Engineering Science and Materials Commons^™

Intrinsic Manipulation Of Microstructure And Strength Of Ice-Templated Lithium Titanate, Rohan Parai

Mechanical & Aerospace Engineering Theses & Dissertations

This dissertation focuses on developing a fabrication landscape first time ever for directionally porous lithium titanate (LTO) materials using ice-templating technique. Ice-templating, a promising fabrication technique for porous ceramics, enables the formation of sintered structures with anisotropic pores that are aligned to improve mechanical stability of materials.

The work presented in this dissertation addresses advancements in tuning the porosity, strength, and microstructural characteristics of ice-templated LTO materials through adjustments of intrinsic variables, including sucrose as a water-soluble additive, variations in freezing front velocity, solute concentration, and solid loading. First, this study demonstrated that adding sucrose in LTO suspensions increased the …

Deep-Learning Based Microstructure Reconstruction And Generation, Cameron J. Maloney, Lucas Taliaferro

College of Engineering Summer Undergraduate Research Program

Characterizing the microstructural behavior of materials is crucial for understanding their properties and performance. Traditional imaging methods, such as optical microscopy and electron microscopy, are effective but costly and time-consuming. Computational approaches can reduce costs and time while expanding the accessibility of microstructural analysis through the generation of new microstructure images. Traditional computational approaches, namely descriptor-based approaches, are slow but effective in low-data scenarios. Modern approaches use machine learning (ML), which is faster but often requires a lot of data to approach the performance of descriptor-based methods. This research leverages a special data-efficient Generative Adversarial Network (GAN) architecture to artificially …

Effects Of Titanium Particulates On Concrete Compressive Strength, Ryan Christopher Brunello

Construction Management

Titanium has the potential to increase the compressive strength of concrete. This experiment investigates the impact of titanium admixture on concrete compressive strength, using three different forms of titanium: shavings, flakes, and powder. This experiment goes further, evaluating the effects of varying proportions of titanium admixture, ranging from 1% - 5% by the weight of cement, resulting in 15 different concrete test cylinders and one additional cylinder as the control variable with no titanium admixture. This experiment aims to identify the optimal recipe for concrete mix with titanium admixture which can provide valuable insight to the industry as to how …

Laser Powder Directed Energy Deposition (Lp-Ded) Inconel 718: Laser Power And Heat Treatment Effect On Microstructure And Mechanical Properties, Dana Victoria Godinez

Open Access Theses & Dissertations

This study examines the microstructure and mechanical properties (tensile, hardness, and fatigue endurance) of laser powder-directed energy deposition (LP-DED) printed specimens with varying deposition parameters. Five samples with power inputs ranging from 350 to 2620W, all of similar thicknesses, were evaluated to enable a direct comparison. The varying specimens were heat treated, including stress relief, hot isostatic pressing, solution, and two-step aging. The resulting microstructures and their corresponding hardness values were compared at each heat treatment stage. The fully heat-treated specimens' tensile properties and fatigue life were also examined and compared. Key findings of this study indicate that complete heat …

Characterization Of Fcc Al-Cu-Ni-Mn-Ag High Entropy Alloy, Gina Zavala Alvarado

Open Access Theses & Dissertations

The effect of Ag on the microstructure developed in Al-Cu-Ni-Mn alloy has been determined. The modified Al-Cu-Ni-Mn alloy by Ag addition shows the presence of three microconstituents consisting of phases rich in (1) Cu, (2) Ni, and (3) Ag. The foregoing alloys heated for 24 hours from 600 to 1000 °C show excellent oxidation resistance. Oxide formation and microstructural changes of the alloy have been characterized by elemental mapping and X-ray diffraction (XRD). Results show that the elements of Al and Mn preferentially oxidize while Cu and Ni provide oxidation resistance to the alloy. Hardness was taken on the alloy …

Lap Joint On St.37 Steel Plate With Friction Welding Clamping Method, Widia Setiawan, Nugroho Santoso, Wiyadi Wiyadi, Muhammad Sulistiyo Aji, Rachmat Alamin, Achsan Tarmudi

Journal of Mechanical Engineering Science and Technology (JMEST)

Friction stir (FW) welding is a relatively fresh method that was created and has been continually refined and adapted to industrial applications due to its benefits. This approach for solid-state joining entails connecting the components at a temperature below their melting point and then heating them up. Clamp joint applications are widely used using external heating and hitting with high strength, but the clamped joints with the FW method are rarely done. The research studied the characteristic of clamped joints at various plate thicknesses using the FW method. In this study, 30 specimens were used in the form of a …

