Engineering Commons^™

Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents the methodology, development, and results of an end-to-end regolith-to-metal concept for producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method. Using electrolytic reduction, aluminum oxide (i.e., alumina) can be reduced into aluminum and oxygen via electrolysis in a molten salt bath. A steady supply of hydrogen chloride could allow this in-situ resource utilization (ISRU) method to supply several necessary materials consumed in the electrolytic reduction step of the process to produce bulk aluminum metal, oxygen, water, and silica from anorthite abundant in lunar highland regions. In this …

Carbonated High-Al Steel Slag As Supplementary Cementitious Material: Synergy Of Carbonation At Elevated Temperature And Addition Of Gypsum, Nannan Zhang, Gao Deng, Wenyu Liao, Chuanlin Hu, Lingyu Chi, Hongyan Ma

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

High-Al steel slags, such as ladle metallurgy furnace (LMF) slag, substantially retard the early hydration of cement when incorporated into cement pastes, primarily due to the high mayenite content. In this study, carbonation of slag at elevated temperatures of 60°C and 80°C, combined with gypsum addition, was proposed to synergistically mitigate the retardation effect and enhance the early-age strength of cement pastes. The physical and chemical properties of slags carbonated at various temperatures were analyzed to elucidate their impact on cement performance as a supplementary cementitious material. The results indicate that higher temperatures enhance carbonation reactivity, accelerating the carbonation of …

Magnesium Sulfate Attack Of Alite Paste And Mitigation By Surface Carbonation: Monitoring And Comparison Using Novel Portable Fiber-Optic Raman Probe, Bohong Zhang, Gao Deng, Hongyan Ma, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

Sulfate attack on cement matrix is still a "confused world" especially when magnesium sulfate (MgSO₄) is the sulfate source. Accurate assessment of sulfate attack is essential for evaluating the structural integrity and durability of concrete in relevant environments. This study presents a portable fiber-optic Raman probe approach with 125 μm spatial resolution, designed for depth-resolved sulfate ingress monitoring in tricalcium silicate (C₃S, Alite) pastes. The probe is also used to evaluate the effectiveness of surface carbonation in mitigating sulfate attack. The results demonstrate a strong correlation between sulfate penetration depth and Raman spectral intensity ratios of sulfate-related vibrational …

Microstructure Densification In Cement Pastes Enabled By Novel Graphene Types, Sahil Surehali, Taihao Han, Ranjith Divigalpitiya, Aditya Kumar, Narayanan Neithalath

Materials Science and Engineering Faculty Research & Creative Works

The primary barriers hindering graphene's widespread adoption as a performance-enhancing additive in cement-based systems have traditionally been its prohibitive cost and the sustainability concerns associated with conventional manufacturing processes. However, these impediments have recently been mitigated by advancements in detonation synthesis techniques, enabling scalable, cost-effective, and environmentally favorable production of novel graphene types—specifically fractal graphene (FG) and reactive graphene (RG). This paper explores the influence of ultra-low dosages of FG and RG (≤ 0.04 % by mass of cement, which results in ∼20 % increase in compressive strengths) on the pore-structure features of cement pastes. Compared to the control paste, …

Pendant Micro-Droplet Evaporation Fabricates Fiber-Optic Mof Gas Sensor In Seconds, Abhishek Prakash Hungund, Bohong Zhang, Narasimman Subramaniyam, Thomas Spudich, Ryan O'Malley, Farhan Mumtaz, Rex E. Gerald, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

The development of photonic-based gas sensors using metal–organic frameworks (MOFs) and other microporous solids is often a multistep, complex process, typically involving MOF synthesis, purification, and attachment of microcrystals to an optical fiber end face. This study introduces a one-step method that integrates MOF synthesis and sensor head fabrication directly onto the fiber end face, forming an extrinsic Fabry–Perot interferometer (EFPI) with a thin film of MOF microcrystals. The resulting film, only 3–10-μm-thick, enhances sensor response by enabling rapid gas detection within seconds. Utilizing a pendant micro-droplet evaporation technique, this method forms a microporous MOF layer in situ, allowing unreacted …

