Engineering Commons^™

Development Of A High-Throughput Methodology For Vibration-Based Fatigue Tests, Brandon Alexander Furman

All Graduate Theses and Dissertations, Fall 2023 to Present

Global efforts towards the development of additively manufactured materials, biomaterials, metamaterials, self-healing materials, and composites have reached a staggering pace. With new materials being developed on a near-daily basis, it is more important than ever to be able to quickly and precisely quantify their mechanical performance. However, one of the most important mechanical properties, fatigue life, is notoriously time consuming to measure. Consequently, fatigue parameters are often calculated based on small sample sizes, resulting in high uncertainty of the measured parameters. In this dissertation a high-throughput approach to fatigue measurements is developed. This technique allows for multiple samples to accumulate …

Ti Nano Powder Speckle Pattern Creation And Use In Dic Of Zno Modified Single Carbon Fibers, James Matthew Harris

Doctoral Dissertations and Master's Theses

As the use of composites continues to grow across aerospace, naval, automotive, construction, 3D printing, and other countless industries, so does the desire to continuously improve their mechanical properties. Improving the adherence of the fiber-matrix interface is one important step for amplifying the capabilities of composites. Work has been performed in modifying carbon fibers by growing zinc oxide (ZnO) nanorods in the fiber surface using a hydrothermal approach, increasing interfacial area and fiber-matrix friction. Macroscale evaluation has shown that the interfacial modification decreases the inter-ply movement and reduces the processing strains and residual stresses. To fully understand the mechanism taking …

Physico-Mechanical Characterization Of Prototype Earth Block Material For Constitutive Modeling, Erika Lorena Rengifo-López

Theses and Dissertations

The comprehensive understanding and experimental characterization of the overall compressive behavior of earth masonry block materials, such as compressed and stabilized earth blocks (CSEBs), are essential for developing analytical and numerical tools to predict the mechanical response and designing earth masonry structures. Furthermore, advancing the understanding of the extent of the influence of testing parameters on the material's response, such as specimen geometry, is a critical step towards standardization.

CSEBs are produced by compressing a mixture of soil, water, and a stabilizer (e.g., Portland cement). The heterogeneity of the material accrues from the variety of soil particle morphology and potential …

Use Of Dic Measurements With Finite Element Models For Direct Heterogeneous Material Property Determination And Wrinkle Formation During Automated Fiber Placement, Sreehari Rajan Kattil

Theses and Dissertations

In this work, application of DIC in combination with finite element modeling is demonstrated for efficient material characterization for complex heterogeneous materials and tow wrinkle formation during automated fiber placement.

The first part of the work describes the integration of DIC measurements with finite element models for direct property identification in heterogeneous material systems. The material property identification is based on solving partial differential equations (PDE) of equilibrium for unknown elastic material properties with known boundary conditions and full field strain data (Eg. DIC). The PDEs are solved numerically using Petrov-Galerkin finite element procedure. The classical Bubnov-Galerkin method is shown …

Novel Patterning Techniques To Improve Digital Image Correlation In Challenging Environments, Weston Craig

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A camera-based measurement technique called digital image correlation (DIC) is beneficial to measure displacement and strain in challenging environments (such as post-irradiation evaluation and high temperature environments) due to its non-contacting nature and ability to obtain measurements over multiple length scales. This technique requires a surface pattern which influences the measurement resolution and accuracy of the measurements. This thesis explores two novel patterning techniques to allow the use of DIC in more challenging environments:

The first is to determine if a pattern created from printed text can be used as a pattern in DIC. Native patterns are patterns already present …

Improved Digital Image Correlation Techniques At High Speed And High Temperature, Lindsey J. Rowley

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

In extreme environments, such as hot-fire rocket testing, gathering strain data can be challenging due to temperature constraints. Traditional methods for measuring material deformation such as strain gages, a small device attached to a test specimen, cannot withstand the extreme temperature and tend to burn off. When these situations occur non-contacting methods such as Digital Image Correlation (DIC) are preferable. DIC is an optical method of measuring strains across the material’s entire surface by using a camera to track the deformation of a speckle pattern applied to the surface of a deforming object. When used at temperatures above approximately 500°C, …

Digital Image Correlation System Design, Verification And Analysis, Tyler Kraft, Matthew J. Riczo, Andrew Chong

