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Full-Text Articles in Other Engineering Science and Materials
Investigation Of Multiple Torch Paw-Based Additive Manufacturing, Nathan Huft
Investigation Of Multiple Torch Paw-Based Additive Manufacturing, Nathan Huft
Graduate Theses & Non-Theses
PAW Print 3D (PP3D), a wire and arc additive manufacturing (AM) system was developed. PP3D comprises three plasma arc welding torches arranged radially around a central wire feed. Using three torches was hypothesized to eliminate sensitivity to travel direction. Two deposition modes were developed – continuous, which deposited continuous beads, and dabber, which deposited discreet “dabs” of material. Dabber was hypothesized to provide favorable solidification conditions that would refine the as-deposited grain structure. Three sets of process parameters for each deposition mode were developed. Ineffective workpiece melting was observed and investigated during process development. Using COMSOL Multiphysics software and experimental …
Design Rules For Additive Manufacturing – Understanding The Fundamental Thermal Phenomena To Reduce Scrap, M. Reza Yavari, Kevin D. Cole, Prahalada K. Rao
Design Rules For Additive Manufacturing – Understanding The Fundamental Thermal Phenomena To Reduce Scrap, M. Reza Yavari, Kevin D. Cole, Prahalada K. Rao
Department of Mechanical and Materials Engineering: Faculty Publications
The goal of this work is to predict the effect of part geometry and process parameters on the direction and magnitude of heat flow heat flux in parts made using metal additive manufacturing (AM) processes. As a step towards this goal, the objective of this paper is to develop and apply the mathematical concept of heat diffusion over graphs to approximate the heat flux in metal AM parts as a function of their geometry. This objective is consequential to overcome the poor process consistency and part quality in AM. Currently, part build failure rates in metal AM often exceed 20%, …