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Effect Of Clays On The Spontaneous Imbibition Behavior Of Surfactant Solutions In Shale Oil Reservoirs, Ning Xu, Yanling Wang, Baojun Bai, Chuanbao Zhang, Shizhang Cui, Yu Zhang, Di Li, Wenjing Shi, Wenhui Ding

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

Surfactant-enhanced spontaneous imbibition is a proven method of enhancing oil recovery from shale reservoirs. However, a significant knowledge gap concerning the impact of clay minerals on surfactant-enhanced imbibition in shale reservoirs remains. Therefore, this study first analyzed the mineral composition and pore structure of the shale reservoirs. Subsequently, three surfactants were selected for spontaneous imbibition experiments. The influence of various clay minerals on the surfactant imbibition was assessed by considering various properties of the imbibition system. The results showed that the shale pores primarily consisted of macropores (44.03%) and mesopores (43.94%). Surfactants enhance the imbibition recovery by altering the wettability …

An Improved Method To Calculate Stripping Inflection Point (Sip) And Its Application In Evaluating Moisture Susceptibility Of Asphalt Mixtures, Ping Jiang, Bo Lin, Yizhuang David Wang, Jenny Liu, Seyed Alireza Ghanoon

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Accurately assessing asphalt mixtures' moisture susceptibility is critical because moisture damage can significantly reduce pavement durability, leading to premature failure and structural integrity of the pavement. The stripping inflection point (SIP), a moisture susceptibility index derived from the Hamburg Wheel Track (HWT) test, has practical merits in evaluating moisture susceptibility. However, current methods for determining the SIP showed low accuracy and high variability due to poor regression quality. Hence, this study aims to propose an improved method for calculating the SIP by modifying existing approaches to better capture the characteristics of rutting curves. Typical asphalt mixtures were used to conduct …

Experimental And Theoretical Studies Of Novel Resilient Smart Shear Keys For Speedy Functional Recovery Of Highway Bridges After Extreme Events, Xinzhe Yuan, Jun Han, Jian Zhong, Haibin Zhang, Genda Chen

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Sacrificial shear keys in small-to-medium-span highway bridges mainly provide lateral support to the bridge superstructure under extreme events such as earthquake and/or tsunami. However, such support could lead to irreparable harm to important bridge elements like abutments and bent caps (base), delaying the functional recovery of bridges in the aftermath. In addition, existing designs of the shear key primarily emphasize resistant capacity but overlook resilience. This study introduces a new sliding, modular, adaptive, replaceable, and two-dimensional (SMART) shear key designed to enhance the resilience of I-girder highway bridges. The SMART shear key has three primary goals: 1) enabling the rapid …

Positive Effects Of Sulfates On Performance Of Cement Paste Incorporating Low-Grade, High-Aluminum Steel Slag, Nannan Zhang, Gao Deng, Wenyu Liao, Chuanlin Hu, Hongyan Ma

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Steel slag with high aluminum (Al) content significantly delays the early hydration of cement when used as a supplementary cementitious material (SCM). To address this challenge, this study investigates the effects of gypsum (Gy) and sodium sulfate (SS) additions on the performance of cement pastes with 30 % high-Al ladle metallurgy furnace (LMF) slag. The mechanical properties, hydration kinetics, phase evolution, as well as the early-age hydration mechanism were explored. The results indicate that C3S hydration is substantially inhibited under high-Al conditions, mainly attributed to the rapid dissolution and reaction of reactive aluminates (particularly mayenite) in the slag. Both Gy …

Risk Allocation Model For Price Escalations In Construction Projects: Integrating Bargaining Game Theory And Probabilistic Bayesian Modeling, Yasser Jezzini, Rayan H. Assaad, Islam H. El-Adaway

