Engineering Commons^™

Fixing Vertebral Compression Fractures With Medtronic, Kelly Fitzgerald, Trevor Bingham, Alex Denbaugh, Jordan Tang, Jon Stearns

Industrial and Manufacturing Engineering

No abstract provided.

Connected Alerts Across Manufacturing Facilities, Jordan J. Moy

Industrial and Manufacturing Engineering

The lack of communication during a large project can result in costly delays when striving to achieve previously defined benchmarks. Often times, each part of a project will require verification from an employee of a specified area of expertise before being allowed to advance to the next stage. Finding these individuals can be extremely hard due to the large, spread out campus of manufacturing facilities as well as the numerous projects the company is concurrently working on. These floor support requests can sometimes take from an hour to even a whole work day, causing major delays in the production schedule. …

Process Improvement At "The Manse On Marsh", Kevin C. Manko

Industrial and Manufacturing Engineering

The Manse on Marsh is an independent and assisted living facility that prides itself on providing life-enriching care for the elderly. Considering that the staff is essential to supply this care and turnover rates are a constant factor, the company would like to reduce the time it takes to hire new employees by at least one week. To facilitate this goal, process flow maps are utilized to assess the current state of the hiring process and metrics are applied to support future state design decisions. After performing a value added analysis and identifying areas of waste, a total of 20 …

High Bay Capacity Utilization Tool, Dante C. Mazzanti, Skyler L. Schilke, Conner P. Lawston

Industrial and Manufacturing Engineering

Northrop Grumman’s Space Park facility has many inefficiencies in their high bay scheduling processes. Additionally, it is very hard for project managers to figure out the capabilities of each high bay in order to schedule their specific project. The purpose of this project is to develop a tool that can be used across the facility to easily create projects, assign projects, view room capabilities, and view a master schedule of the rooms. After researching commercially available tools, our approach to designing this system was to use tools that are already utilized at the facility (Microsoft Suite and Tableau) and engineer …

Design And Testing Of A Hands-Free Toilet Seat Opener/Closer, Jordan Benjamin Schaeffer

Industrial and Manufacturing Engineering

People tend to get frustrated when the toilet seat must be moved up or down before use. Men and women often leave the toilet seat in different positions when finished which can cause problems when men and women use the same bathroom. With gender neutral bathrooms gaining in popularity, this frustration will only increase. The objective of this project was to design and test a hands-free system to allow a user to quickly and easily open or close a toilet seat. For the product to be viable, it will have to be durable and easy to clean around, while also …

Reducing Overall Overtime Hours Accumulated By San Luis Sourdough, Marie Scholl, Emily Vallejos, Randall Yonce

Industrial and Manufacturing Engineering

The packaging department of San Luis Sourdough Company was redesigned to increase bread throughput and decrease overtime hours issued to employees. Time studies were performed to get an accurate representation of the average throughput of bread with the current packaging conveyor system. After collecting data and surveying the employees and management, we came up with three design solutions to improve their current packaging system. The first design recommendation has a low-investment and is quick to implement as it pertains to changing the worker’s schedule to alleviate the employees from working long hour shifts while increasing the bread throughput. The second …

Vial Of Life Redesign, Andrew Scott Heim, Marisonn Manalo

Industrial and Manufacturing Engineering

Cambria Anonymous Neighbors (CAN), a nonprofit organization assisting the residences of Cambria, hopes to standardize first responder procedures and make medical information easily accessible in case of a medical emergency. Currently the container costs $3.78. CAN would like to provide 2000 containers at a lower cost. After researching materials, acrylic was found to be the best option for the container material due to its low cost and durability. A laser cutter was used to cut the acrylic pieces, and then a set of step by step instructions were created to assemble the product. To reduce the cost of acrylic, the …

Temper Response Of A Vanadium Microalloy Steel, Bradley W. Hostetler

Materials Engineering

This investigation details the effect of a quench-and-temper processing treatment on the mechanical properties of a microalloy steel being considered for use as a pipeline flange. Microalloy steels are normally processed via Thermo-Mechanically Controlled Processing (TMCP) due to the increased strength from ferrite grain refinement; however, the geometry of a pipeline flange requires post processing beyond TMCP which diminishes the strengthening effect provided by TMCP. The purpose of this research project is to determine the mechanical properties produced when a vanadium microalloy steel is quenched and tempered. The two major considerations are the effect of tempering time on properties and …

The Pad Route Setting Process Design, Katherine M. Peterson, Dylan C. Breitenbucher

Industrial and Manufacturing Engineering

This study took place at The Pad Climbing, a rock climbing gym in San Luis Obispo. The problem was that the process of setting new climbing routes was time - consuming and potentially dangerous. This resulted in lower capacity, high labor costs, decreased customer satisfaction, and safety risk for employees and customers. The objective of this study was to analyze the route setting process and identify areas of waste and danger, then to redesign the process to improve these areas. Techniques such as time studies, Pareto charts, and process flow mapping were used to analyze the existing process. A new …

Atlas Copco Mafi-Trench Co. Inventory Management, Logan E. Barr, Sean P. Mcgaffigan

Industrial and Manufacturing Engineering

This Senior Project Report includes three areas of focus pertaining to the inventory management practices of Atlas Copco Mafi-Trench Company (ACMTC) - cycle counting, ergonomics, and material purchasing. Various literature reviews as well as an analysis of the current state led to the project objectives. First, reduce time spent on the non-value added process of cycle counting. Second, eliminate the ergonomic hazard presented by the heavy inventory bins. Lastly, diminish the totals costs associated with inventory (ordering + carrying). The project objectives spurred numerous alternatives and a few specific deliverables. The creation of a ‘Small Parts Cycle Count’ Excel file …

