Engineering Commons^™

Coupled Flexural‐Electrical Evaluation Of Additively Manufactured Multifunctional Composites At Ambient Temperature, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multifunctional composites offer a higher strength to weight ratio, electrical properties, etc., thereby providing possible solutions for replacing the physical electrical wirings in aircraft. The lack of research on the coupled multifunctional characterization of 3D printed composites flexural-electrical properties is the main reason for its unsuitability in aerospace applications. The proposed method evaluates multifunctional flexural‐electrical properties of 3D printed multifunctional carbon fiber composites. Traditional methods for conducting structural and electrical analyses for aircraft certification do not accommodate new technologies that are not yet proven. Such technologies are additive manufacturing (AM) techniques, multifunctional composite structures, and the certification requirements for 3D …

A Wirelessly Controlled Scalable 3d-Printed Microsystem For Drug Delivery, Farzad Forouzandeh, Nuzhet N. Ahamed, Xiaoxia Zhu, Parveen Bazard, Krittika Goyal, Joseph P. Walton, Robert D. Frisina, David A. Borkholder

Chemical and Biochemical Engineering Faculty Research & Creative Works

Here we present a 3D-printed, wirelessly controlled microsystem for drug delivery, comprising a refillable micro reservoir and a phase-change peristaltic micropump. The micropump structure was inkjet-printed on the back of a printed circuit board around a catheter microtubing. The enclosure of the microsystem was fabricated using stereolithography 3D printing, with an embedded micro reservoir structure and integrated micropump. In one configuration, the microsystem was optimized for murine inner ear drug delivery with an overall size of 19 x 13 x 3 mm3. Benchtop results confirmed the performance of the device for reliable drug delivery. The suitability of the device for …

Effects Of Process Parameters And Meso-Structures On Dissipative Properties Of Additively Manufactured Structures, Peter Berube

Honors College

With approximately 5.9 million vehicular collisions in the United States per year, the ability of a vehicle to absorb energy during a collision is critical to reducing the likelihood and severity of injuries. A primary means to absorb energy during a collision is a crush tube, which is a predominantly-prismatic-shaped, metallic structure located at the front or rear of a vehicle intended to absorb energy by progressively buckling in addition to dissipating energy, crush tubes must be light weight to reduce vehicular green-house gas emissions, resilient to fatigue, resilient to environmental exposure, and economically feasible to manufacture. Historically, these competing …

Open Source 3d-Printable Planetary Roller Screw For Food Processing Applications, Marcello C. Guadagno, Jacob M. Loss, Joshua M. Pearce

Michigan Tech Publications

Historically, open source agriculture (OSA) was based on grassroots technology generally manufactured by hand tools or with manual machining. The rise of distributed digital manufacturing provides an opportunity for much more rapid lateral scaling of open source appropriate technologies for agriculture. However, the most mature distributed manufacturing area is plastic, which has limited use for many OSA applications. To overcome this limitation with design, this study reports on of a completely 3D-printable planetary roller screw linear actuator. The device is designed as a parametric script-based computer aided design (CAD) package to allow for the easy adaption for a number of …

3d Printing Of Human Microbiome Constituents To Understand Spatial Relationships And Shape Parameters In Bacteriology, Jacques Izard, Teklu Kuru Gerbaba, Shara R. P. Yumul

Department of Food Science and Technology: Faculty Publications

Effective laboratory and classroom demonstration of microbiome size and shape, diversity, and ecological relationships is hampered by a lack of high-resolution, easy-to-use, readily accessible physical or digital models for use in teaching. Three-dimensional (3D) representations are, overall, more effective in communicating visuospatial information, allowing for a better understanding of concepts not directly observable with the unaided eye. Published morphology descriptions and microscopy images were used as the basis for designing 3D digital models, scaled at 20,000×, using computer-aided design software (CAD) and generating printed models of bacteria on mass-market 3D printers. Sixteen models are presented, including rod-shaped, spiral, flask-like, vibroid, …

Impact Of Grain Orientation And Phase On Volta Potential Differences In An Additively Manufactured Titanium Alloy, Jake T. Benzing, Olivia O. Maryon, Nik Hrabe, Paul H. Davis, Michael F. Hurley, Frank W. Delrio