Twin-Solute, Twin-Dislocation And Twin-Twin Interactions In Magnesium, Materials Yue, Jian Wang, Jian-Feng Nie

Department of Mechanical and Materials Engineering: Faculty Publications

Magnesium alloys have received considerable research interest due to their lightweight, high specific strength and excellent castability. However, their plastic deformation is more complicated compared to cubic materials, primarily because their low-symmetry hexagonal closepacked (hcp) crystal structure. Deformation twinning is a crucial plastic deformation mechanism in magnesium, and twins can affect the evolution of microstructure by interacting with other lattice defects, thereby affecting the mechanical properties. This paper provides a review of the interactions between deformation twins and lattice defects, such as solute atoms, dislocations and twins, in magnesium and its alloys. This review starts with interactions between twin boundaries …

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent studies on precipitation-hardened high-entropy alloys (HEAs) demonstrate their high strength and thermal stability, making them promising materials for high-temperature structural applications such as nuclear reactors. However, many existing HEAs contain cobalt (Co), which is unsuitable for nuclear applications because of the long-term activation issue of Co. Co is also expensive and considered a critical material for other applications. Therefore, it is desired to exclude Co from the composition. a Co-free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA was developed and studied in this work. in contrast to previous Co-free HEAs, this alloy is close to Equi atomic in its composition and promises a more …

Crystalline–Amorphous Nanostructures: Microstructure, Property And Modelling, Binqiang Wei, Lin Li, Lin Shao, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Crystalline metals generally exhibit good deformability but low strength and poor irradiation tolerance. Amorphous materials in general display poor deformability but high strength and good irradiation tolerance. Interestingly, refining characteristic size can enhance the flow strength of crystalline metals and the deformability of amorphous materials. Thus, crystalline–amorphous nanostructures can exhibit an enhanced strength and an improved plastic flow stability. In addition, high-density interfaces can trap radiation-induced defects and accommodate free volume fluctuation. In this article, we review crystalline–amorphous nanocomposites with characteristic microstructures including nanolaminates, core–shell microstructures, and crystalline/amorphous-based dual-phase nanocomposites. The focus is put on synthesis of characteristic microstructures, deformation …

Physics-Based Crystal Plasticity Model For Predicting Microstructure Evolution And Dislocation Densities, Juyoung Jeong

LSU Doctoral Dissertations

This work presents three different studies investigating plastic deformation mechanisms in metals and alloys using crystal plasticity finite element (CPFE) modeling. The first study presents a new nonlocal crystal plasticity model for face-centered cubic single crystals under heterogeneous inelastic deformation. The model incorporates generalized constitutive relations that incorporate the thermally activated and drag mechanisms to cover different kinetics of viscoplastic flow in metals and describes the plastic flow and yielding of single-crystals using dislocation densities. The model is compared to micropillar compression experiments for copper single crystals and clarifies the complex microstructural evolution of dislocation densities in metals. The second …

Laser Powder Bed Fusion Process, Structure, And Properties: Holistic Approach To Establishing Metallurgical Quality, Hunter Taylor

Open Access Theses & Dissertations

The advent of metal additive manufacturing (AM) was posed as a disruption to casting, forging, machining, and forming with the notion "complexity is free". However, since invention in the late 1990's the marketed potential has not been realized. Metal based AM is best viewed from the process-structure-properties-performance (PSPP) paradigm taught in material science and engineering, which links the process history to the part performance. Understanding the complex and localized process control made available by AM creates a significant challenge in defining the materials structure, properties, and performance. The lack of holistic understating of inputs and corresponding results has been identified …

Surface Quality Of Fe, Ni And Cr Added Hyper-Eutectic Al-Si Automotive Alloys Under Up-Milling And Down-Milling Operation, Akib Abdullah Khan, Mashiur Rahman Shoummo, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

Effect of the elements Fe, Ni, and Cr on the surface quality under machining of hyper-eutectic aluminiumbased Al-Si automotive alloys has been carried out as the elements improve the properties of this alloy. Machining is done on a horizontal type milling machine using a high-speed steel slab milling cutter in dry condition. Only the cutting speed varies throughout the experiment, while the machining feed and depth of cut remain fixed. The experimental results show that the addition of these alloying elements increases the roughness and hardness specially due to formation of Fe-rich intermetallic ��-����5��������. However, the needle-like ��-����5�������� has been …

Microstructure Of Electrodeposited Copper Foil: Discussion On The Mechanism Model Of Three-Dimensional Electrocrystallization, Ren-Zhi Liu, Ping-Ling Xie, Chong Wang