Williams Honors College, Honors Research Projects

Two dimensional digital image correlation provides an accurate and effective way to capture strain data on test sections with unusual or oblique geometries. The system requires a camera to record video footage, alignment fixtures and software to convert the footage into strain values. The system works by capturing the video footage of a specific portion of the specimen and comparing the movement of selected pixels. This is all done in the software GOM Correlate and Tracker. This test document outlines the setup, procedure, and validation steps to fulfill this goal. The setup involves a camera, tripod, blue lighting, and laser …

In-Situ Monitoring Of Additive Manufacturing Using Digital Image Correlation, Martina Jani

Doctoral Dissertations and Master's Theses

Advances in additive manufacturing over the past decade have led to applications in multiple fields. In particular, additive manufacturing answers the need for high flexibility in designing complex structures, however, the rapid thermal fluctuations during processing lead to numerous defects and processing-induced residual stresses. In this research, an in-situ approach using Digital Image Correlation (DIC) is developed to monitor the deformation during the processing, and thereby analyze the formation of defects and residual stresses. DIC is a visual technique that compares the changes in speckle pattern in consecutive images of a specimen to determine the displacements and strains. This research …

Kinematics Of Inter-Ply Interfaces In Composite Manufacturing, Sandeep Chava

Doctoral Dissertations and Master's Theses

The ubiquitous usage of polymer matrix composites in many applications demands a comprehensive understanding of composite interfaces and processing induced residual stresses, which critically affect both the manufacturing processes and the deformation mechanisms. Processing induced residual stresses are often responsible for causing warping, delamination, and dimensional instability in composite structures. This research includes new in-situ experimental approaches, cure cycle design, interface modification, and thermomechanical modeling for developing a fundamental understanding of the cure kinetics during composite manufacturing. Strains, ply-movement, and formation of defects are observed in-situ using digital image correlation (DIC) during the autoclave cure cycle for the first time. …

High-Magnification Digital Image Correlation Techniques For Aged Nuclear Fuel Cladding Testing, Robert Scott Hansen

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Nuclear fuel cladding in light water reactors, often made of zirconium alloys, is naturally made more brittle by exposure to the water coolant during normal reactor operation. However, this embrittlement by zirconium hydrides changes the mechanical behavior of the cladding material, affecting how it will deform and what may cause it to fail. Because the cladding already has different properties in different material directions, mechanical testing also needs to be direction specific. In addition, to understand the effects that these microscale hydride features have, measurements of deforming cladding need to be at a microscale. This dissertation describes several high-magnification innovations …

The Effect Of Bit Depth On High Temperature Digital Image Correlation Measurements, Steven Robert Jarrett

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Digital Image Correlation (DIC) is a camera-based method of measuring mechanical displacement and strain which is commonly used in high-temperature experiments due to its ability to take contactless measurements. High-temperature DIC is challenging due to light emitted from the sample which can saturate the camera sensor. Blue-DIC and UV-DIC have been developed to minimize this effect, but the maximum sample temperature range of DIC remains a function of the camera and camera settings. Bit depth, also referred to as color depth or number of bits, is an important camera setting which affects the dynamic range of an image, but which …

In Situ Characterization Of Fiber-Matrix Interface Debonding Via Full-Field Measurements, Robert Livingston

Theses and Dissertations

Macroscopic mechanical and failure properties of fiber-reinforced composites depend strongly on the properties of the fiber-matrix interface. For example, transverse cracking behavior and interlaminar shear strength of composites can be highly sensitive to the characteristics of the fiber-matrix interface. Despite its importance, experimental characterization of the mechanical behavior of the fiber-matrix interface under normal loading conditions has been limited. This work reports an experimental approach that uses in situ full-field digital image correlation (DIC) to quantify the mechanical and failure behaviors at the fiber-matrix interface. Single fiber model composite samples are fabricated from a proprietary epoxy embedding a single glass …

Development Of A Variable Extensometer Method For Measuring Ductility Scaling Parameters, Adam J. Smith

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Ductility is the measure of how much a material can stretch before separation. It is usually measured in percent elongation, which is the amount a material stretches divided by its original length before stretching. This is an important property to understand for both the design for performance and safety. A material’s ductility can be influenced by several factors including heat treatment, machining, temperature, and radiation dose. Materials used in nuclear energy facilities are often exposed to all these factors, and it is important to be able to understand ductility at each possible combination.