Materials Science and Engineering Faculty Publications and Presentations

This work introduces a method for co-localized multi-modal imaging of sub-μm features in an additively manufactured (AM) titanium alloy. Ti-6Al-4V parts manufactured by electron beam melting powder bed fusion were subjected to hot isostatic pressing to seal internal porosity and machined to remove contour–hatch interfaces. Electron microscopy and atomic force microscopy-based techniques (electron backscatter diffraction and scanning Kelvin probe force microscopy) were used to measure and categorize the effects of crystallographic texture, misorientation, and phase content on the relative differences in the Volta potential of α-Ti and β-Ti phases. Given the tunability of additive manufacturing processes, …

Advances In Metal Additive Manufacturing: A Review Of Common Processes, Industrial Applications, And Current Challenges, Ana Vafadar, Ferdinando Guzzomi, Alexander Rassau, Kevin Hayward

Research outputs 2014 to 2021

© 2021 by the authors. Licensee MDPI, Basel, Switzerland. In recent years, Additive Manufacturing (AM), also called 3D printing, has been expanding into several industrial sectors due to the technology providing opportunities in terms of improved functionality, productivity, and competitiveness. While metal AM technologies have almost unlimited potential, and the range of applications has increased in recent years, industries have faced challenges in the adoption of these technologies and coping with a turbulent market. Despite the extensive work that has been completed on the properties of metal AM materials, there is still a need of a robust understanding of processes, …

Laser Powder Bed Fusion Of Nitihf High-Temperature Shape Memory Alloy: Effect Of Process Parameters On The Thermomechanical Behavior, Mohammadreza Nematollahi, Guher P. Toker, Keyvan Safaei, Alejandro Hinojos, S. Ehsan Saghaian, Othmane Benafan, Michael J. Mills, Haluk E. Karaca, Mohammad Elahinia

Mechanical Engineering Faculty Publications

Laser powder bed fusion has been widely investigated for shape memory alloys, primarily NiTi alloys, with the goal of tailoring microstructures and producing complex geometries. However, processing high temperature shape memory alloys (HTSMAs) remains unknown. In our previous study, we showed that it is possible to manufacture NiTiHf HTSMA, as one of the most viable alloys in the aerospace industry, using SLM and investigated the effect of parameters on defect formation. The current study elucidates the effect of process parameters (PPs) on the functionality of this alloy. Shape memory properties and the microstructure of additively manufactured Ni-rich NiTiHf alloys were …

Towards Distributed Recycling With Additive Manufacturing Of Pet Flake Feedstocks, Helen A. Little, Nagendra Gautam Tanikella, Matthew J. Reich, Matthew J. Fiedler, Samantha L. Snabes, Joshua M. Pearce

Michigan Tech Publications

This study explores the potential to reach a circular economy for post-consumer Recycled Polyethylene Terephthalate (rPET) packaging and bottles by using it as a Distributed Recycling for Additive Manufacturing (DRAM) feedstock. Specifically, for the first time, rPET water bottle flake is processed using only an open source toolchain with Fused Particle Fabrication (FPF) or Fused Granular Fabrication (FGF) processing rather than first converting it to filament. In this study, first the impact of granulation, sifting, and heating (and their sequential combination) is quantified on the shape and size distribution of the rPET flakes. Then 3D printing tests were performed on …

Additively Manufactured Parametric Universal Clip-System: An Open Source Approach For Aiding Personal Exposure Easurement In The Breathing Zone, Kirsi Kukko, Jan Sher Akmal, Anneli Kangas, Mika Salmi, Roy Björkstrand, Anna-Kaisa Viitanen, Jouni Partanen, Joshua M. Pearce

Michigan Tech Publications

Design for additive manufacturing is adopted to help solve problems inherent to attaching active personal sampler systems to workers for monitoring their breathing zone. A novel and parametric 3D printable clip system was designed with an open source Computer-aided design (CAD) system and was additively manufactured. The concept was first tested with a simple clip design, and when it was found to be functional, the ability of the innovative and open source design to be extended to other applications was demonstrated by designing another tooling system. The clip system was tested for mechanical stress test to establish a minimum lifetime …

Engineering And Technology For The Better Good Of Society, Pit-Oer, Huixin Wu, Raymond Lam, Dimitrios Stroumbakis

Open Educational Resources

Understanding the importance of New America's commitment to strengthening the outcomes of non-profits and the public sector. We at QCC's Engineering Technology (ET) Department are dedicated to contributing to the nationwide efforts underway by Universities to establish Public-Interest-in-Technology curriculums. Technology impacts our every day lives like never before and it is time to augment the technologists' and engineers' education with curriculum components to enhance their ability to serve the good of society by:

• Teaching students to leverage 3D printing, Open Source Coding, Project Management and Engineering Ethics for the good of society.
• Exposing ET students to put into practice the …

Plastic Recycling In Additive Manufacturing: A Systematic Literature Review And Opportunities For The Circular Economy, Fabio A. Cruz Sanchez, Hakim Boudaoud, Mauricio Camargo, Joshua M. Pearce

Michigan Tech Publications

The rapid technical evolution of additive manufacturing (AM) enables a new path to a circular economy using distributed recycling and production. This concept of Distributed Recycling via Additive Manufacturing (DRAM) is related to the use of recycled materials by means of mechanical recycling process in the 3D printing process chain. This paper aims to examine the current advances on thermoplastic recycling processes via additive manufacturing technologies. After proposing a closed recycling global chain for DRAM, a systematic literature review including 92 papers from 2009 to 2019 was performed using the scopus, web of science and springer databases. This work examines …

Experimental Study On Plugging Behavior Of Degradable Fibers And Particulates Within Acid-Etched Fracture, Lufeng Zhang, Fujian Zhou, Wei Feng, Maysam Pournik, Zhun Li, Xiuhui Li

Mechanical Engineering Faculty Publications and Presentations

As proven from field practices in North America and Northwest China, temporary plugging and diverting acid fracturing is an indispensable technology to enhance stimulation effect and hydrocarbon production of complex carbonate reservoirs. It's well-known that the key to the success of this technology lies in creating a temporary plugging within the previously created fractures. Consequently, many scholars have conducted laboratory experiments to investigate the plugging behavior of fibers and particulates. However, the current devices nearly have certain limitations in simulating temporary plugging experiments. Aiming at this problem, this paper introduced the fracture temporary plugging evaluation system with large fracture size, …

Open Source Waste Plastic Granulator, Arvind Ravindran, Sean Scsavnicki, Walker Nelson, Peter Gorecki, Jacob Franz, Shane Oberloier, Theresa K. Meyer, Andrew Barnard, Joshua M. Pearce

Michigan Tech Publications

In order to accelerate deployment of distributed recycling by providing low-cost feed stocks of granulated post-consumer waste plastic, this study analyzes an open source waste plastic granulator system. It is designed, built, and tested for its ability to convert post-consumer waste, 3D printed products and waste into polymer feedstock for recyclebots of fused particle/granule printers. The technical specifications of the device are quantified in terms of power consumption (380 to 404 W for PET and PLA, respectively) and particle size distribution. The open source device can be fabricated for less than $2000 USD in materials. The experimentally measured power use …

Vibration Alert Bracelet For Notification Of The Visually And Hearing Impaired, Kelsey Conley, Alex Foyer, Patrick Hara, Tom Janik, Jason Reichard, Jon D'Souza, Chandana Tamma, Cristinel Ababei

Electrical and Computer Engineering Faculty Research and Publications

This paper presents the prototype of an electronic vibration bracelet designed to help the visually and hearing impaired to receive and send emergency alerts. The bracelet has two basic functions. The first function is to receive a wireless signal and respond with a vibration to alert the user. The second function is implemented by pushing one button of the bracelet to send an emergency signal. We report testing on a prototype system formed by a mobile application and two bracelets. The bracelets and the application form a complete system intended to be used in retirement apartment communities. However, the system …

Application Of Micro-Scale 3d Printing In Pharmaceutics, Andrew Kjar, Yu Huang

Biological Engineering Faculty Publications

3D printing, as one of the most rapidly-evolving fabrication technologies, has released a cascade of innovation in the last two decades. In the pharmaceutical field, the integration of 3D printing technology has offered unique advantages, especially at the micro-scale. When printed at a micro-scale, materials and devices can provide nuanced solutions to controlled release, minimally invasive delivery, high-precision targeting, biomimetic models for drug discovery and development, and future opportunities for personalized medicine. This review aims to cover the recent advances in this area. First, the 3D printing techniques are introduced with respect to the technical parameters and features that are …

Improving 3d Printed Prosthetics With Sensors And Motors, Rachel Zarin

Honors Projects

A 3D printed hand and arm prosthetic was created from the idea of adding bionic elements while keeping the cost low. It was designed based on existing models, desired functions, and materials available. A tilt sensor keeps the hand level, two motors move the wrist in two different directions, a limit switch signals the fingers to open and close, and another motor helps open and close the fingers. All sensors and motors were built on a circuit board, programmed using an Arduino, and powered by a battery. Other supporting materials include metal brackets, screws, guitar strings, elastic bands, small clamps, …

Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce

Michigan Tech Publications

Past work has shown that particle material extrusion (fused particle fabrication (FPF)/fused granular fabrication (FGF)) has the potential for increasing the use of recycled polymers in 3D printing. This study extends this potential to high-performance (high-mechanical-strength and heat-resistant) polymers using polycarbonate (PC). Recycled PC regrind of approximately 25 mm² was 3D printed with an open-source Gigabot X and analyzed. A temperature and nozzle velocity matrix was used to find useful printing parameters, and a print test was used to maximize the output for a two-temperature stage extruder for PC. ASTM type 4 tensile test geometries as well as ASTM-approved …

3d Printed Smart Mobile, Bingfang Chen

Publications and Research

The goal of this research project is to design and build a prototype of a smart mobile robot to participate and compete in IEEE Micro-mouse and similar competitions. The robot has to find its way out of a maze as quickly as possible, by exploring and learning the paths in the maze. 3D printing technology will be used to build a lightweight robot frame so that it can move at a fast speed.

Engineering Of Bio-Mimetic Substratum Topographies For Enhanced Early Colonization Of Filamentous Algae, Ali Khoshkhoo, Andres L. Carrano, David M. Blersch

Systems Science and Industrial Engineering Faculty Scholarship

No abstract provided.

Mechanical Characterizations Of 3d-Printed Plla/Steel Particle Composites, Hozhabr Mozafari, Pengfei Dong, Haitham Hadidi, Michael P. Sealy, Linxia Gu

Department of Mechanical and Materials Engineering: Faculty Publications

The objective of this study is to characterize the micromechanical properties of poly-L-lactic acid (PLLA) composites reinforced by grade 420 stainless steel (SS) particles with a specific focus on the interphase properties. The specimens were manufactured using 3D printing techniques due to its many benefits, including high accuracy, cost effectiveness and customized geometry. The adopted fused filament fabrication resulted in a thin interphase layer with an average thickness of 3 μm. The mechanical properties of each phase, as well as the interphase, were characterized by nanoindentation tests. The effect of matrix degradation, i.e., imperfect bonding, on the elastic modulus of …

3d Printing Of Hybrid Mos2-Graphene Aerogels As Highly Porous Electrode Materials For Sodium Ion Battery Anodes, Emery Brown, Pengli Yan, Halil Tekik, Ayyappan Elangovan, Jian Wang, Dong Lin, Jun Li

Department of Mechanical and Materials Engineering: Faculty Publications

This study reports a 3D freeze-printing method that integrates inkjet printing and freeze casting to control both the microstructure and macroporosity via formation of ice microcrystals during printing. A viscous aqueous ink consisting of a molecular MoS₂ precursor (ammonium thiomolybdate) mixed with graphene oxide (GO) nanosheets is used in the printing process. Post-treatments by freeze-drying and reductive thermal annealing convert the printed intermediate mixture into a hybrid structure consisting of MoS₂ nanoparticles anchored on the surface of 2D rGO nanosheets in a macroporous framework, which is fully characterized with FESEM, TEM, XRD, Raman spectroscopy and TGA. The resulting …

Impact Of Extended Sintering Times On Mechanical Properties In Pa-12 Parts Produced By Powderbed Fusion Processes, Garrett Craft, Justin Nussbaum, Nathan B. Crane, J. P. Harmon

Faculty Publications

Additive Manufacturing provides many advantages in reduced lead times and increased geometric freedom compared to traditional manufacturing methods, but material properties are often reduced. This paper considers powder bed fusion of polyamide 12 (PA12, Nylon 12) produced by three different processes: laser sintering (LS), multijet fusion (MJF)/high speed sintering (HSS), and large area projection sintering (LAPS). While all utilize similar PA12 materials, they are found to differ significantly in mechanical properties especially in elongation to break. The slower heating methods (MJF/HSS and LAPS) produce large elongation at break with the LAPS process showing 10x elongation and MJF/HSS exhibiting 2.5x the …

Three-Dimensional (3d) Printed Microneedles For Microencapsulated Cell Extrusion, Chantell Farias, Roman Lyman, Cecilia Hemingway, Huong Chau, Anne Mahacek, Evangelia Bouzos, Maryam Mobed-Miremadi

