Engineering Commons^™

Friction Test Machine, Alec J. Makowski, Megan Hardisty, Brandon L. Killian

Mechanical Engineering

Parker Aerospace is interested in collecting empirical data of friction coefficients for skewed roller bearings. A fixture will be designed, constructed and tested to allow a technician to quickly and easily measure the friction torque of a skew roller bearing with varying axial loads, geometries, lubricants, temperatures and rotational speeds in order to improve actuator efficiency.

Joseph's Jogger, Robert Trujillo, Carolina Reyes, Josh Egli, Luke Kraemer

Mechanical Engineering

Joseph Cornelius is a young man with spastic quadriplegia who loves the experience of being in triathlons. He actively participates in triathlons in which he is pushed in a jogger. His old jogger has become worn out and does not dampen road impacts which cause Joseph discomfort. Thus, the scope of this project was to create a new stroller in which he can be pushed efficiently for long distances and that dampens road impacts in order to allow Joseph to continue enjoying triathlons.

Electric Vehicle Drivetrain, Jimmy Andrew King, Kevin Kristopher Moore, Charissa Cadence Seid

Mechanical Engineering

This document serves to outline the design and development of Sharpell Technologies' ST5 electric vehicle drivetrain. Background research was conducted on various drivetrain components and testing methods, leading to the development of our drivetrain’s design requirements. Compiled in this report are the specifications of the components that will be integrated into our drivetrain design. All component calculations and specifications can be located in the appendices. An in-depth manufacturing plan features the modifications necessary to create several key components such as the shafts and housing. The assembly plan details a step-by-step process in which the components are arranged to ensure a …

Deployable Antenna For Cubesat, Mackenzie Thomas Lennon, Caleb Andrew Barber, David Matthew Galves

Mechanical Engineering

This project is a proof-of-concept ground model of a large deployable antenna designed for the small space requirements of CubeSats. This small deployment module is designed to fit a 2 m by 1 m reflective antenna inside a storage volume of with the dimensions 20 cm by 20 cm x 40 cm. The reflector will be deployed to a parabolic shape with the goal of modeling the reflector necessary for high frequency communication. Because this module is designed as a proof-of-concept for the deployable parabolic reflector specifically, no electrical components will be incorporated and will just focus on the deployment …

Drawing And Twisting Of Graphene Fibers, Gregory T. Lane, Robert J. Sekerak, Isaias Diaz

Mechanical Engineering

The aim of this project was to develop a more automated process for drawing and twisting of graphene fibers than was currently in place. This was implemented by having two chemical baths with variable speed rollers at either end, and intermediate roller to spool fiber between stages, and a twisting cylinder with integral spool to twist the fiber as it is collected. The goal was to have this first iteration deliver a working prototype, however due to manufacturing delays and timing constraints, that will be missed. A second follow-on project would be able to continue the work presented here and …

Maize Mill Senior Project, Jose Ignacio Delgado, Wesley C. Curtis, Charles Steese

Mechanical Engineering

Engineers Without Borders (EWB) has worked on several projects to help developing communities around the world build the infrastructure necessary for modern life. One of their projects is the creation of an inexpensive and easily manufactured maize mill that communities in Africa (mainly Malawi) can use to grind corn and make their main food source, Nsima. Geoffery Wheeler, an accomplished engineer and former mentor to EWB’s Malawi team, wants an inexpensive, easily manufacturable and effective maize mill that can be fabricated and sustained in Africa.

This report describes the process in which the Maize Mill Senior Project team created the …

Polysat Helmholtz Cage, Alex Nichols, Nicolas Le Renard, Jordan Skaro, Louie Thiros, Madeline Tran

Mechanical Engineering

The MagCal5 Helmholtz cage project is an interdisciplinary approach to provide the PolySat/CubeSat research lab with a magnetic testing environment for the calibration of magnetic components and verification of various control laws. The Cal Poly CubeSat organization is the home of the CubeSat Specification, and acts as a testing and integration facility for CubeSats built by universities across the world. The PolySat organization is a CubeSat developer that works with numerous industry partners to design, manufacture, and operate CubeSats to further scientific advancement. The addition of a magnetic test stand to the lab will allow CubeSat to extend to the …

An Investigation Of Avian Wing Tip Vortex Generation Using A Biomimetic Approach, David Stewart Martin

