Engineering Commons^™

Biopolymer Composites From High-Cellulose Pulps And/Or Nanocellulose, Fabiola Vilaseca

Composites at Lake Louise (CALL 2015)

Increasingly our society seeks an economy based on renewable resources (bio-based economy) with the goal of providing materials of high value and from renewable resources. One popular renewable resource is cellulose, or forest products in general. In this study, cellulose derivatives will be combined together with bio-plastics to produce granules of thermoplastic nano-biocomposites by melt processing. The intention is to get bio-based materials with highly advanced properties that can be shaped into complex geometries using widely used industrial melt-processes such as extrusion or injection molding.

The challenges in this study deal with production technologies for the realization of nanocomposites for …

Feasibility Study Of Custom Manufacturing Of Ionic Polymer-Metal Composite Sensors, Shelby E. Nelson

UNLV Theses, Dissertations, Professional Papers, and Capstones

The ability to create an ion exchange membrane with any shape or thickness through custom manufacturing techniques is highly desirable in ionic polymer-metal composite (IPMC) research. This is caused by the poor selection and limited availability of certain thicknesses of commercial ion exchange membranes. The objective of this study is to determine the feasibility of manufacturing custom ion exchange membranes for IPMC sensors. The manufacturing methods used in this study are extrusion, injection molding, and hot pressing. A commercial membrane from Golden Energy Fuel Cells (GEFC) is used as a comparison. After the membranes are fabricated, certain properties of the …

Cookie Dough Portioning Tool, Alex Haughton, Courtney Shipp, Grant Wittenberg

Mechanical Engineering

The Brown Butter Cookie Company (BBCC) is located in Cayucos, California. They sell handmade cookies made without eggs. After a batch is made, dough pieces must be portioned by hand. This process is time consuming, labor intensive, and limits the number of cookies they can make.

Our task was to design a machine to replace or improve this step of the process. After talking with the members of the BBCC and creating a list of specifications for our device, the team has formulated a detailed design of a cookie dough portioning tool for the BBCC. This report includes information on …

Combined Effect Of Hot Extrusion And Heat Treatment On The Mechanical Behavior Of 7055 Aa Processed Via Spray Metal Forming, J. M. Schreiber, Z. R. Omcikus, Timothy Eden, Mala Sharma, V. Champagne, S. N. Patankar

Faculty Journal Articles

The mechanical properties of 7xxx series alloys can be tailored by subjecting them to deformation pro- cessing and heat treatment. In the present study dealing with spray forming of 7055 AA, extrusion and heat treatment involving solutionizing followed by peak aging resulted in improved mechanical behavior. The strength and ductility obtained are comparable to that of extruded and heat treated as-cast 7055 AA (Mondal et al., 2011) [1]. Spray forming offers an alternate route to develop high strength aluminum alloys and the current study is an attempt that draws closer to the target value of 1GPa strength and 10% ductility …

Effect Of Different Extrusion Processing Parameters On Physical Properties Of Soy White Flakes And High Protein Distillers Dried Grains-Based Extruded Aquafeeds, Sushil Kumar Singh, Kasiviswanathan Muthukumarappan

Agricultural and Biosystems Engineering Publications

Nutritionally balanced ingredient blends for catla (Catla catla), belonging to the family Cyprinidae, were extruded using single screw extruder. The extrusion was carried out at five levels of soy white flakes content (21%, 29%, 40%, 52%, and 59% db), five levels of moisture content (15, 19, 25, 31, and 35% db) and five levels of barrel temperature (100, 110, 125, 140, and 150 ºC) using three different die nozzles (having L/D ratios 3.33, 5.83, and 7.25). Blends with net protein content of 32.5% contains soy white flakes, along with high protein distillers dried grains (HP-DDG), corn flour, corn gluten meal, …

High Cycle Rotating Bending Fatigue Of 6061-T6 Friction Stir Welded Extrusions, John Chang, Travis Miller

