hyperbaric aerodynamic levitator was also used to determine the effect of pressure on the heat transfer by studying the melting behavior of a levitated 3.0 mm diameter alumina …

Suppressing Aluminum/Silica Exchange Reaction Between High Aluminum Steel And Mold Flux During Continuous Casting Process, Kuanysh Nurbekuly Yermukhanbetov

Masters Theses

"Mold flux plays one of the critical roles in continuous casting of steel. It performs five primary functions: thermal and chemical insulation, lubrication between the steel strand and mold, absorption of inclusions, and promotion of even heat flux. The aluminum/silica exchange reaction occurring between steel and mold flux during the continuous casting process poses significant challenges in the steel industry. This reaction can lead to various defects in the cast product and adversely affect its surface quality, as well as downstream processing.

In this work, effectiveness of two approaches, namely slag dopant additions and electrochemical techniques, in suppressing the exchange …

Assessing A Byproduct Of The Cbd Ethanol Extraction Process For Potential As A Wood Finishing Product, Avani M. Flanagan

Masters Theses

Developments in regulations concerning the use of CBD products as therapeutic remedies have allowed the global cannabidiol (CBD) market to take off within the past five years. Despite producers of CBD oil wanting to optimize their methods and increase product yields, several waste streams still exist. During the winterization phase of the ethanol extraction process, CBD oil is cooled and filtered so the fats, waxes, and lipids from the Cannabis sativa plant can coagulate and be removed, creating a purer oil with higher potency but contributing to the 58% (crude weight) total loss that occurs throughout the process. The removed …

Understanding Charge Effects On Marked Ball Wear Rates – A Corrosion Study, John Bailey Fletcher

Masters Theses

"To measure the wear rates of grinding balls within a ball mill, marked ball wear tests (MBWTs) have been used extensively. Using the wear rates from a MBWT, operators select the most cost-effective media for their grinding application. One factor that a MBWT does not account for is the possible interaction between different media materials which could affect their corrosion rates. Galvanic coupling between dissimilar metals can cause significant changes in their corrosion rates. While galvanic interactions between minerals and grinding media have been studied, the interaction between dissimilar media has not. Corrosion rates and potentials of modern high carbon …

Effect Of Boron In Cast Iron, Suyash Durendra Pawaskar

Masters Theses

"Boron, mostly considered a residual element, has started to cause issues in the cast iron foundries by causing a decrease in the strength of pearlitic gray and ductile iron castings. Because of the increase in the use of boron-added steel scrap from automotive steel and a lack of agreement on the critical levels of boron in cast iron, foundries are facing difficulties in controlling the microstructure of gray iron castings when boron is present. The current investigation was designed to analyze the effects of boron in cast irons and predict a mechanism to understand its effects with a vision of …

Zinc Plating From Alkaline Non-Cyanide Bath, Abdul J. Mohammed

Masters Theses

“Alkaline non-cyanide zinc plating baths are preferred when trying to avoid the toxicity of cyanide baths or corrosivity of acid baths. Without additives, alkaline zincate baths produce powdery non-adherent deposits which have no use in commercial plating. Additives must be added at optimum concentrations to produce adherent, bright and uniform zinc deposits. In this study electrochemical tests were used to determine effects of additives on cathodic polarization, throwing power and morphology of deposits. Current density distribution in a unique bath of 37.5 g L^-1 Zn and 210 g L^-1 NaOH was modelled using COMSOL and validated two plating …

Characterization Of Cermet Fuel For Nuclear Thermal Propulsion (Ntp), James Floyd Mudd

Masters Theses

“A manned flight to Mars is met with many technical challenges, not the least of which is the development of propulsion technology capable of moving a transit vehicle from Earth orbit to Mars orbit. NASA is investigating Nuclear Thermal Propulsion (NTP) as a way of reducing flight time and providing the option for a mid-mission abort. NTP, which uses a high temperature nuclear reactor to heat a propellant, requires advanced fuel materials capable of withstanding temperatures well in excess of 2000 K. Among the fuel options are ceramic metal (cermet) composites composed of refractory metals and Ultra-High Temperature Ceramics (UHTCs). …

Experimental Optimization Of Simulated Ring Rolling Operation For Heavy Rail Industry, Jacob M. Summers

Masters Theses

“Industrially cast AISI 1070 steel wheel pre-forms from Amsted Rail Co. were experimentally hot rolled to simulate the conditions for industrial wheel rolling. Ring rolling of near net shape castings can improve location specific properties by decreasing segregation, closing porosity, and reducing grain size without the use of multiple forging operations in a traditional forging line. As-cast wheel sections were subjected to thermomechanical processing routes using a 2-high rolling mill in a temperature range of 830°C to 1200°C. The goal being to simulate the ring rolling process and optimize benefits of mechanical properties of the as-rolled steel. Charpy V- and …

Controlling Microalloy Interactions On Precipitation, Hot Ductility, And Microstructure -- Mechanical Property Relationships, Madhuri Varadarajan

Masters Theses

“One of the main problems faced in the continuous casting of micro-alloy steels is the formation of transverse cracks. Transverse cracks are surface, or near-surface cracks formed perpendicular to the casting direction. The research focuses on using laboratory hot tensile tests methods to determine the low ductility ranges in high strength steel grades with different micro-alloy additions of titanium, niobium, and vanadium. The hot ductility of commercially produced as-cast slab and beam blank samples was evaluated using two experimental methods: tensile testing utilizing a servo-hydraulic load frame with a resistance furnace and thermomechanical testing using rapid Joule heating. The tests …

Mechanical Activation And Cation Site Disorder Of Spinel-Based Ceramics, Cole A. Corlett

Masters Theses

"This research focuses on the processing and the effects that has on the cation disorder of magnesium-aluminate spinel based (MgAl₂O₄) ceramics. The first goal of this project was to determine the effects of high-energy milling, i.e., mechanical activation, on cation disorder (inversion) within the spinel structure. First, 1:1 molar ratios of MgO:Al₂O₃ ceramics were processed using two green processing methods, ball milling (XD) and SPEX milling (mechanical activation, MA) followed by a subsequent annealing treatment in air to form a single spinel phase in each powder sample. Neutron diffraction analysis was employed to …