Master's Theses

An experimental study has been conducted to develop a process allowing the creation of biologically accurate aerodynamic test models mimicking the slotted primary feather geometry of the Brown Pelican (Pelecanus occidentalis). Preserved examples of both a full Brown Pelican wing and a single primary feather were 3D scanned and digitally reconstructed using a combination of MATLAB and CAD software. The final model was then 3D printed as a collection of smaller components using a LulzBot TAZ 6 printer and Taulman3D T-Glase PET filament. After using various surface finishing techniques to improve the finish of all 3D printed parts, …

Design Of An Active Harmonic Rejection N-Path Filter For Highly Tunable Rf Channel Selection, Craig J. Fischer

Master's Theses

As the number of wireless devices in the world increases, so does the demand for flexible radio receiver architectures capable of operating over a wide range of frequencies and communication protocols. The resonance-based channel-select filters used in traditional radio architectures have a fixed frequency response, making them poorly suited for such a receiver. The N-path filter is based on 1960s technology that has received renewed interest in recent years for its application as a linear high Q filter at radio frequencies. N-path filters use passive mixers to apply a frequency transformation to a baseband low-pass filter in order to achieve …

Azelia's Walker, Jordan C. Ramsey, Kathleen C. Balfour, Jayne K. Benedict, Gabrielle Merkin

Mechanical Engineering

A Biomedical Engineering student, KC Balfour, two Mechanical Engineering students, Jayne Benedict and Gabrielle Merkin, and one Industrial Engineering student, Jordan Ramsey, make up the interdisciplinary senior project team of Azelia’s Walker. The goal of Azelia’s Walker is to create a custom walker for an 8-year-old girl in the San Luis Obispo Community, named Azelia, who has decreased motor control. Her current walker does not suit her active and energetic lifestyle, so Azelia’s Walker is challenged to design and manufacture a collapsible all-terrain walker that best suits Azelia’s needs. Throughout the academic year, Azelia’s Walker participated in the brain-storming and …

X-Beam Alignment System, Whittaker Ian Hamill, Joseph Michael Falcao, Robert Kim-Yan Tam

Mechanical Engineering

The goal of the project was to design, build, and test an automated machine for Micro-Vu that will align a pair of rails to the necessary precision and affix said rails to Micro-Vu's X-Beam as to reduce manual labor and human error.

Swanton Pacific Railroad - Track Maintainer Upgrades, Jakob Graf, Dustin Platt

Mechanical Engineering

This project’s sponsor is Swanton Pacific Railroad, a 1/3 scale railroad in Santa Cruz, CA. Our team was given the task of upgrading a maintenance cart used to clear debris from the track and level the gravel ballast during maintenance projects. Our focus was to upgrade the blowing system used to clear any debris. The current system used is a hydraulic fan with a single length of ducting serving as its outlet. Our solution is to mount two Stihl backpack leaf blowers to manufactured saddles and mount the assembly to the cart in place of the hydraulic fan. Ducting is …

Shrinkage Cracking In Concrete Tilt-Up Construction, Stewart Hooks, Jack Robinson

Architectural Engineering

The purpose of this project is to investigate a particular, undesirable cracking pattern in concrete tilt-up panels that, until now, did not have a known definite cause. The cause of this cracking pattern is hypothesized to be due to shrinkage restraint of the concrete panels. The cracking under investigation occurs at the bottom corners of the Tilt-Up panels, suggesting that the base of the panel is restrained from shrinkage. This project models various components of Tilt-Up Construction that have potential for restraining the panels from shrinking. This project consists of the following main components.

The first aspect of this project …

Wheelieking Trainer Project Report, Harold Hall Iii, Nathaniel Fox, Thomas Niemisto

Biomedical Engineering

In this report we will detail the design and implementation process of the WheelieKing Trainer project, a device that helps people learn how to do wheelies on a bicycle by preventing backward falls. Formal project requirements are specified, followed by the ideation and iteration process to meet those requirements. The components and methods used to create the device are described in detail. The results of the development process and usage test results of the device are included. Appendices at the end of this report include references, supporting analyses, and project management and timeline details.

Mitigation Of Corrosion Under Insulation (Cui) Of Carbon Steel Of Different Insulating Materials: A Literature Review And Testing Analysis, Michael Alexander Lowes

Materials Engineering

Equipment often found in refineries may be enveloped in insulation and weathering jackets to maintain internal processing temperatures. In many cases moisture from the environment will penetrate the weathering jacket and infiltrate the insulation, leaching corrosive ions to the surface of metal equipment, effectively creating a corrosion cell. The goal of this project is to investigate different insulating materials for their ability to inhibit corrosion under insulation (CUI). The inhibiting mechanism utilizes water ingress that leaches ions from the insulator to bond with the surface metal and create a passive layer, inhibiting any further corrosion. This study will follow ASTM …

