Engineering Commons^™

Effect Of Process Parameters On The Surface Roughness And Mechanical Performance Of Additively Manufactured Alloy 718, Bo Ryan Whip

Browse all Theses and Dissertations

Metal additive manufacturing (AM) is a method to create complex components in a layer-by-layer process. Currently, there is a lack of understanding in the processing-structure-properties-performance relationship, particularly related to defects inherent to the AM process. This work investigates the relationship of process parameters, as-built surface roughness, and mechanical performance for nickel-based superalloy 718 built using laser powder bed fusion. The surface roughness of components built using varied processing parameters was characterized using both nondestructive and destructive measurement techniques. Finite element analysis was used to study the stress concentration on surface profiles. Statistical correlations are presented between contour processing parameters and …

Micro-Architectured Metamaterials: Design And Analysis, Li Ai

Mechanical Engineering Research Theses and Dissertations

Metamaterials are engineered materials with unusual properties deriving mainly from their micro-architectures rather than composition. They have attracted increasing attention owing to their tailorable multi-functional properties that cannot be exhibited by naturally-occurring or traditionally-manufactured materials. Materials with a negative Poisson’s ratio (PR) and materials with a non-positive coefficient of thermal expansion (CTE) are examples of mechanical metamaterials. In this dissertation, metamaterials with negative Poisson’s ratios and negative coefficients of thermal expansion are designed using both heuristic approaches and topology optimization methods.

Firstly, based on a star-shaped re-entrant structure, three two-dimensional (2-D) periodic cellular materials are developed, which can be tailored …

The Design And Implementation Outcome Of An Online Undergraduate Thermodynamics Class, Dazhi Yang, Krishna Pakala

Educational Technology Faculty Publications and Presentations

Online learning is not common for most undergraduate core engineering courses. However, the growing need for online engineering courses necessitates the design and delivery of online courses that can allow for the flexibility and convenience the distance learning experiences can offer. Thermodynamics is among the most difficult engineering subjects to teach, especially online, where instructors are unable to demonstrate the overwhelming number of equations and applications as they would in face-to-face lectures. This paper describes the design and development of an online, undergraduate thermodynamics class. It reports the implementation outcome of student final course grade and the students’ learning experience …

Multiple Consecutive Recapture Of Rigid Nanoparticles Using A Solid-State Nanopore Sensor, Jungsoo Lee

Mechanical Engineering Research Theses and Dissertations

Solid‐state nanopore sensors have been used to measure the size of a nanoparticle by applying a resistive pulse sensing technique. Previously, the size distribution of the population pool could be investigated utilizing data from a single translocation, however, the accuracy of the distribution is limited due to the lack of repeated data. In this study, we characterized polystyrene nanobeads utilizing single particle recapture techniques, which provide a better statistical estimate of the size distribution than that of single sampling techniques. The pulses and translocation times of two different sized nanobeads (80 nm and 125 nm in diameter) were acquired repeatedly …

Cancer Diagnosis By Bioimpedance Spectroscopy And Computer-Assisted Pattern Recognition, Shahriar Shams

Mechanical Engineering Research Theses and Dissertations

The field of cancer diagnostics has always been one of the most complex and challenging areas in biomedical research, and there has been an increasing demand for more advanced clinical diagnostic equipment over the past four decades. In this thesis, a custom-made coaxial bioimpedance sensor was used, in combination with computer-aided pattern recognition tools, to identify cancer in tissue samples obtained from the formalin-fixed kidney of a 60 year-old male patient. Impedance data was collected using the coaxial sensor at 401 logarithmically-spaced frequency points ranging from 10 kHz to 100 MHz. Principle Component Analysis and Naive Bayes Classification techniques were …

Beta: Bioprinting Engineering Technology For Academia, Max Abrams, Jeffrey Barone, Cynthia Le, Jacob Ososke, Franz Plum, Emily Takimoto, Josie Warren