Materials Engineering

Fatigue testing was done on friction stir welded joints of 6061-T6 aluminum extrusions. Tests were run using a rotating bending fatigue machine at stresses from 111.5 to 138.7 MPa. Failures occurred on the order of 10⁵ to 10⁷ cycles, and an S-N curve was generated based off of the failure results. After the samples failed, the location of the failure and the number of cycles to failure were noted. Fatigue samples were designed in SolidWorks with a tapered 2 inch reduced section. The 2 inch reduced section will include the entire weld region as seen from the microhardness …

Extrusion Printing Of Ionic-Covalent Entanglement Hydrogels With High Toughness, Shannon Bakarich, Marc In Het Panhuis, Stephen T. Beirne, Gordon G. Wallace, Geoffrey Maxwell Spinks

Gordon Wallace

Three-dimensional (3D) printing of hydrogels has recently been investigated for use in tissue engineering applications. One major limitation in the use of synthetic hydrogels is their poor mechanical robustness but the development of ‘tough hydrogels’ in conjunction with additive fabrication techniques will accelerate the advancement of many technologies including soft robotics, bionic implants, sensors and controlled release systems. This article demonstrates that ionic–covalent entanglement (ICE) gels can be fabricated through a modified extrusion printing process that facilitates in situ photopolymerisation. The rheological properties of alginate–acrylamide hydrogel precursor solutions were characterised to develop formulations suitable for extrusion printing. A range of …

Bio-Ink Properties And Printability For Extrusion Printing Living Cells, Johnson H. Y Chung, Sina Naficy, Zhilian Yue, Robert Kapsa, Anita Quigley, Simon E. Moulton, Gordon G. Wallace

Gordon Wallace

Additive biofabrication (3D bioprinting) makes it possible to create scaffolds with precise geometries, control over pore interconnectivity and architectures that are not possible with conventional techniques. Inclusion of cells within the ink to form a “bio-ink” presents the potential to print 3D structures that can be implanted into damaged/diseased tissue to promote highly controlled cell-based regeneration and repair. The properties of an ‘ink’ are defined by its formulation and critically influence the delivery and integrity of structure formed. Importantly, the ink properties need to conform to biological requirements necessary for the cell system that they are intended to support and …

Extrusion Printed Graphene/Polycaprolactone/ Composites For Tissue Engineering, Sepidar Sayyar, Rhys Cornock, Eoin Murray, Stephen Beirne, David L. Officer, Gordon G. Wallace

Australian Institute for Innovative Materials - Papers

In this work fibres and complex three-dimensional scaffolds of a covalently linked graphene-polycaprolactone composite were successfully extruded and printed using a melt extrusion printing system. Fibres with varying diameters and morphologies, as well as complex scaffolds were fabricated using an additive fabrication approach and were characterized. It was found that the addition of graphene improves the mechanical properties of the fibres by over 50% and in vitro cytotoxicity tests showed good biocompatibility indicating a promising material for tissue engineering applications.

Determination Of Master Compliance Curve For Extruded Semolina Pasta, Laura E. Emery, Martin Okos

The Summer Undergraduate Research Fellowship (SURF) Symposium

The dependence of the rate of relaxation of semolina pasta on moisture content and temperature and how it affects shrinkage during drying has not yet been determined. The purpose of this research was to develop an equation that relates moisture content and temperature in order to obtain a master curve for creep of the product. When found, this equation could help to optimize the drying process and increase the quality of the final pasta product. Semolina flour mixed with water and propionic acid to create a 35% wet basis product was extruded on a C.W. Brabender 2523 to obtain a …

Optimization Of Oil Extraction Of Soy Flour Using Mini Extrusion Technology, Alisha Chess, Martin Okos

The Summer Undergraduate Research Fellowship (SURF) Symposium

Mini extrusion technology is a relatively new technology that offers fast timing and processing of food products. This technology paired with the advantageous properties and growing demand for soybeans can lead to a larger span of uses for the extruder that have not yet been explored, including NASA space missions and incorporation of soybeans into developing countries. During past research on parameters of operation, it was discovered that a significant amount of oil was being separated from the soy meal at the die of the mini extruder. Maximum removal of this oil allows use of the soy meal and soy …