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Economic market uncertainties, like those witnessed during pandemics and supply chain-related challenges, introduce complexity in ascertaining precise price estimates for construction materials. Despite some studies on risk allocation in construction projects utilizing quantitative and qualitative approaches, these studies fail to explain the underlying process of risk allocation due to a lack of theoretical support, indicating a need for a more structured and theoretically grounded approach to understanding risk allocation, specifically under volatile market conditions. To bridge this knowledge gap, this study proposes a novel game-theoretical model integrating Bayesian statistics and bargaining game theory dynamics, offering a robust framework for optimal …

Development Of A Balanced Mix Design Approach For Stone Matrix Asphalt Mixtures, Bo Lin, Yizhuang David Wang, Jenny Liu

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Stone Matrix Asphalt (SMA) has been widely used as a durable, high-quality mixture for primary roads. With the growing interest in incorporating innovative materials into SMA designs, developing effective and reliable mix design methodologies has become essential to ensure durability, sustainability, and cost-effectiveness. While performance tests have gained national acceptance for asphalt mix design and balanced mix design (BMD) methods have been adopted in many states for hot mix asphalt (HMA), SMA has not been fully considered with the BMD implementation. This study aimed to develop a BMD approach for SMA, incorporating both SMA-specific volumetric parameters and performance requirements. To …

Amorphous Sio2-Stabilized High-Valent Iron-Oxo Complexes Derived From Fe- And Si-Rich Solid Wastes For Efficient Tetracycline Hydrochloride Degradation, Cuirong Yan, Hongyan Ma, Xiunan Cai, Zhongqiu Luo, Jinyu Shi, Wenhao Li, Xintao Zhou

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

High-valent iron-oxo complexes show promise as green oxidants for water remediation but suffer from critical limitations in stability and pH adaptability. Herein, we report a facile method to synthesize amorphous SiO₂-stabilized high-valent iron-oxo complexes via Na⁺ diffusion activation of iron/silicon-rich copper smelting slag. In the complex, the synergistic coexistence of two distinct silica‑oxygen tetrahedral configurations-basic Na₂SiO₃ and acidic SiO2 oxides establishes a self-regulating pH buffering system that stabilizes solution neutrality. This unique structural design ensures sustained oxidative activity of the complex, representing a significant advancement over conventional silica-supported catalysts due to its intrinsic acid-base …

Interfacial Shear Transfer Between Steel H-Piles And Concrete Encased In Cfrp, Mohanad M. Abdulazeez, Binod Shrestha, Mohamed A. Elgawady

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Numerous in-service steel H-piles, a common structural element in the bridge industry, suffer severe corrosion. One of the adopted solutions is to use concrete jackets to encase the corroded sections. Therefore, interfacial shear strength between the uncorroded section and the jacket is crucial. This paper presents an experimental investigation of the interfacial shear stresses of 18 full-scale H-piles encased in concrete jackets and subjected to push-out static testing. The concrete jackets are confined using different carbon fiber-reinforced polymer (CFRP) confinement ratios. Different cross-sectional areas and distributions of shear studs are investigated. The average and maximum bond stresses are evaluated and …

Price Adjustment Clauses: Enhanced Price Volatility Forecasting For Construction Materials, Ahmed Shiha, Mariam Elazhary, Islam H. El-Adaway

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Price adjustment clauses (PACs) are used by state departments of transportation (DOTs) to share the risk of material price fluctuations. Existing models that depict the price fluctuations of materials forecast a mean within a horizon while relying on the assumption of a constant volatility throughout that horizon. However, none of them examine whether the prices of construction material exhibit similar volatility following a sudden price surge or a price drop. The prospect of PACs and their associated trigger values is hindered in the absence of empirical assessments of their capacity to capture the volatilities in material prices. This paper fills …

Understanding The Relationship Between Structural Failure And Fatalities In Tornadoes: A Quantitative Investigation Of The 2021 Midwest Tornado Outbreak, Yi Zhao, Ruwen Qin, John W. Van De Lindt, Justin Sharpe, Grace Yan