Ductility is usually characterized through tension tests …

Implementation Of An Open-Source Digital Image Correlation Software For Structural Testing, Nicole V. Buck

Master's Theses

This thesis investigates the appropriateness of a simplified, open-source digital image correlation (DIC) software for use in quasi-static, structural testing utilizing two-dimensional (2D) DIC measurements. DIC is a non-contact optical measurement technique that uses computer vision to track unique attributes on the surface of an object. For structural testing, traditional instrumentation such as displacement sensors and strain gages are impractical for full field measurements due their limited ability to capture large amounts of data. However, over the past decade, DIC has proven a successful method for full-field kinematics measurements, making it an appealing tool for collecting high densities of accurate …

Remediation Of Desiccation Cracking In Clayey Soils Through Bio-Cementation And Bottom Ash, Mark Vail

Theses and Dissertations

Desiccation cracking considerably impairs the hydraulic and mechanical properties of clayey soils and is critical to the long-term performance of infrastructure foundations and earth structures. Classical crack remediation methods are associated with high labor and maintenance costs or the usage of environment-unfriendly chemicals. Recycling waste materials and developing bio-mediated techniques have emerged as green and sustainable soil stabilization solutions. The objective of this study is to investigate the feasibility of soil crack remediation through the usage of microbial-induced calcite precipitation (MICP) and bottom ash admixtures. We carry out monotonic drying and cyclic drying-wetting tests to characterize the effects of bottom …

In-Situ Field Monitoring Of A Uhpc And Hpc Bridge Superstructure Under Diagnostic Load Testing Using Digital Image Correlation, Prajwol Sharma

Civil Engineering Theses

New innovative methods of bridge design are being sought to increase the service life of these structure. High Performance Concrete (HPC) and Ultra-High-Performance Concrete (UHPC) utilizes a mix of high strength concrete with steel fibers to create a strong and ductile reinforced concrete mix. While not new to civil engineering construction, this material still has some uncertainty of its performance both long and short term. As a result, in-situ experimental monitoring is important to verify methods of design and the suitability of the materials. A two-span pre-stressed UHPC and HPC reinforced concrete bridge superstructure was designed at New Mexico State …

Laxity Of The Hip Capsule In Natural And Posteriorly Implanted Specimens, Luke Storer

Electronic Theses and Dissertations

The hip capsule consists of ligament tissue that surrounds the hip joint, providing stability to ensure proper alignment, prevent dislocation, and facilitate proper joint function. The objective of this study was to characterize the torque-rotation response of the natural and posteriorly implanted hip capsule in healthy cadaveric specimens in multiple degrees-of-freedom (DOF) and under combined loading scenarios using the AMTI VIVO, a robotic joint simulator. The anterior portion of the hip capsule was stained with Methylene Blue and virtual extensometers were calculated by Digital Image Correlation (DIC) software for Finite Element Analysis (FEA) model validation. The range of motion (ROM) …

A High-Magnification Uv Lens For High-Temperature Optical Strain Measurements, Robert S. Hansen

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Digital Image Correlation (DIC) is an experimental method used to produce full-field strain maps of specimens undergoing deformation. In this measurement, images of a specimen are taken before and after mechanical and thermal loading, then software is used to track deformation and compute strains. DIC has been recently adapted for high-temperature tests by using ultraviolet (UV) range cameras, lenses, and filters to produce the images.

Application of DIC to small length scales and at high temperatures can be performed with proper equipment. However, for these measurements, there is no commercially available high-magnification lens that will allow images to be taken …

Mechanical Characterization And Shear Test Comparison For Continuous-Fiber Polymer Composites, Matthew Crossan

Electronic Thesis and Dissertation Repository

As fiber-reinforced composites continue to be used in a wide-range of high performance structures, more detailed understanding and accurate prediction of stress-strain behaviour is necessary to improving designs and reducing costs. This thesis compares the experimental behaviour of a continuous fiber polymer composite of carbon fiber and epoxy resin using Digital Image Correlation to analytical and theoretical predictions. Furthermore, an in-depth analysis of shear testing methods reveals the advantages and limitations of different testing standards. Finally, the limitations of the Iosipescu Shear test (ASTM 5379) fixture to break high-strain-to-failure composites in comparison to the V-notched Rail Shear Fixture (ASTM 7078) …

Utilization Of Digital Image Correlation Technique In Asphalt Testing, Alejandra Escajeda