Extrusion Printing Of Ionic-Covalent Entanglement Hydrogels With High Toughness, Shannon Bakarich, Marc In Het Panhuis, Stephen T. Beirne, Gordon G. Wallace, Geoffrey Maxwell Spinks

Australian Institute for Innovative Materials - Papers

Three-dimensional (3D) printing of hydrogels has recently been investigated for use in tissue engineering applications. One major limitation in the use of synthetic hydrogels is their poor mechanical robustness but the development of ‘tough hydrogels’ in conjunction with additive fabrication techniques will accelerate the advancement of many technologies including soft robotics, bionic implants, sensors and controlled release systems. This article demonstrates that ionic–covalent entanglement (ICE) gels can be fabricated through a modified extrusion printing process that facilitates in situ photopolymerisation. The rheological properties of alginate–acrylamide hydrogel precursor solutions were characterised to develop formulations suitable for extrusion printing. A range of …

Bio-Ink Properties And Printability For Extrusion Printing Living Cells, Johnson H. Y Chung, Sina Naficy, Zhilian Yue, Robert Kapsa, Anita Quigley, Simon E. Moulton, Gordon G. Wallace

Australian Institute for Innovative Materials - Papers

Additive biofabrication (3D bioprinting) makes it possible to create scaffolds with precise geometries, control over pore interconnectivity and architectures that are not possible with conventional techniques. Inclusion of cells within the ink to form a “bio-ink” presents the potential to print 3D structures that can be implanted into damaged/diseased tissue to promote highly controlled cell-based regeneration and repair. The properties of an ‘ink’ are defined by its formulation and critically influence the delivery and integrity of structure formed. Importantly, the ink properties need to conform to biological requirements necessary for the cell system that they are intended to support and …

Freeze-Form Extrusion Fabrication Of Functionally Graded Material Composites Using Zirconium Carbide And Tungsten, Ang Li, Aaron S. Thornton, Bradley K. Deuser, Jeremy Lee Watts, Ming-Chuan Leu, Greg Hilmas, Robert G. Landers

Materials Science and Engineering Faculty Research & Creative Works

Ultra-high-temperature ceramics are being investigated for future use in aerospace applications due to their superior thermo-mechanical properties, as well as their oxidation resistance, at temperatures above 2000⁰C. However, their brittleness makes them susceptible to thermal shock failure. As graded composites, components fabricated as functionally-graded materials (FGMs) can combine the superior properties of ceramics with the toughness of an underlying refractory metal. This paper discusses the grading of two materials through the use of a Freeze-form Extrusion Fabrication (FEF) system to build FGM parts consisting of zirconium carbide (ZrC) and tungsten (W). Aqueous-based colloidal suspensions of ZrC and W were developed …

Twin-Screw Extrusion Processing Of Distillers Dried Grains With Solubles (Ddgs)-Based Yellow Perch (Perca Flavescens) Feeds, Ferouz Y. Ayadi, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, Michael L. Brown

Kurt A. Rosentrater

Increases in global aquaculture production, compounded with limited availabilities of fish meal for fish feed, has created the need for alternative protein sources. Twin-screw extrusion studies were performed to investigate the production of nutritionally balanced feeds for juvenile yellow perch (Perca flavescens). Five isocaloric (~3.06 kcal/g) ingredient blends, adjusted to a target protein content of 36.7% db, were formulated with 0%, 10%, 20%, 30%, and 40% distillers dried grains with solubles (DDGS) at an initial moisture content of 5–7% db, with appropriate amounts of fish meal, fish oil, whole wheat flour, corn gluten meal, and vitamin and mineral premixes. During …