Journal of Electrochemistry

The manufacturing of electrolytic copper foil has attracted more and more attention with the extensive applications of printed circuit board and lithium battery. The industrial scale is still extending. Compared with the developments of electroplating equipment and electroplating process, there is limited research on the mechanism of electrodeposition. This paper summarizes the manufacturing process of electrodeposited copper foil and analyzes the differences of various electroplating parameters in different electrodeposited copper technologies, and points out the important role of electrodeposition current density in the formation of copper foil. By showing and comparing the microstructures of different electrodeposited copper foils, the influences …

Closed-Loop Control Of Meltpool Temperature In Directed Energy Deposition, Ziyad M. Smoqi, Ben Bevans, Aniruddha Gaikwad, James Craig, Alan Abul-Haj, Brent Roeder, Bill Macy, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this work is to mitigate flaw formation in powder and laser-based directed energy deposition (DED) additive manufacturing process through close-loop control of the meltpool temperature. In this work, the meltpool temperature was controlled by modulating the laser power based on feedback signals from a coaxial two-wavelength imaging pyrometer. The utility of closed-loop control in DED is demonstrated in the context of practically inspired trapezoid-shaped stainlesssteel parts (SS 316L). We demonstrate that parts built under closed-loop control have reduced variation in porosity and uniform microstructure compared to parts built under open-loop conditions. For example, post-process characterization showed that …

Electroshock Treatment Dependent Microstructural Evolution And Mechanical Properties Of Near-Β Titanium Alloy Manufactured By Directed Energy Deposition, Haojie Guo, Pu Liu, Xunpeng Qin, Yanli Song, Dongsheng Qian, Lechun Xie, Liqiang Wang, Lai-Chang Zhang, Lin Hua

Research outputs 2014 to 2021

Effects of electroshock treatment (EST) on the microstructural evolution and mechanical properties of near-β titanium alloy (Ti-55531) formed by directed energy deposition (DED) was studied in this work. With the increase in EST time, the average hardness of specimen decreased from 426 HV to 316 HV, and the fracture strain increased significantly, which was attributed to the uniform dispersion of α phase along grain boundaries and inside the β grains. After EST, the texture intensity decreased in terms of the orientation distribution function (ODF), which was ascribed to the redistribution of α phase. Moreover, more atomic vacancies and lattice distortion …

Fatigue Damage Quantification And Life Estimation With Provision For Microstructure, Arash Pourbagheri Jirandehi

LSU Doctoral Dissertations

This dissertation provides methodologies for the quantification of different forms of fatigue damage by considering the role of microstructure. The laws of thermodynamics in conjunction with Finite Element Method (FEM) are utilized to devise thermodynamically-base frameworks for the estimation of cyclic damage in polycrystalline metals. Accordingly, a microstructure-sensitive platform for fatigue life estimation is introduced. The proposed framework is assessed for 3D printed metallic alloys at room and elevated temperatures. Further, it is used to analyze the fatigue performance difference between additively manufactured Inconel 718 in three print orientations. This research is of fundamental vital interest because it ensures that …

The Effect Of Multi-Extrusion Process Of Polylactic Acid On Tensile Strength And Fracture Morphology Of Filament Product, Muhamad Syaifuddin, Heru Suryanto, Suprayitno Suprayitno

Journal of Mechanical Engineering Science and Technology (JMEST)

Polylactic acid (PLA) is one of the most used materials in FDM 3D Printing. Large-scale consumption of PLA on an industrial scale could cause environmental and efficiency problems. Thus, PLA waste and industry waste need to be recycled to limit excessive waste. This study aimed to investigate the change in mechanical property, morphology, and structure of mechanically recycled PLA. Recycling was performed 12 times using the extrusion process with an extrusion temperature nozzle of 170°C. The SEM, structural analysis, and amorphous-crystalline analysis used XRD. The results showed a gradual decrease of tensile strength from each recycle with a total of …

Part-Scale Thermal Simulation Of Laser Powder Bed Fusion Using Graph Theory: Effect Of Thermal History On Porosity, Microstructure Evolution, And Recoater Crash, Reza Yavari, Ziyad Smoqi, Alex Riensche, Ben Bevans, Humaun Kobir, Heimdall Mendoza, Hyeyun Song, Kevin Cole, Prahalada Rao

Department of Mechanical and Materials Engineering: Faculty Publications

Flaw formation in laser powder bed fusion (LPBF) is influenced by the spatiotemporal temperature distribution – thermal history – of the part during the process. Therefore, to prevent flaw formation there is a need for fast and accurate models that can predict the thermal history as a function of the part shape and processing parameters. In previous work, a thermal modeling approach based on graph theory was used to predict the thermal history in LPBF parts in less-than 20% of the time required by finite element-based models with error within 10% of experimental measurements. The present work transitions toward the …