Interdisciplinary Design Senior Theses

Higher STEM education is a field of growing potential, but too many middle school and high school students are not testing proficiently in STEM subjects. The BETA team worked to improve biology classroom engagement through the development of technologies for high school biology experiments. The BETA project team expanded functionality of an existing product line to allow for better student and teacher user experience and the execution of more interesting experiments. The BETA project’s first goal was to create a modular incubating Box for the high school classroom. This Box, called the BETA Box was designed with a variety of …

Scu Cube, Matt Condino, Andrew Drape, Evan Eberhardt, Cooper Mcdonnell, Brayton Mcknight, Isaac Mcquillen, James Olwell, Laura Tschudy

Interdisciplinary Design Senior Theses

Traditional forms of communication such as landlines and cell phones are unreliable during disaster scenarios. It is difficult to coordinate relief efforts in the aftermath of a disaster due to the unavailability of reliable communication methods. The SCUCube is a 3U CubeSat designed to aid disaster relief communications. The satellite has an amateur radio primary payload that can send and receive standardized data packets with compatible radios, and also has an experimental attitude control system secondary payload. The semi-passive attitude control system uses a gravity gradient boom and a reaction wheel to stabilize the orientation of the satellite. In addition, …

Mechanical Engineering Students Win Big In Las Vegas | College Of Engineering, Usu College Of Engineering

College of Engineering News

Mechanical engineering students from Utah State University competed against 23 other teams and won 2^nd place overall in the 2017 Human Powered Vehicle Challenge.

Dynamic Modeling And Simulation Of A Variable Cycle Turbofan Engine With Controls, Robert W. Buettner

Browse all Theses and Dissertations

Next generation aircraft (especially combat aircraft) will include more technology and capability than ever before. This increase in technology comes at the price of higher electrical power requirements and increased waste heat that must be removed from components to avoid overheating induced shutdowns. To help combat the resulting power and thermal management problem, a vehicle level power and thermal management design and optimization toolset was developed in MATLAB®/Simulink®. A dynamic model of a three-stream variable cycle engine was desired to add to the capabilities of the power and thermal management toolset. As an intermediate step to this goal, the dynamic …

Forming A Metal Matrix Nanocomposite (Mmnc) With Fully Dispersed And Deagglomerated Multiwalled Carbon Nanotubes (Mwcnts), Mahesh Kumar Pallikonda

ETD Archive

Carbon Nanotubes (CNTs) with their exceptional properties will facilitate the Metal matrix composites (MMC) to exhibit good mechanical properties, thermal and electrical conductivities, corrosion resistance, etc. The critical factor that holds the development of the Metal matrix Nanocomposites (MMNC) by using CNTs is the tendency of CNTs to form clusters (agglomerations) due to their high Van der Waals attractions. Due to this factor, low density and other properties of the CNTs, there has been a delay in harnessing their ultimate potential.
Existing literature in contemporary times from the works of few researches in Nanocomposites shows the prevalence of using surfactants …

Design And Control Of A Powered Rowing Machine With Programmable Impedance, Jose Humberto De La Casas Zolezzi

ETD Archive

Due to the rise of obesity, diabetes and cardiovascular disease, research in human performance and physical activity has received increased attention. Rowing machines are used for performance improvements through concentric exercises, however a combination of concentric and eccentric actions is known to improve the effectiveness of training. In this work, a conventional rowing machine was modified to include an electric motor and a robust impedance control system, enabling programmable impedance with concentric and eccentric capabilities. Eccentric exercises are known to contribute significantly to the efficacy of training and to diminish the detrimental effects of humans operating in microgravity for long …

Derivative-Free Kalman Filter-Based Control Of Nonlinear Systems With Application To Transfemoral Prostheses, S. Mahmoud Moosavi

ETD Archive

Derivative-free Kalman filtering (DKF) for estimation-based control of a special class of nonlinear systems is presented. The method includes a standard Kalman filter for the estimation of both states and unknown inputs, and a nonlinear system that is transformed to controllable canonical state space form through feedback linearization (FL). A direct current (DC) motor with an input torque that is a nonlinear function of the state is considered as a case study for a nonlinear single-input-single-output (SISO) system. A three degree-of-freedom (DOF) robot / prosthesis system, which includes a robot that emulates human hip and thigh motion and a powered …