Freeze-Form Extrusion Fabrication Of Composite Structures, Ming-Chuan Leu, Lie Tang, Bradley K. Deuser, Robert G. Landers, Greg Hilmas, Shi C. Zhang, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A Freeze-form Extrusion Fabrication (FEF) process capable of making three-dimensional (3D) parts and structures with graded composite materials is presented in this paper. The process development includes the design and manufacture of a gantry machine with a triple-extruder mechanism and the associated electronics hardware and computer software for fabricating functionally graded parts from multiple aqueous pastes. A rheological behavior study with Al₂O₃ paste is performed to identify an efficient binder for transforming the paste into a pseudoplastic with a high yield stress. A green part is first fabricated using the triple-extruder FEF machine in a layer-by-layer manner …

Single-Screw Extrusion Modeling Effects On Extrusion Processing Parameters And Physical Properties Of Ddgs-Based Nile Tilapia ( Oreochromis Niloticus ) Feeds, Ferouz Y. Ayadi, Parisa Fallahi, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

A single-screw laboratory extruder was used to conduct an L 18 (2 2 X 3 6 ) Taguchi fractional factorial study of aquafeed processing. The ingredients were based on a formulation for nutritionally-balanced Nile tilapia diets containing distillers dried grains with solubles (DDGS) and soybean meal as the main protein sources, in addition to constant amounts of corn flour, whey, and fish meal. The effects of three levels of DDGS (20, 30 and 40%), soybean meal (30, 40 and 50%), ingredient moisture content (20, 30 and 40% db), screw speed (100, 150 and 200 rpm), barrel temperatures (80-100-100°C, 80-120-120°C and …

Extrusion And Alkali Extrusion Of Corn Stover To Improve Enzyme Saccharification, Shujing Zhang

Department of Biological Systems Engineering: Dissertations and Theses

Biomass pretreatment constitutes an important part in the whole process of bioethanol production. The main goals of pretreatment include improving cellulose accessibility to enzyme, enhancing sugar yields from hemicellulose, achieving low capital and energy costs, as well as low sugar degradation and low chemical requirements. Extrusion, as a continuous and high throughput pretreatment method, requires much less chemical compared to traditional alkali pretreatment. In this research, twin-screw extrusion was evaluated for its effect with regard to promoting sugar yields from corn stover. Also, the underlying factors contributing to this improvement were examined. It was found that extrusion with no chemicals …

Twin-Screw Extrusion Processing Of Distillers Dried Grains With Solubles (Ddgs)-Based Yellow Perch (Perca Flavescens) Feeds, Ferouz Y. Ayadi, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, Michael L. Brown

Natural Resource Management Faculty Publications

Increases in global aquaculture production, compounded with limited availabilities of fish meal for fish feed, has created the need for alternative protein sources. Twinscrew extrusion studies were performed to investigate the production of nutritionally balanced feeds for juvenile yellow perch (Perca flavescens). Five isocaloric (~3.06 kcal/g) ingredient blends, adjusted to a target protein content of 36.7% db, were formulated with 0%, 10%, 20%, 30%, and 40% distillers dried grains with solubles (DDGS) at an initial moisture content of 5–7%db, with appropriate amounts of fish meal, fish oil, whole wheat flour, corn gluten meal, and vitamin and mineral premixes. …

Freeze Extrusion Fabrication Of 13-93 Bioactive Glass Scaffolds For Bone Repair, Tieshu Huang, Nikhil D. Doiphode, M. N. Rahaman, Ming-Chuan Leu, B. Sonny Bal, D. E. Day

Materials Science and Engineering Faculty Research & Creative Works

There is an increasing demand for synthetic scaffolds with the requisite biocompatibility, internal architecture, and mechanical properties for the bone repair and regeneration. In this work, scaffolds of a silicate bioactive glass (13-93) were prepared by a freeze extrusion fabrication (FEF) method and evaluated in vitro for potential applications in bone repair and regeneration. The process parameters for FEF production of scaffolds with the requisite microstructural characteristics, as well as the mechanical and cell culture response of the scaffolds were evaluated. After binder burnout and sintering (60 min at 700°C), the scaffolds consisted of a dense glass network with interpenetrating …

Twin-Screw Extrusion Processing Of Distillers Dried Grains With Solubles (Ddgs)-Based Yellow Perch (Perca Flavescens) Feeds, Ferouz Y. Ayadi, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, Michael L. Brown