Process-Structure Relationship In The Directed Energy Deposition Of Cobalt-Chromium Alloy (Stellite 21) Coatings, Ziyad M. Smoqi, Joshua Toddy, Harold (Scott) Halliday, Jeffrey E. Shield, Prahalada K. Rao

Department of Mechanical and Materials Engineering: Faculty Publications

In this work, we accomplished the crack-free directed energy deposition (DED) of a multi-layer Cobalt- Chromium alloy coating (Stellite 21) on Inconel 718 substrate. Stellite alloys are used as coating materials given their resistance to wear, corrosion, and high temperature. The main challenge in DED of Stellite coatings is the proclivity for crack formation during printing. The objective of this work is to characterize the effect of the input energy density and localized laser-based preheating on the characteristics of the deposited coating, namely, crack formation, microstructural evolution, dilution of the coating composition due to diffusion of iron and nickel from …

Physical Behavior Of Thermally Affected Bronze And Brass, Samiul Kaiser, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

The physical behavior of thermally affected cast copper, aluminum bronze and brass has been studied by subjecting to heating isochronally for one hour at a range of 600°C. It shows that solid-solution hardening takes place into the Al added bronze and Zn added brass metal. Due to heating Al forms hard and brittle intermetallic of copper aluminates into the bronze metal which responses some age-hardening effects. The electrical conductivity of the metals increases initially through heat treatment due to stress relieving and finally decreases due to formation of intermetallic precipitates. The color of the heated samples are also studied through …

Metal Coupon Testing In An Axial Rotating Detonation Engine For Wear Characterization, Gary S. North

Browse all Theses and Dissertations

Rotating Detonation Engines (RDE) are being explored as a possible way to get better fuel efficiency for turbine engines than is otherwise possible. The walls of the RDE are subjected to cyclic thermal and mechanical shock loading at rates of approximately 3 KHz, with gas temperatures as high as 2976 K. This project performed testing with Inconel 625 and 304 stainless steel coupons in an RDE outer body to attempt to measure material ablation rates. Significant microstructural changes were observed to include grain growth in both alloys, carbide formation and grain boundary melting in Inconel, and formation of delta ferrite …

Study On The Thermal Distortion, Hardness, And Microstructure Of St 37 Steel Plate Joined Using Fcaw, Maijuansyah Maijuansyah, Yanuar Rohmat Aji Pradana, Gaguk Jatisukamto, Solichin Solichin

Journal of Mechanical Engineering Science and Technology (JMEST)

This study sets out to investigate the distortion angle, microstructure, and hardness of St 37 steel plate weld joint produced by FCAW using the welding current of 80, 110, and 140 A. By using flat position, CO2 and E71T-1 wire were utilized as a shielding gas and electrode filler, respectively. The distortion angle measurement was done on 3 different locations of the welded sample perpendicular to weld direction by using bevel protractor. The micro Vickers tests were then applied gradually at the crosssectional surface with a distance of 0, 5, 10 and 15 mm from weld centerline using the load …

Deformation Correlations And Machine Learning: Microstructural Inference And Crystal Plasticity Predictions, Michail Tzimas

Graduate Theses, Dissertations, and Problem Reports (ETD)

The present thesis makes a connection between spatially resolved strain correlations and material processing history. Such correlations can be used to infer and classify prior deformation history of a sample at various strain levels with the use of Machine Learning approaches. A simple and concrete example of uniaxially compressed crystalline thin films of various sizes, generated by two-dimensional discrete dislocation plasticity simulations is examined. At the nanoscale, thin films exhibit yield-strength size effects with noisy mechanical responses which create an interesting challenge for the application of Machine Learning techniques. Moreover, this thesis demonstrates the prediction of the average mechanical responses …

The Effect Of Rotational Speed, Friction Duration, And Pressure On Tensile Strength Of Aisi 6061 Welding Joints, Dewi Puspitasari, Poppy Puspitasari, M. Rizka Gita Firmansyah, Solichin Solichin

Journal of Mechanical Engineering Science and Technology (JMEST)

Electric arc welding with covered electrodes is ideally suited for flat plates. If this technique is employed for welding rigid bodies, the results would be of poor quality. One viable solution to weld rigid bodies is through friction welding. The study aimed to investigate the tensile strength of specimens subjected to friction welding with variations in rotational speed, friction time, and pressure and to examine the microstructure of friction welding joints. This research used the one-shot case study design and involved descriptive analysis. The descriptive analysis described the results of tensile testing and microstructure of welding joints. Results showed that …