Skintronics: Wireless, Skin-Wearable Electronics For Monitoring Of Electrocardiogram, Matthew B. Piper, Woon-Hong Yeo, Yongkuk Lee

Undergraduate Research Posters

The ECGs I micro-fabricate are designed to be flexible, stretchable and wireless circuits that can be applied to the skin directly. The device is encased in a conformal, silicon-like substrate, that allows the ECG to be attached with the electrodes. Each electrode has been previously measured and verified that it will be correctly placed for an accurate reading. Prototyping this ECG/electrode device allows the user to mount the prototype directly to the patient without having to attach and wire ten other electrodes. This prototype solves the issue that comes about when a doctor, nurse or emergency medical technician must attach …

Swagelok's Hand Tube Bender, Chapin Hutama, Seth Bills, William Mcconnell, Tyler Brown

Williams Honors College, Honors Research Projects

In our project, we are assigned to develop a hand tube bender that is able to bend medium, high pressure, and standard 1/4” and 3/8” tubing. The bender also shall be capable of being used with two hands without the aid of a bench vise and have provisions for use in a bench vise for convenience. The bender shall not damage the tube during bending and induce a maximum of 8% ovality in the bent tubing. In addition, the cost of the bender shall be less than the existing hand tube bender and be resistant to rusting from ordinary use. …

Computational Wave Field Modeling Using Sequential Mapping Of Poly-Crepitus Green’S Function In Anisotropic Media, Sajan Shrestha

Theses and Dissertations

In this thesis, a meshless semi-analytical computational method is presented to compute the ultrasonic wave field in the generalized anisotropic material while understanding the physics of wave propagation in detail. To understand the wave-damage interaction in an anisotropic material, it is neither feasible nor cost-effective to perform multiple experiments in the laboratory. Hence, recently the computational nondestructive evaluation (CNDE) received much attention to performing the NDE experiments in a virtual environment. In this thesis, a fundamental framework is constructed to perform the CNDE experiment of a thick composite specimen in a Pulse-Echo (PE) mode. To achieve the target, the following …

High-Performance And Flexible Thermoelectric Films By Screen Printing Solution-Processed Nanoplate Crystals, Tony Varghese, Courtney Hollar, Joseph Richardson, Nicholas Kempf, Chao Han, Pasindu Gamarachchi, David Estrada, Yanliang Zhang

Materials Science and Engineering Faculty Publications and Presentations

Screen printing allows for direct conversion of thermoelectric nanocrystals into flexible energy harvesters and coolers. However, obtaining flexible thermoelectric materials with high figure of merit ZT through printing is an exacting challenge due to the difficulties to synthesize high-performance thermoelectric inks and the poor density and electrical conductivity of the printed films. Here, we demonstrate high-performance flexible films and devices by screen printing bismuth telluride based nanocrystal inks synthesized using a microwave-stimulated wet-chemical method. Thermoelectric films of several tens of microns thickness were screen printed onto a flexible polyimide substrate followed by cold compaction and sintering. The n-type films demonstrate …

Sound Data Collection And Transmission Noise Reduction, Bradley Cockrel

Mahurin Honors College Capstone Experience/Thesis Projects

The WKU Engineering Department Senior Student Team, The Synchronizers, has been contracted to modify a MTD transmission’s sound characteristics. This project entails developing a sound data acquisition apparatus and method, developing a sound test stand which will fully load the transmission and load characteristics, and suggesting modes of sound modification. The Sound Data Acquisition method entails using a specialized microphone calibrated to operate on IOS devices to measure Sound Intensity. The sound intensity will be found over a collective area, in order to evaluate to the sound power generated. The sound test stand will consist of a system designed to …

Rsl Rover, Patrick Barone, Giovanni Briggs, Aaron Burns, Hesham Naja, Zoe Demertzis