Open Access Theses & Dissertations

Over 90% of the roads in the United States are paved with hot mix asphalt (HMA). These asphalt pavements include many mix types, such as permeable friction course (PFC), stone mastic asphalt (SMA) and conventional dense graded mixes. The performance of the HMA is an important factor in pavement design programs used by many departments of transportation. The type of HMA selected not only influences the performance of the pavement structure, but also the pavement's life cycle cost. The performance life of an HMA mix is to be studied further with experimental data in order to contribute and expand on …

Fracture Mechanics Of Heterogeneous Composites, Md Fazle Rabbi

Open Access Theses & Dissertations

The increasing application of composite materials due to their ubiquitous advance in terms of mechanical and thermal properties has brought attention to the fracture mechanics of the materials possessing heterogeneity. Recent investigations have focused on the micro- and macro-mechanism of fracture in heterogeneous composites (HCs). In this study, the fracture mechanics of the two HCs: Polymer bonded explosive (PBX) simulant and hot mixed asphalt (HMA) are evaluated on the macroscopic scale. It is an interest of Sandia National Laboratory to examine the fracture resistance of PBXs, particularly those of varying composition and subjected to aging. In this research, a batch …

Anisotropy Evolution Due To Surface Treatment On 3d-Printed Fused Deposition Modeling (Fdm) Of Acrylonitrile Butadiene Styrene (Abs), Blake E. Lozinski

Honors Undergraduate Theses

Purpose: This paper will present insight to the methodology and results of the experimental characterization of Acrylonitrile Butadiene Styrene (ABS) using Fused Deposition Modeling (FDM). The work in this research explored the effects of print orientation, surface treatment, and ultraviolet (UV) light degradation with the utilization of Digital Image Correlation (DIC) on ABS tensile specimens.

Design/methodology: ABS specimens were printed at three build orientations (flat (0 degrees), 45 degrees, and up-right (90 degrees)). Each of these specimens were treated with three different surface treatments including a control (acrylic paint, Cyanoacrylate, and Diglycidyl Bisphenol A) followed by exposure to UV light …

Test Methods For The Fracture And Fatigue Crack Growth Behavior Of Hot Mix Asphalts, Eduardo Garcia

Open Access Theses & Dissertations

The service life and mechanical properties of bituminous mixtures are greatly affected by distress problems such as fracture, thermal cracking, and fatigue cracking of the asphalt layers. The fracture and fatigue crack growth (FCG) behavior of bituminous mixtures are difficult to quantify due to material-, test-, and equipment-related uncertainties. The goal of this study is to introduce a systematic fracture and fatigue crack growth testing approach for hot mix asphalts (HMAs). The objective is to experimentally evaluate the fracture resistance and fracture toughness behavior of a dense-graded HMA material at different temperatures and varying thicknesses. The effect of thickness on …

Applications Of Advanced Imaging Methods: Macro-Scale Studies Of Woven Composites And Micro-Scale Measurements On Heated Ic Packages, Siming Guo

Theses and Dissertations

As a representative advanced imaging technique, the digital image correlation (DIC) method has been well established and widely used for deformation measurements in experimental mechanics. This methodology, both 2D and 3D, provides qualitative and quantitative information regarding the specimen’s non-uniform deformation response. Its full-field capabilities and non-contacting approach are especially advantageous when applied to heterogeneous material systems such as fiber-reinforced composites and integrated chip (IC) packages. To increase understanding of damage evolution in advanced composite material systems, a series of large deflection bending-compression experiments and model predictions have been performed for a woven glass-epoxy composite material system. Stereo digital image …

Effect Of Prostaglandin E2 On Mechanical Stresses Applied By Mc3t3-E1 Osteoblast-Like Cells On A Soft Hydrogel Substrate, Abhijit Deb Roy

Master's Theses

Osteoblasts are sensitive to mechanical stimuli and release Prostaglandin E2 (PGE2) when exposed to a fluid shear stress. The exact mechanism by which these cells sense mechanical stress is not well established. A study of the stresses applied by the osteoblasts, under the influence of PGE2, on a hydrogel provided information regarding intercellular-communication via changes in the substrate surface pattern.

A digital image correlation program was developed using the Levenberg-Marquardt optimization algorithm to analyze images and compare the deformations between pairs of images. Comparisons of images before and after the addition of PE2 to the media showed differences in the …