Engineering Management and Systems Engineering Faculty Research & Creative Works

During 1950-2011, the number of fatalities caused by tornadoes in the U.S. significantly exceeded the fatalities caused by both hurricanes and earthquakes. To reduce tornado induced fatalities, it is essential to understand how structures/building failures correlate with fatalities and who are more vulnerable to tornadoes. Insights from this study are intended to help provide information to decision-makers on where to allocate limited resources for enhancing tornado resilience. By examining both the fatality data and structural damage data in the 2021 Midwest Tornado Outbreak, the objective of this study is to examine the occurrence of fatalities during tornadoes across various types …

In Situ High-Temperature Raman Spectroscopy For Online Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Jeffrey D. Smith, Farhan Mumtaz, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

Real-time monitoring of slag chemistry is critical for optimizing Electric Arc Furnace (EAF) steelmaking operations, where dynamic variations in slag composition directly influence slag foaming, refractory degradation, and thermal efficiency. Conventional techniques such as X-ray fluorescence (XRF), Fourier-transform infrared (FTIR), and scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy (SEM-EDS) are commonly used to analyze slag composition, but their offline nature and equipment constraints limit their applicability for online monitoring in harsh industrial environments. To address this challenge, we present an in situ, high-temperature analytical approach that integrates Raman spectroscopy with a custom-designed fiber-optic probe for real-time slag characterization at …

Identification Of Flow Regime In A Co-Current Upflow Packed Bed Reactor (U-Pbr) Using Gamma-Ray Densitometry (Grd), Youssef Yatimi, Ahmed Alalou, Muthanna H. Al-Dahhan

Chemical and Biochemical Engineering Faculty Research & Creative Works

Owing to their significant impact on the reaction rate, the comprehensive understanding of the hydrodynamics in any novel design of the Upflow Packed Bed Reactor (U-PBR) is essential for the optimization of its throughput. In this regard, the identification of the flow regime is of paramount importance. Therefore, in this work, we use the photon counts time-series data obtained using the non-invasive Gamma-ray densitometry (GRD) to identify, for the first time, the flow regimes and their transition velocities at two axial locations (Z/D=0.8,1.56) and five radial locations (r/R=0,±0.5,±0.9) within the packed catalysts' bed of U-PBR with a novel plenum design …

Synergetic Adsorptive Mechanisms, Reusability And Cost Evaluations Of Green Fabricated Hybrid Barium Cobalt Nanocomposites For Methylene Blue And Lead Removal From Wastewater, Titus Chinedu Egbosiuba, Chibuike Christogonus Njoku, Ijeoma Jacinta Ani, Godwin Ifeanyi Ogbuehi, Abdulkareem Omeiza Yusuf, Abiodun Azeez Saka, Ugochukwu Ewuzie, Ebuka Emmanuel Ezennajiego, Blessing Onyinye Okafor, Walter Chibuike Anene, Cecilia Chika Unegbu, Florence Acha, Monday Uchenna Okoronkwo

Chemical and Biochemical Engineering Faculty Research & Creative Works

Barium nanoparticles (BaNPs), cobalt nanoparticles (CoNPs), and hybrid barium-cobalt nanocomposites (BaCoNCs) were synthesized using an eco-friendly green technique with Anacardium occidentale leaf extract for sequestration of methylene blue (MB) dye and lead (Pb (II)) ions from industrial wastewater. The nanoparticles and nanocomposites were characterized using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), high-resolution scanning electron microscopy (HRSEM), and Brunauer-Emmett-Teller (BET) analysis to assess their functional groups, crystalline structure, morphology, and surface properties, confirming successful synthesis. Batch adsorption studies showed that optimal pollutant removal occurred at pH values of 8 for MB and 5 for Pb(II), with a contact time …

Systematic Hazard Analysis Of Flare System Nodes In Chemical Process Safety, Hayder A. Alhameedi, Athmar A. Alzubaidi, Joseph D. Smith, Doug Allen, Saud Aldawood, Paul Ani

Chemical and Biochemical Engineering Faculty Research & Creative Works

Multidimensional consequences may arise from an accident in the flare system of any chemical or petrochemical plant due to the improperly managed flare system, which can lead to the presence of the toxic and flammable gases. The Hazard and Operability Study (HAZOP) is a systematic method used to assess and identify risks that can occur during operation, ensuring risk reduction and the safety of using equipment or units. This study aims to apply the HAZOP technique to identify the hazards associated with the gas flaring process in an air-assisted flare. The air-assisted flare system was subdivided into four sections (nodes), …