Interdisciplinary Design Senior Theses

The goal of this project was to design and implement an unmanned vehicle that can assess the air quality and general state of a post-fire environment. To do this, we equipped Santa Clara University's Polaris 6x6 Ranger with appropriate sensors and cameras to determine how safe the environment is for humans to enter. We also used GPS and laser scans to generate a 3D map that operators can use to define certain zones as particularly dangerous. Finally, we incorporated partially-autonomous sensing capabilities that will allow the operator to easily drive the vehicle. The result was a rugged, advanced, and intuitive …

Pcb Prototyping, Kasey Chun, Dylan Hack, Ilja Medan, Michael Rudolf, Ryan Sidley

Interdisciplinary Design Senior Theses

In today’s world, Printed Circuit Boards, also known as PCBs, are part of our daily lives. However, it is currently difficult for students in university classes or hobbyists to quickly produce custom made PCBs since no system exists where every step in the production process is on one platform. There are four main steps that go into manufacturing a PCB once it is fully designed which are: milling, solder dispensing, component placement, and a reflow process. The goal will be to create various toolheads and place them onto a single platform allowing the user to perform the aforementioned production processes. …

Gravity Charger, Luke Lindsay, Will Gonder, George Montgomery

Mechanical Engineering Senior Theses

According to a 2014 World Health Organization research initiative based on data collected from 14 global developing countries, “Only 28% of health facilities and 34% of hospitals had what could be called “reliable” access to electricity (without prolonged interruptions in one week)” [1]. Healthcare quality suffers because of this lack of reliable electricity. We propose that a gravity powered generator would stand as a reliable power source for small medical devices under any conditions at any location at any time of day. Our research examines how a gravity powered electric generator could best empower medical facilities in developing countries to …

Torque Auditing Test Fixture For Hansen Medical’S Remote Catheter Manipulator Robot, Matt Mckay, Charles Reins, Scott Schneider

Mechanical Engineering Senior Theses

Current manufacturing test systems for motor control of Hansen's line of surgical robots are labor intensive, have room for operator error and do not supply sufficient information. Based upon an expected increase in production, the objective of this project was to replace their test protocol with a modular test fixture that improves test time, is intuitive to use, and enhances the user experience. We developed a modular design that works for both the Sensei and Magellan robots, and can be reconfigured easily for use on future robots. Using a control system and GUI made in LabVIEW, a magnetic particle as …

Glows Co Automated Chemical Etching Machine For Fiber Optic Cable, Mishan Golshan, Peter Laird, Thomas Ostrander, Marty Winkler, Peter Savoy

Mechanical Engineering Senior Theses

This report summarizes the conceptualization and development of an automated machine designed for a fiber optic cable stripping process used by Lumentum LLC. This process is currently manually operated by Lumentum’s technicians and involves unavoidable handling of corrosive chemicals. To increase technician safety, the process will be automated to reduce chemical - operator interactions. Improving safety conditions for technicians is the primary motivation for automating this process. Automation will also decrease process variation and increase product quality. GLOWS CO was tasked with creating this automated solution, leading to the design of the Automatic Chemical Etching Machine (or A-CHEM) for the …

Safer: Search And Find Emergency Rover, Zachary Agustin, Charles Lewis, Elizabeth Mcmahon, Cameron Pierce, Pranav Pradhan, Michael Tamshen

Mechanical Engineering Senior Theses

When disaster strikes and causes a structure to collapse, it poses a unique challenge to search and rescue teams as they assess the situation and search for survivors. Currently there are very few tools that can be used by these teams to aid them in gathering important information about the situation that allow members to stay at a safe distance. SAFER, Search and Find Emergency Rover, is an unmanned, remotely operated vehicle that can provide early reconnaissance to search and rescue teams so they may have more information to prepare themselves for the dangers that lay inside the wreckage. Over …

Project Space: Solar Panel Automated Cleaning Environment, Matt Burke, Ryan Greenough, Daniel Jensen, Elliot Voss

Mechanical Engineering Senior Theses

The goal of Project SPACE is to create an automated solar panel cleaner that will address the adverse impact of soiling on commercial photovoltaic cells. Specifically, we hoped to create a device that increases the maximum power output of a soiled panel by 10% (recovering the amount of power lost) while still costing under $500 and operating for up to 7.0 years. A successful design should operate without the use of water. This will help solar panel arrays achieve a production output closer to their maximum potential and save companies on costs associated energy generation.

