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Full-Text Articles in Engineering
Understanding Melt Pool Characteristics In Laser Powder Bed Fusion: An Overview Of Single- And Multi-Track Melt Pools For Process Optimization, Jincheng Wang, Rui Zhu, Yujing Liu, Laichang Zhang
Understanding Melt Pool Characteristics In Laser Powder Bed Fusion: An Overview Of Single- And Multi-Track Melt Pools For Process Optimization, Jincheng Wang, Rui Zhu, Yujing Liu, Laichang Zhang
Research outputs 2022 to 2026
Laser powder bed fusion (LPBF) has made significant progress in producing solid and porous metal parts with complex shapes and geometries. However, LPBF produced parts often have defects (e.g., porosity, residual stress, and incomplete melting) that hinder its large-scale industrial commercialization. The LPBF process involves complex heat transfer and fluid flow, and the melt pool is a critical component of the process. The melt pool stability is a critical factor in determining the microstructure, mechanical properties, and corrosion resistance of LPBF produced metal parts. Furthermore, optimizing process parameters for new materials and designed structures is challenging due to the complexity …
A Review Of The Mechanical Properties Of 17-4ph Stainless Steel Produced By Bound Powder Extrusion, Jaidyn Jones, Ana Vafadar, Reza Hashemi
A Review Of The Mechanical Properties Of 17-4ph Stainless Steel Produced By Bound Powder Extrusion, Jaidyn Jones, Ana Vafadar, Reza Hashemi
Research outputs 2022 to 2026
17-4PH Stainless Steel is a mechanically high-performing alloy that is widely used across chemical and mechanical processing industries. The alloy is conventionally fabricated by cast methods, but emerging additive manufacturing techniques are presently offering an economic, efficient, and environmentally friendly alternative. Bound Powder Extrusion (BPE) is a relatively new additive manufacturing technique that is used to fabricate three-dimensional, free-form components. Investigation into the mechanical properties and behavior of 17-4PH stainless steel fabricated by BPE is vital to understanding whether this technique proposes a competitive substitute to the cast alloy within industry. Published literature has investigated the as-fabricated mechanical properties, microstructure, …
Effect Of 3d Printing Parameters On The Fatigue Properties Of Parts Manufactured By Fused Filament Fabrication: A Review, Hamed Bakhtiari, Muhammad Aamir, Majid Tolouei-Rad
Effect Of 3d Printing Parameters On The Fatigue Properties Of Parts Manufactured By Fused Filament Fabrication: A Review, Hamed Bakhtiari, Muhammad Aamir, Majid Tolouei-Rad
Research outputs 2022 to 2026
The advancement in 3D printing techniques has raised the hope to use additively manufactured parts as final products in various industries. However, due to the layer-by-layer nature of AM parts, they are highly susceptible to failure when they are subjected to fatigue loading. This review provides a detailed account of the influence of 3D printing parameters on the fatigue properties of parts manufactured by fused filament fabrication (FFF). Existing standards for fatigue testing of polymers and their limitation for 3D-printed parts are discussed. In addition, the cyclic behaviour of polymers is reviewed, and the impact of 3D printing parameters on …
Influence Of Three-Dimensional Printing Parameters On Compressive Properties And Surface Smoothness Of Polylactic Acid Specimens, Hamed Bakhtiari, Mostafa Nikzad, Majid Tolouei-Rad
Influence Of Three-Dimensional Printing Parameters On Compressive Properties And Surface Smoothness Of Polylactic Acid Specimens, Hamed Bakhtiari, Mostafa Nikzad, Majid Tolouei-Rad
Research outputs 2022 to 2026
While the mechanical performance of fused filament fabrication (FFF) parts has been extensively studied in terms of the tensile and bending strength, limited research accounts for their compressive performance. This study investigates the effect of four process parameters (layer height, extrusion width, nozzle temperature, and printing speed) on the compressive properties and surface smoothness of FFF parts made of Polylactic Acid (PLA). The orthogonal Taguchi method was employed for designing the experiments. The surface roughness and compressive properties of the specimens were then measured and optimized using the analysis of variance (ANOVA). A microscopic analysis was also performed to identify …
Corrosion Behavior And Characteristics Of Passive Films Of Laser Powder Bed Fusion Produced Ti-6al-4v In Dynamic Hank’S Solution, Liang-Yu Chen, Hong-Yue Zhang, Chuanbo Zheng, Hong-Yu Yang, Peng Qin, Cuihua Zhao, Sheng Lu, Shun-Xing Liang, Linjiang Chai, Lai-Chang Zhang
Corrosion Behavior And Characteristics Of Passive Films Of Laser Powder Bed Fusion Produced Ti-6al-4v In Dynamic Hank’S Solution, Liang-Yu Chen, Hong-Yue Zhang, Chuanbo Zheng, Hong-Yu Yang, Peng Qin, Cuihua Zhao, Sheng Lu, Shun-Xing Liang, Linjiang Chai, Lai-Chang Zhang