Preliminary Investigation Of The Potential Health Risks Of Non-Formfitting Body Armor With A Focus On Female Warfighters, Melissa Sutter, Catherine E. Johnson

Mining Engineering Faculty Research & Creative Works

Introduction Body armor is an important piece of protective equipment for warfighters in battlefield environments. With more women now filling military roles, body armor designs may need to be further refined to accommodate the female anatomy instead of the male-based unisex designs. Unisex designs have been found to have negative effects on female warfighter performance, resulting in discomfort, breathing difficulty, and air gaps forming between the armor and torso. This study aimed to investigate increased injury risk because of air gaps from shock wave exposure on warfighters wearing nonform-fitting armor and the influence of material properties. Based on literature, lowered …

Data-Driven Shear Capacity Prediction Of Studs Embedded In Uhpc For Steel-Uhpc Composite Structures, Yanping Zhu, Woubishet Zewdu Taffese, Genda Chen

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

This study employs ensemble learning algorithms to accurately predict the shear capacity of studs embedded in ultrahigh performance concrete (UHPC), a critical aspect of structural engineering. Using a comprehensive data set featuring six UHPC slab features, seven stud features, and one shear pocket feature, 35 ensemble models are developed across five cases and seven algorithms (bagging, random forest, AdaBoost, gradient boosting, XGBoost, CatBoost, and LightGBM). The Shapley additive explanations (SHAP) analysis is conducted on the top-performing models to gain insights into their decision-making mechanisms. Results indicate that transforming UHPC slab geometry parameters into a volume, alongside different diameter ratios, proves …

Temporal Evolution Of Workforce Fatality-Linked Factors In The Transportation Construction Sector, Mariam Elazhary, Islam H. El-Adaway

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Despite advancements in safety measures, fatalities in the transportation sector remain disproportionately higher than in other industries. Transportation sector fatalities arise from a combination of demographic, environmental, and occupational factors that amplify the overall risk. While strides have been made in understanding the factors contributing to fatalities, there remains a critical gap in research focused on their temporal evolution. The goal of this study is to investigate the temporal evolution of fatality-linked association factors in the transportation construction sector. The methodology encompassed three stages. Stage 1 was preprocessing the data: the US Census of Fatal Occupational Injuries, covering 3,792 fatality …

Labor Productivity Losses Across Construction Trades: A Machine Learning Approach, Tamima Elbashbishy, Islam H. El-Adaway

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Labor productivity is a major concern in the construction industry. Existing research on construction labor productivity (CLP) within specific trades has produced inconsistent findings due to differences in the factors analyzed. This lack of consistency makes it difficult to identify the most critical drivers of productivity losses across trades. To address this gap, this study adopts a cross-trade analytical approach to systematically identify and evaluate the inefficiencies impacting labor productivity in multiple construction trades. Specifically, the study (1) identified common organizational and project-level inefficiencies that influence labor performance; (2) conducted an expert-based survey to measure the frequency and perceived impact …

Failure Analysis Of Prestressed Concrete Girder Bridges Under Over-Height Truck Impacts, Mohamed T. Elshazli, Mohamed Elgawady, Tao Xing, Ahmed Ibrahim

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Accidental collisions between over-height trucks and bridge superstructures are a common threat to existing bridge infrastructure. These incidents often stem from illegal over-height vehicles or truck operators' unawareness of clearance limits, posing serious safety risks and causing substantial structural damage. This study presents a comprehensive numerical investigation of the dynamic response of prestressed concrete girder bridges subjected to over-height truck impacts. Large-scale finite element models were developed in LS-DYNA, with validation conducted against experimental results. The parametric study explored impact speeds ranging from 16 to 113 km/h (10 to 70 mph), impactor masses between 2 and 6 tons, impact locations, …