Kurt A. Rosentrater

Due to tremendous increases in global aquaculture production, compounded with limited availabilities of fish meal for fish feed, the need for alternative protein sources cannot be disregarded. Toward that end, twin-screw extrusion studies were performed to investigate the production of nutritionally-balanced feeds for juvenile yellow perch (Perca flavescens). Five isocaloric (~ 3.06 kcal/g) ingredient blends, adjusted to a similar protein content of 36.7% db, were formulated with 0, 10, 20, 30, and 40% distillers dried grains with solubles (DDGS) at an initial moisture content of 5-7% db, with appropriate amounts of fish meal, fish oil, whole wheat flour, corn gluten …

Twin-Screw Extrusion Processing Of Distillers Dried Grains With Solubles (Ddgs)-Based Rainbow Trout (Oncorhynchus Mykiss) Feeds, Ferouz Y. Ayadi, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater, Michael L. Brown

Kurt A. Rosentrater

The world’s increasing demand for seafood products has resulted in rising demands for fish meal for fish feed, which must be compensated for by searching for effective alternative protein sources. In this study, twin-screw extrusion trials were conducted to study the production of nutritionally-balanced feeds for rainbow trout fingerlings (Oncorhynchus mykiss). Six isocaloric (~ 4.61 kcal/g) ingredient blends with a similar protein content of 52.8% db were formulated with 0, 10, 20, 30, 40 and 50% distillers dried grains with solubles (DDGS) and other ingredients (i.e. fish meal, fish oil, whole wheat flour, corn gluten meal, and vitamin and mineral …

Mechanical, Microstructure And Texture Properties Of Interstitial-Free Steel And Copper Subjected To Equal Channel Angular Extrusion And Cold-Rolling, A A. Gazder, S S. Hazra, C F. Gu, W Q. Cao, C H J Davies, E V. Pereloma

Faculty of Engineering - Papers (Archive)

Interstitial-free steel and OFHC copper were subjected to 8 passes, route B_C room temperature ECAE followed by cold-rolling up to 97.5% thickness reduction. Uniaxial tensile tests and Electron Back-Scattering Diffraction were used to characterise the evolution in mechanical properties, microstructure refinement and micro-texture. IF-steel showed continuous increase in strength whereas Cu returned reduced strength and a small gain in ductility at 97.5% reduction. In both metals substructure refinement was accompanied by an increase in high-angle boundary fraction, average misorientation and a slight increase in Σ3 boundaries. An evolution of crystallographic orientations from negative shear to predominantly cold-rolled textures after …

Extrusion Studies Of Aquaculture Feed Using Distillers Dried Grains With Solubles And Whey, Nehru Chevanan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Three isocaloric (3.5 kcal/g) ingredient blends containing 20, 30, and 40% distiller-dried grains with solubles (DDGS) along with 5% whey were prepared with a net protein content adjusted to 28% (wet basis [wb]). Other ingredients in the blends included soy flour, corn flour, fish meal, vitamin, and mineral mix. These blends were extruded in a single-screw extruder at 15, 20, and 25% (wb) moisture content and at 130 and 160 rpm screw speeds. Compared to previous research, the durability and unit density of the extrudates in this study were found to increase substantially by the addition of whey to the …

Effects Of Ingredients And Extrusion Parameters On Properties Of Aquafeeds Containing Ddgs And Corn Starch, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, S. Kannadhason

Kurt A. Rosentrater

Isocaloric (3.05 kcal g-1) ingredient blends were factorially formulated using 3 levels each of DDGS (20, 25 and 30% db), protein (30, 32.5 and 35% db) and feed moisture content (25, 35 and 45% db), along with appropriate quantities of corn starch, soybean meal, fish meal, whey, vitamin and mineral mix to produce a balanced diet for tilapia feed. The ingredient blends were extruded using a laboratory-scale single screw extruder with varying screw speeds (100, 150 and 200 rpm) and extruder barrel temperatures (100, 125 and 150°C). The resulting extrudates were subjected to extensive analyses of physical properties, which included …