Research outputs 2014 to 2021
The corrosion behavior of laser powder bed fusion produced (L-PBF-produced) titanium alloys involving flowing body fluid is still unclear. Therefore, this work investigates in vitro corrosion behavior and the characteristics of passive films formed on L-PBF-produced Ti–6Al–4V in both static and dynamic Hank’s solutions. Electrochemical measurements, immersion tests, X-ray photoelectron spectroscopy and scanning electron microscopy were conducted. In comparison to the L-PBF-produced Ti–6Al–4V in static Hank’s solution, the samples showed lower charge transfer resistance and higher passivation current density (anodic current density as well) in dynamic Hank’s solution. Meanwhile, a more apparent deposition of apatite and hydroxyapatite is found on …
Experimental Investigation And Comparison Of The Thermal Performance Of Additively And Conventionally Manufactured Heat Exchangers, Ana Vafadar, Ferdinando Guzzomi, Kevin Hayward
Experimental Investigation And Comparison Of The Thermal Performance Of Additively And Conventionally Manufactured Heat Exchangers, Ana Vafadar, Ferdinando Guzzomi, Kevin Hayward
Research outputs 2014 to 2021
Air heat exchangers (HXs) are applicable in many industrial sectors because they offer a simple, reliable, and cost-effective cooling system. Additive manufacturing (AM) systems have sig-nificant potential in the construction of high-efficiency, lightweight HXs; however, HXs still mainly rely on conventional manufacturing (CM) systems such as milling, and brazing. This is due to the fact that little is known regarding the effects of AM on the performance of AM fabricated HXs. In this research, three air HXs comprising of a single fin fabricated from stainless steel 316 L using AM and CM methods—i.e., the HXs were fabricated by both direct …
Experimental Investigation Of Pressure Drop Performance Of Smooth And Dimpled Single Plate-Fin Heat Exchangers, Kanishk Rauthan, Ferdinando G. Guzzomi, Ana Vafadar, Kevin Hayward, Aakash Hurry
Experimental Investigation Of Pressure Drop Performance Of Smooth And Dimpled Single Plate-Fin Heat Exchangers, Kanishk Rauthan, Ferdinando G. Guzzomi, Ana Vafadar, Kevin Hayward, Aakash Hurry
Research outputs 2014 to 2021
Passive heat exchangers (HXs) form an inseparable part of the manufacturing industry as they provide high-efficiency cooling at minimal overhead costs. Along with the aspects of high thermal cooling, it is essential to monitor pressure loss while using plate-fin HXs because pressure loss can introduce additional power costs to a system. In this paper, an experimental study was conducted to look at the effects of dimples on the pressure drop characteristics of single plate-fin heat exchangers. To enable this, different configurations of National Advisory Committee for Aeronautics (NACA) fins with smooth surfaces and 2 mm-diameter dimples, 4 mm-diameter dimples and …
Review On Machining Of Additively Manufactured Nickel And Titanium Alloys, Navneet Khanna, Kishan Zadafiya, Tej Patel, Yusuf Kaynak, Rizwan Abdul, Rahman Rashid, Ana Vafadar
Review On Machining Of Additively Manufactured Nickel And Titanium Alloys, Navneet Khanna, Kishan Zadafiya, Tej Patel, Yusuf Kaynak, Rizwan Abdul, Rahman Rashid, Ana Vafadar
Research outputs 2014 to 2021
The machining of nickel and titanium-based superalloy components is very expensive and involves unusually high lead times compared with other engineering metals such as steels and aluminum. This has led to the development of most suitable additive manufacturing (AM) processes to fabricate these difficult-to-machine metals into near-net shape parts, thereby reducing the lead time and material waste, and significantly increasing productivity. Nonetheless, finish machining is still required on the AMed metal components to meet the dimensional and surface requirements of the application. Several research studies have investigated the machinability of AMed nickel and titanium alloy workpieces and have compared the …
Recent Development In Beta Titanium Alloys For Biomedical Applications, Liang Yu Chen, Yu Wei Cui, Lai-Chang Zhang
Recent Development In Beta Titanium Alloys For Biomedical Applications, Liang Yu Chen, Yu Wei Cui, Lai-Chang Zhang
Research outputs 2014 to 2021
© 2020 by the authors. Licensee MDPI, Basel, Switzerland. β-type titanium (Ti) alloys have attracted a lot of attention as novel biomedical materials in the past decades due to their low elastic moduli and good biocompatibility. This article provides a broad and extensive review of β-type Ti alloys in terms of alloy design, preparation methods, mechanical properties, corrosion behavior, and biocompatibility. After briefly introducing the development of Ti and Ti alloys for biomedical applications, this article reviews the design of β-type Ti alloys from the perspective of the molybdenum equivalency (Moeq) method and DV-Xα molecular orbital method. Based on these …