Bioengineering

Cell-hydrogel based therapies offer great promise for wound healing. The specific aim of this study was to assess the viability of human hepatocellular carcinoma (HepG2) cells immobilized in atomized alginate capsules (3.5% (w/v) alginate, d = 225 µm ± 24.5 µm) post-extrusion through a three-dimensional (3D) printed methacrylate-based custom hollow microneedle assembly (circular array of 13 conical frusta) fabricated using stereolithography. With a jetting reliability of 80%, the solvent-sterilized device with a root mean square roughness of 158 nm at the extrusion nozzle tip (d = 325 μm) was operated at a flowrate of 12 mL/min. There was no significant …

Three Professions Come Together For An Interdisciplinary Approach To 3d Printing: Occupational Therapy, Biomedical Engineering, And Medical Librarianship, Joan Wagner, Laurel Scheinfeld, Blanche Leeman, Keith Pardini, Jamie Saragossi, Katie Flood

Library Faculty Publications

Background: Although many libraries have offered 3D printing as a service or available technology, there is a lack of information on course-integrated programs for 3D printing in which the library played a primary role. Therefore, librarians at the Touro College School of Health Sciences began exploring 3D printing for inclusion in the occupational and physical therapy curriculum. Case Presentation: The goal of this project was to educate occupational and physical therapy students and faculty about the potential applications of 3D printing in health care and provide hands-on experience, while increasing collaboration between librarians and faculty. Students’ tasks included designing and …

Bones Reborn: 3d Printing Offers Amazing Options For Traumatic Bone Loss, Clem Boyd

Staff Publications

No abstract provided.

Evaluation Of Processing Variables In Polymer Projection Sintering, Justin Nussbaum, Nathan B. Crane

Faculty Publications

Purpose – Projection sintering, a system for selectively sintering large areas of polymer powder simultaneously with a high power projector is introduced. The paper evaluates the suitability of laser sintering process parameters for projection sintering as it uses substantially lower intensities, longer exposure times, and larger areas than conventional laser sintering (LS).

Design/methodology/approach – The tradeoffs in sintering outcomes are evaluated by creating single layer components with varied exposure times and optical intensities. Some of these components were cross-sectioned and evaluated for degree of densification while the single layer thickness and the maximum tensile force was measured for the rest. …

Peridynamic Modeling Of Dynamic Fracture In Bio-Inspired Structures For High Velocity Impacts, Sneha Akula

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Bio-inspired damage resistant models have distinct patterns like brick-mortar, Voronoi, helicoidal etc., which show exceptional damage mitigation against high-velocity impacts. These unique patterns increase damage resistance (in some cases up to 3000 times more than the constituent materials) by effectively dispersing the stress waves produced by the impact. Ability to mimic these structures on a larger scale can be ground-breaking and could be used in numerous applications. Advancements in 3D printing have now made possible fabrication of these patterns with ease and at a low cost. Research on dynamic fracture in bio-inspired structures is very limited but it is …

Understanding The Thermal Properties Of Precursor-Ionomers To Optimize Fabrication Processes For Ionic Polymer-Metal Composites (Ipmcs), Sarah Trabia, Kisuk Choi, Zakai Olsen, Taeseon Hwang, Jae-Do Nam, Kwang J. Kim

Mechanical Engineering Faculty Research

Ionic polymer-metal composites (IPMCs) are one of many smart materials and have ionomer bases with a noble metal plated on the surface. The ionomer is usually Nafion, but recently Aquivion has been shown to be a promising alternative. Ionomers are available in the form of precursor pellets. This is an un-activated form that is able to melt, unlike the activated form. However, there is little study on the thermal characteristics of these precursor ionomers. This lack of knowledge causes issues when trying to fabricate ionomer shapes using methods such as extrusion, hot-pressing, and more recently, injection molding and 3D printing. …

Modeling Residual Stress Development In Hybrid Processing By Additive Manufacturing And Laser Shock Peening, Guru Charan Reddy Madireddy

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

The term “hybrid” has been widely applied to many areas of manufacturing. Naturally, that term has found a home in additive manufacturing as well. Hybrid additive manufacturing or hybrid-AM has been used to describe multi-material printing, combined machines (e.g., deposition printing and milling machine center), and combined processes (e.g., printing and interlayer laser re-melting). The capabilities afforded by hybrid-AM are rewriting the design rules for materials and adding a new dimension in the design for additive manufacturing paradigm. This work focuses on hybrid-AM processes, which are defined as the use of additive manufacturing (AM) with one …