Predicting Groundwater Withdrawals Using Machine Learning With Limited Metering Data: Assessment Of Training Data Requirements, Dawit Asfaw, Ryan G. Smith, Sayantan Majumdar, Katherine Grote, Bin Fang, B. B. Wilson, V. Lakshmi, J. J. Butler

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

The future of major aquifer systems supporting irrigated agriculture is threatened due to unsustainable groundwater pumping. Metering of pumping is key for implementing robust groundwater management, but metering is limited in most aquifers. Although machine learning methods have been used to estimate pumping over certain regions, these studies have not fully demonstrated the data quantity and input parameter requirements to accurately estimate regional groundwater pumping. This study determined the data quantity required and identified relevant features to develop Random Forests-based annual groundwater pumping estimates (2008–2020) over the Kansas High Plains aquifer. We predicted pumping at two spatial scales, i.e., point …

Enabling Carbon Dioxide Mineralization And Active Set Control In Portlandite-Based Cementitious Suspensions, Xiaodi Dai, Sharu Bhagavathi Kandy, Rui Xiao, Manas Sarkar, Shubham Wani, Thiyagarajan Ranganathan, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Torben Gädt, Samanvaya Srivastava, Gaurav Sant

Materials Science and Engineering Faculty Research & Creative Works

The real-time control of concrete's stiffening allows users to better control pumping and extrusion during 3D-printing processes. Here, a portlandite-based cementitious formulation (i.e., slurry or suspension) that features the potential for rapid CO₂ uptake is adapted for 3D-printing applications. In particular, we showcase a portlandite-fly ash binder system combined with a thermo responsive polymer, wherein precise control via thermal activation allows set control and rapid solidification. Through the thermally induced polymerization of polyacrylamide, the hybrid binder system rapidly undergoes stiffening at trigger onset temperatures ranging from 60 °C to 80 °C, exhibiting average stiffening rates of up to 2600 …

Exploring The Adoption Of Construction Technologies In Infrastructure Projects: Bridging Perceptions Of Experts With Real Project Data, Fareed Salih, Islam H. El-Adaway

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Infrastructure projects have progressively adopted construction technologies, yet previous studies have not fully explored technology utilization by comparing the perceptions of experts with actual project data. This research fills this knowledge gap. The authors (1) developed, distributed, and collected a survey completed by 52 construction practitioners to investigate the use of these technologies and their associated benefits; (2) checked the survey reliability and validity using Cronbach's alpha test; (3) investigated the perceptions of utilizing construction technologies across industry sectors; (4) explored the perceptions of benefits across industry sectors; (5) analyzed the impact of construction technologies on project objectives and phases …

Guiding State-Specific Studies On Highway Disasters: Examining Differences In Postdisaster Funding, Mariam Elazhary, Islam H. El-Adaway

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

The highway sector is frequently and severely impacted by natural disasters. To mitigate these effects and reduce the need for large relief budgets or emergency funds, it is crucial to study the resilience of the transportation network. As such, defining resilience in absolute terms is not enough; instead, it is equally important to analyze specific case studies and build a lessons-learned rapport. This is critical because it helps identify unique vulnerabilities and strengths that might be overlooked in broader analyses. However, current research on highway resilience often lacks empirical evidence to support the selection of these unique and significant case …

Physics-Based Machine Learning Framework For Predicting Structure-Property Relationships In Ded-Fabricated Low-Alloy Steels †, Atiqur Rahman, Md Hazrat Ali, Asad Waqar Malik, Muhammad Arif Mahmood, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Directed Energy Deposition (DED) process has demonstrated high efficiency in manufacturing steel parts with complex geometries and superior capabilities. Understanding the complex interplays of alloy compositions, cooling rates, grain sizes, thermal histories, and mechanical properties remains a significant challenge during DED processing. Interpretable and data-driven modeling has proven effective in tackling this challenge, as machine learning (ML) algorithms continue to advance in capturing complex property structural relationships. However, accurately predicting the prime mechanical properties, including ultimate tensile strength (UTS), yield strength (YS), and hardness value (HV), remains a challenging task due to the complex and non-linear relationships among process …