A Comparison Study Of Two Synthesis Methods For Polymer Of Intrinsic Microporosity 1 (Pim-1), Conor S. Perry

Materials Engineering

Polymers of Intrinsic Microporosity (PIMs) are an emerging polymeric material class for molecular sieving applications. This study focuses on PIM-1, an alternating copolymer of 5,5’,6,6’-tetrahydroxy-3,3’,3,3’-tetramethyl-1,1’-spirobisindane and tetrafluoroterephthalonitrile synthesized via nucleophilic aromatic substitution. PIM-1 been widely studied as a gas separating material and filtering membrane, but in this case, it is studied as a battery separator material. PIM-1’s microporous (pore diameters less than 2 nm) structure allows smaller favorable ions to transport while preventing larger ions and compounds from transporting. Two synthesis methods, round bottom flask synthesis and ball mill synthesis, of PIM-1 are compared to see any improved characteristics. The …

Cpu Db Data Visualization, Ruchita Patel, Marek Moreno

Computer Engineering

Given the CPU database from Stanford, we wanted to create something that portrayed the data in a more visually pleasing way. The CPU database website wanted a web page that would allow users to create graphs based on the processor data from the database. The web page would allow users to select different data from the database and create the graphs they wanted to gain insight into the decades of processor data.

Ping Pong Trainer, Aaron Atamian

Computer Engineering

This is a ping pong trainer. It shoots out ping pong balls to red targets using computer vision techniques.

Design Of Process Improvements To Increase Field Work Efficiency At Webcor Concrete Group, Fiona Blackburn

Industrial and Manufacturing Engineering

This study set out to analyze and improve field work efficiency at Webcor Concrete Group, a subcontractor working on a new housing project at the Cal Poly, San Luis Obispo campus. Specifically, they would like to access their performance in regards to end-of-break to back-to-work time and the 30-30 rule, which states that everything a field worker needs should be accessible within 30 seconds or 30 feet. The problem statement is that Webcor wishes to utilize their field hours 5% more efficiently through a study of current shortcomings and recommended improvements. A review of the literature generated process improvement ideas …

Design Of An Improved Toolbox And Connex For Webcor Builders, Veronica Ana Valley, Jamie Mari Kusumoto

Industrial and Manufacturing Engineering

Webcor builders asked the Senior Project team to create a design of an organized job box on Solidworks that improves worker efficiency, improves jobsite organization, and limits financial losses, which are common tool-related issues for the company. As a group, the members analyzed the job box current situation using multiple perspectives to create two designs, one streamlined by each project group member. The project group developed each of the designs based on a current state analysis in which we analyzed the job box, simulated finding tools to create multiple motion studies, collected worker feedback, conducted an ergonomic analysis, conducted a …

Redesign Of Good Karma Bike’S Facility Layout And Bike Storage Process, Ryan Phillip Ogan, Derek Chung, Tommy Chang

Industrial and Manufacturing Engineering

Good Karma Bikes is a non-profit organization that services and restores bikes that customers bring into the shop. Good Karma Bikes has plans for a dramatic increase in storage capacity for the next few years. Good Karma Bike’s warehouse area is currently overflowing with bikes due to the large increase in demand. A redesign of the warehouse layout is needed to handle the increase of incoming bikes and to improve product flow through the space. The project team’s objectives are to:

• Improve accessibility and reduce time it takes to unrack a bike
• Increase space utilization by improving bike storage capacity …

Design Of Material Flow And Tracking System For Supply Chain And Logistics: E. & J. Gallo Winery – Modesto Campus, Joshua Balland, Angela Mariani

Industrial and Manufacturing Engineering

E. & J. Gallo is a winemaking company located in Modesto, California. Our group was assigned to measure and analyze E. & J. Gallo’s current state process for their 5-Buggies (transportation trailers) to find key areas of inefficiency. After analyzing their current state process, we designed a more efficient flow of materials for the 5-Buggy system within the Automatic Train Loading (ATL) station and found an optimal solution for tracking the 5-Buggies on the Modesto campus. Our project started with preliminary research on fleet management, material management systems, and tracking methodologies. Once these areas of research were fully understood, our …

Design Of A Process To Implement An Annual Community Fundraiser For Sprout Up, Katherine Lynette Phillips, Kimberly Nicole Walter