The current apparatus utilizes a …

Gazelle: A Human Powered Vehicle, William Fluharty, Brian Rice, Amulya Rao, Werner Nistler

Mechanical Engineering Senior Theses

This thesis details the year-long Senior Design process in which our goal was to create a human powered vehicle that could be a short-distance replacement for cars. Our team designed our vehicle to be entered in the ASME Human Powered Vehicle Competition in April of 2016. Our vehicle featured a seat that could be adjusted for users of different heights, making it more comfortable to ride. This report will describe the process and design choices that were made throughout the year in order to create a vehicle. Our frame was welded using Chavez Welding, and the welding created some complications …

Marv: Marine Autonomous Research Vessel, Drew Azevedo, Sam Beltram, Gregorio Delvecchio, Ben Hopner

Interdisciplinary Design Senior Theses

Conducting hydrologic research in remote areas is currently performed manually, making it a labor intensive and inaccurate solution. Due to the size, weight, and cost of automated solutions on the market today, a need has arisen for a low cost, highly portable, autonomous solution. Working closely with Santa Clara University’s Robotics Systems Lab (RSL), our team has developed a low cost, highly portable autonomous marine research vessel named MARV (Marine Autonomous Research Vessel). It is an autonomous surface platform where scientists outfit the vessel with their own data acquisition equipment. The mechanical chassis is collapsible for modes of remote transportation …

Smart Control For Home Water Heater Saving, Joe Singer, Michael Simmons, Scott Jansen

Mechanical Engineering Senior Theses

Existing gas or electric water heaters can become inefficient through the overheating of water and through parasitic heat loss. These inefficiencies are able to be solved by monitoring when a home uses hot water. AquAdapt is a smart sensor which is capable of attaching to any existing residential gas or electric water heater. By constantly monitoring the temperature change of a home water heater, the first law of thermodynamics can be used to relate temperature change to the amount of hot water leaving the water heater. Utilizing this information, a schedule can be generated to optimize the heating of home …

Heat Pipe Design For Absorption Chiller Refrigerators Powered By Cookstoves, Paola Flores, Eduardo Melendez

Mechanical Engineering Senior Theses

We developed an inexpensive refrigeration system that will operate off-grid through the use of reclaimed heat from cookstoves. The refrigerator will serve as a reliable storage unit that will maintain vaccines at a proper temperature range. This report focuses on the various components that make up our Cool Stove project. The overall system and subsystems are laid out and explained. We also address the reason why we believe this project will be beneficial to individuals in developing countries. In addition, we provide detail on the work that we have accomplished and on the results that we have achieved. We created …

Cook Stove Powered Refrigeration: Cool Stove 2, Robert Bernal

Mechanical Engineering Senior Theses

Lack of refrigeration contributes to the death of over 3.7 million children and the loss of 200 tonnes of food every year in developing countries. While 1.21 billion people in developing countries do not have access to electricity to operate traditional refrigerators, 38% of individuals within developing countries use biomass fuel to cook. The scope of my project was to produce a viable solution for refrigeration for these individuals in developing countries through the use of thermosyphons that utilize reclaimed thermal energy from cook stoves to power absorption chillers. Over the span of my project I was able to confirm …

Microfluidic E. Coli Detection, Kyle Pietrzyk, Scott Fukuoka, Andres Maldonado-Liu, Andy Ly

Interdisciplinary Design Senior Theses

In both developed and developing countries, there is a need for a fast diagnostic system to detect pathogens within a fluid sample. In developing a microfluidic platform, which utilizes a microfluidic chip and an optical detection method, doors may be opened for new methods of determining pathogen concentration in fluid. Most biological reactions are not instantaneous. A flow-controlling mechanism with no power requirement may be implemented in the microfluidic platform. As a proof-of-concept, our device uses a microfluidic chip, smartphone, and microlens to detect E. coli concentrations in water. The detection method is based on the latex agglutination assay which …