An Integrated Microstructural-Nanomechanical-Chemical Approach To Examine Material-Specific Characteristics Of Cementitious Interphase Regions, Mahdieh Khedmati, Yong-Rak Kim, Joseph A. Turner, Hani Alanazi, Charles Nguyen

Department of Mechanical and Materials Engineering: Faculty Publications

Effective properties and structural performance of cementitious mixtures are substantially governed by the quality of the interphase region because it acts as a bridge transferring forces between aggregates and a binding matrix and is generally susceptible to damage. As alternative binding agents like alkali-activated precursors have obtained substantial attention in recent years, there is a growing need for fundamental knowledge to uncover interphase formation mechanisms. In this paper, two different types of binding materials, i.e., fly ash-based geopolymer and ordinary portland cement, were mixed with limestone aggregate to examine and compare the microstructures and nanomechanical properties of interphase region. To …

An Integrated Microstructural-Nanomechanical-Chemical Approach To Examine Material-Specific Characteristics Of Cementitious Interphase Regions, Mahdieh Khedmati, Yong-Rak Kim, Joesph A. Turner, Hani Alanazi, Charles Nguyen

Department of Mechanical and Materials Engineering: Faculty Publications

Effective properties and structural performance of cementitious mixtures are substantially governed by the quality of the interphase region because it acts as a bridge transferring forces between aggregates and a binding matrix and is generally susceptible to damage. As alternative binding agents like alkali-activated precursors have obtained substantial attention in recent years, there is a growing need for fundamental knowledge to uncover interphase formation mechanisms. In this paper, two different types of binding materials, i.e., fly ash-based geopolymer and ordinary portland cement, were mixed with limestone aggregate to examine and compare the microstructures and nanomechanical properties of interphase region. To …

Multiple Scattering Theory For Polycrystalline Materials With Strong Grain Anisotropy: Theoretical Fundamentals And Applications, Huijing He

Department of Mechanical and Materials Engineering: Faculty Publications

This work is a natural extension of the author’s previous work: “Multiple scattering theory for heterogeneous elastic continua with strong property fluctuation: theoretical fundamentals and applications” (arXiv:1706.09137 [physics.geo-ph]), which established the foundation for developing multiple scattering model for heterogeneous elastic continua with either weak or strong fluctuations in mass density and elastic stiffness. Polycrystalline material is another type of heterogeneous materials that widely exists in nature and extensively used in industry. In this work, the corresponding multiple scattering theory for polycrystalline materials with randomly oriented anisotropic crystallites is developed. To validate the theory, the theoretical results for a series of …

3d Printing Of 316l Stainless Steel And Its Effect On Microstructure And Mechanical Properties, Rawn Penn

Graduate Theses & Non-Theses

Laser powder bed fusion or 3D printing is a potential candidate for net shape forming and manufacturing complex shapes. Understanding of how various parameters affect build quality is necessary. Specimens were made from 316L stainless steel at 0°, 30°, 60°, and 90° angles measured from the build plate. Three tensile and four fatigue specimens at each angle were produced. Fracture morphology investigation was performed to determine the fracture mode of specimens at each build angle. Microstructural analysis was performed on one of each orientation. The average grain size of the samples was marginally influenced by the build angle orientation. Tensile …

Micro/Nanostructures Formation By Femtosecond Laser Surface Processing On Amorphous And Polycrystalline Ni60nb40, Edwin Peng, Alfred Tsubaki, Craig A. Zuhlke, Meiyu Wang, Ryan Bell, Michael J. Lucis, Troy P. Anderson, Dennis R. Alexander, George Gogos, Jeffrey E. Shield

Department of Mechanical and Materials Engineering: Faculty Publications

Femtosecond laser surface processing is a technology that can be used to functionalize many surfaces, imparting specialized properties such as increased broadband optical absorption or superhydrophilicity/superhydrophobicity. In this study, two unique classes of surface structures, below surface growth (BSG) and above surface growth (ASG) mounds, were formed by femtosecond laser surface processing on amorphous and polycrystalline Ni₆₀Nb₄₀ with two different grain sizes. Cross sectional imaging of these mounds revealed thermal evidence of the unique formation processes for each class of surface structure. BSG mounds formed on all three substrates using the same laser parameters had similar surface …

On The Microstructure And Properties Of The Pmig Welding Joint Of A7n01 Aluminum Alloy Enhanced By Supersonic Wave And Aging, Tainquan Liang, Qiumei Qin, Xiaomei Mo, Xiaolian Zhao, Jianmin Zeng

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.