Industrial and Manufacturing Engineering

Sprout Up—in San Luis Obispo—is currently a non-profit organization that teaches free environmental science education to first and second graders around the San Luis Obispo area. Due to recent circumstances, Sprout Up will soon be losing its non-profit status, and therefore they will be losing their funding as well. Their problem is that they need a stable annual fundraiser that will help the organization continue to provide free services to local elementary schools as a Cal Poly club rather than a non-profit. Multi-criteria analysis techniques were used to determine what would be the best solution to their problem and found …

Reusable Container System Optimization For Smart Cities, Aubrey Gail Sloan, Lukas James Pinkston, Andrew James Seaman

Industrial and Manufacturing Engineering

Federal and local governments are investing in methods to discourage use of disposable containers in order to reduce waste generation and protect the environment. In this project we propose the use of reusable takeout food containers as a replacement for disposable takeout food containers. Reusable takeout container systems may use barcode or RFID (radio frequency identification) technology to track and manage the distribution, collection, cleaning, and end-of-life recycling of reusable takeout food containers. Such systems will require the use of container collection bins. The design and optimization of a network of container collection bins is the topic of this project. …

Design Of A Decision-Aiding Model Between Subtractive Manufacturing And 3d-Printing, Tuan Minh Ryan Pham, Colton Harrison

Industrial and Manufacturing Engineering

3D-printing is becoming more and more widely used in industry. As this happens, manufacturers are becoming unsure of when to use this new technology and when to trudge on with subtractive (conventional) manufacturing processes. Subtractive manufacturing processes are well-established within many manufacturing companies due to its high efficiencies and low costs. However, 3D-printing offers a greater level of customization, can be automated, and can easily have designs transferred via computer files. Each method has its respective advantages, however, each one also has its downfalls. Subtractive manufacturing produces unnecessary waste, is limited from creating certain geometries, and requires a skilled laborer …

Golf Club Prototyping And Design For Spin Rate Tuning, Cole Nygren, Jordan Wright, Jesse Yap

Industrial and Manufacturing Engineering

The aim of this project was to design a golf wedge capable of increasing backspin for the amateur golfer. This was accomplished by embedding a metal lattice structure behind the clubface to allow the face to elastically deform slightly upon impact. This would increase contact time between the club and ball. The mechanism of spin generation was discussed and the relationship between contact time and spin rate was established. The design was enabled by using additive manufacturing, which allowed for the generation of a metal lattice structure. An appropriate control and prototype were designed to minimize run time and material …

Manufacturing Process And Product Design For Mass Production Of Environmentally-Friendly Fishing Lures And Weights, David Ichlokmanian, Justin Jake Bert

Industrial and Manufacturing Engineering

The current industry standard for the manufacture of recreational fishing tackle uses lead-based weights and PVC or silicone-based lures. Both materials have serious negative effects on those who handle these products, waterfowl, fish, and other animals that may consume this discarded tackle. The goal of this project is to find and design an environmentally safe process and product alternative for this industry. To do this, we researched a large amount of viable safe materials for weights and lures and used decision matrices to decide on the best one. We found that brass would be the most suitable alternative and created …

Addressing The Existence Of Overcrowding In The Cal Poly Rec Center Exercise Rooms, Josue Alvarez, Robert Hemphill

Industrial and Manufacturing Engineering

Cal Poly’s Rec Center is a facility that has been extremely popular among students ever since its initial creation many decades ago. Despite its popularity being a positive quality in most ways, it does ultimately yield a certain issue for the users of the facility; the issue of overcrowding. This senior project aimed to analyze the problem of overcrowding at the Rec Center and improve upon its most critical areas of impact. Ultimately, we identified the Rec Center’s exercise rooms as the most impacted area, with the issue of equipment unavailability being the largest factor. Thus, we designed alternative equipment …

Design Of Standard Operating Procedures For Concrete Delivery And Pour Data Collection And Analysis, Andrew Willard, Mitchell Wilhelmsen

Industrial and Manufacturing Engineering

Webcor Concrete Group (WCG) is a self-perform subsidiary of Webcor Builders, a large general contractor in the state of California. Inefficiencies plague the construction industry, resulting in Webcor reaching out to the Cal Poly Industrial and Manufacturing Department and its students for help. The opportunity addressed in this report centers on a lack of concrete pour data collection. This gap results in a struggle to defend against, or pursue, backcharges with their concrete suppliers regarding additional labor costs or wasted material. The project objective is to provide WCG with a baseline data collection system and procedure, leading to increased back-charge …

Carbon Fiber Monocoque Chassis Platform For Formula Sae And Formula Sae Electric Race Cars, Ford Eimon, Michael Gonzalez, Michal Kramarz, Nathan Powell, Kevin Ziemann

Mechanical Engineering

No abstract provided.