Effects Of Ingredients And Extrusion Parameters On Aquafeeds Containing Ddgs And Tapioca Starch, S. Kannadhason, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Isocaloric (3.05 kcal g-1) ingredient blends were factorially formulated using three levels each of DDGS (20, 25 and 30% db), protein (30, 32.5 and 35% db) and feed moisture content (25, 35 and 45% db), along with appropriate quantities of tapioca starch, soybean meal, fish meal, whey, vitamin and mineral mix to produce a balanced diet for tilapia feed. The ingredient blends were extruded using a laboratory-scale single screw extruder with varying screw speeds (100, 150 and 200 rpm) and extruder barrel temperatures (100, 125 and 150°C). The resulting extrudates were subjected to extensive analyses of physical properties, which included …

Effects Of Ingredients And Extrusion Parameters On Aquafeeds Containing Ddgs And Potato Starch, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, S. Kannadhason

Kurt A. Rosentrater

Isocaloric (3.05 kcal g-1) ingredient blends were factorially formulated using three levels each of DDGS (20, 25 and 30% db), protein (30, 32.5 and 35% db) and feed moisture content (25, 35 and 45% db), along with appropriate quantities of potato starch, soybean meal, fish meal, whey, vitamin and mineral mix to produce a balanced diet for tilapia feed. The ingredient blends were extruded using a laboratory-scale single screw extruder with varying screw speeds (100, 150 and 200 rpm) and extruder barrel temperatures (100, 125 and 150°C). The resulting extrudates were subjected to extensive analyses of physical properties, which included …

Effects Of Feed And Extruder Parameters On Extrudates Containing Ddgs, S. Kannadhason, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Twenty seven isocaloric (3.05 kcal/g) ingredient blends were factorially formulated using three levels each of DDGS (20, 25, and 30% db), protein (30, 32.5, and 35% db), and feed moisture content (25, 35, and 45% db), along with appropriate quantities of cassava starch, soybean meal, fish meal, whey, vitamin, and mineral mix to produce a balanced diet for tilapia feed. The ingredient blends were extruded using a laboratory-scale single screw extruder with varying screw speeds (100, 150, and 200 rpm) and extruder barrel temperatures (100, 125, and 150 o C). The resulting extrudates were subjected to extensive analyses of physical …

Preparation And Characterization Of Tapioca Starch–Poly(Lactic Acid) Nanocomposite Foams By Melt Intercalation Based On Clay Type, Siew-Yoong Lee, Han Chen, Milford Hanna

Department of Biological Systems Engineering: Dissertations and Theses

Abstract Tapioca starch (TS), poly(lactic acid) (PLA), and four different organoclays (Cloisite 10A, Cloisite 25A, Cloisite 93A and Cloisite 15A) were used to produce nanocomposite foams by melt-intercalation. Structural, thermal, physical and mechanical properties were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and an Instron universal testing machine, respectively. The first XRD peaks for all four nanocomposite foams, were observed to shift to lower angles, indicating that intercalation occurred. The extent of intercalation depended on the type of organoclay and was exhibited in the sequence of Cloisite 10A > 25A > 93A > 15A. Glass transition temperatures …

An Ebsd Investigation Of Interstitial-Free Steel Subjected To Equal Channel Angular Extrusion, Azdiar A. Gazder, Wenquan Q. Cao, Christopher H.J. Davies, E V. Pereloma

Faculty of Engineering - Papers (Archive)

The microstructural evolution of interstitial-free (IF) steel subjected to Φ = 90° equal channel angular extrusion (ECAE) for up to 4 passes via routes A, B_A, C and up to 8 passes via routes B_C was studied using electron back-scattering diffraction (EBSD). Routes B_C and B_A recorded the smallest grain size and aspect ratios and the largest average misorientation and area fraction of high-angle grain boundaries (HAGBs). During multiple passes, microstructure refinement continues until a convergence in effective subgrain and grain diameters occurs; following which the rate of HAGB formation reduces slightly. The percentage rise …