Facilities Redesign Of Stockroom At Elcon Precision, David M. Brawner, Tyler O. Mastromattei, Jay Y. Matsumoto

Industrial and Manufacturing Engineering

Elcon Precision is a company based out of San Jose, California specializing in the photochemical processing of materials and brazing of metals and ceramics for a variety of different industries. Three students from the Industrial Engineering Department at California Polytechnic State University, San Luis Obispo were contacted by Elcon Precision to help redesign their stockroom and inventory areas in their San Jose location in order to allow for the future growth of the company. Elcon asked the Cal Poly project team to help increase efficiencies throughout the stockroom by creating an alternative layout that best suited the company's needs. This …

Database Implementation For Fines Management Of Student Organization, Parker K. Nomura

Industrial and Manufacturing Engineering

The Delta Upsilon fraternity at California Polytechnic State University in San Luis Obispo, California, currently has no formal system for fines management. This facilitated over $9000 in uncollected dues and fines during the 2016-17 academic year. The executive board have difficult access to accurate financial information and general members have difficult access to personal fines information. This project aims to design, implement, and test a fines management system to reduce the annual amount of unpaid dues by $4500. The system is to be cost-effective, which will be measured as a decrease in uncollected dues. The system will be beneficial to …

The Design Of A Digital Scheduling Solution For Healing Alternatives, Hailey A. Malin, Krista L. Mcallester, Anne E. Shields

Industrial and Manufacturing Engineering

The focus of this senior project is to assist Healing Alternatives, an acupuncture clinic located in San Luis Obispo, in developing a business management software to fit their needs and boost their overall organization. The approach to finding the right fit for this business included assessing their current system while simultaneously investigating other providers. Once alternatives were found that met all of Healing Alternatives’ initial requirements, trial demos were generated in order to perform user experience testing. The presented final solution, a scheduling software called Acuity Scheduling, was implemented in a three-phase move plan that occurred over the period of …

Development Of An Additive Manufacturing Compression Molding Process For Low Cost In-House Prototyping, Grant Forrester Warden

Industrial and Manufacturing Engineering

Composite parts can be manufactured using various processes. Generally, a mix of resin and fiber is formed into the desired geometry using a mold and pressure. One process used by Dr. Joseph Mello in his research is known as compression molding. Compression molds are generally made from large billets of aluminum or stainless steel, are machined by a CNC mill, and are then hand-finished with polishes and mold preparation products. This process is expensive, requires large machinery and experienced operators, and introduces long lead times relative to the design cycle of the part being manufactured. The nature of Dr. Mello's …

Julian's Forecasting, Krista R. Bowdle

Industrial and Manufacturing Engineering

This report focuses on developing a solution to a current problem faced at Julian’s Cafe and Bistro. The problem is that inaccurate order quantities are leading to inventory shortage and surplus which is causing unnecessary profit loss. After accessing and analyzing historical sales data, several forecasts were created using various approaches. After assessing each method and applying a mean absolute percentage error to see how accurate the forecasts were, the seasonal forecast with removing outliers initially was the selected method. After, this method was used to forecast the top three selling items at Julian’s and make demand predictions for busy …

Healing Alternatives Workspace Remodel, Lissandra Ilcyn, Jenifer Astrid Colmenares, Grace E. Kuffner

Industrial and Manufacturing Engineering

Healing Alternatives is an acupuncture office space located in a repurposed house in San Luis Obispo. Healing Alternatives’ current facility layout does not allow for an additional treatment room or the space to provide additional services because of the wasted space within the facility. Furthermore, patients can be disrupted by noise outside the treatment room causing a negative customer experience. The project team’s objectives are to:

o Design two layout alternatives

o Provide a time estimate for each alternative

o Provide a cost analysis of each alternative

o Implement 5s methodology on the storage room

o Provide a 2D-3D model …

Designing A Manufacturing System To Reduce Production Learning Curve, Nicholas Devin Kuhnsman

Industrial and Manufacturing Engineering

The goal of this project was to design a new manufacturing system for Patio Pacific that would reduce the learning curve and the skilled labor required in the production process. Multiple ideas to decrease the scrap rate in the vert manufacturing process were tested. It was determined that outsourcing the manufacturing of the vertical frame piece was the most optimal because it would reduce overall cost and increase product quality. A new facility and production layout were designed in order to accommodate the new pre-manufactured parts. The approved facility design included a new production flow that transitioned manufacturing from single …

Exploring The Relationship Between Cellular Structure And Mechanical Properties Of Polymer Foams, Timothy Lee Tan

Materials Engineering

Polymer foams are the material of choice for applications that require comfort, cushioning, and high energy absorption. While popular, the relationship between their microstructure and their mechanical properties is not yet strongly predictable. The aim of this project is to look at the different relationships between the area or volume occupied by pores compared to the amount of solid material and determine which method of quantifying this relationship will provide the best prediction of mechanical properties. To examine this relationship, foams of various densities made from either ethylene-co-vinyl acetate or thermoplastic polyurethane were first physically characterized through three methods: (1) …

Prescriptive And Performance Analysis Of Cold Machine Shop, John Kline

Fire Protection Engineering: Culminating Experience Project Reports

The purpose of this report is to analyze the fire and life safety aspects of the Cold Machine Shop located on the central coast of California. This report includes both a prescriptive and performance based analysis.

The prescriptive analysis will evaluate the building as follows, to ensure compliance with standard codes: 1)Egress analysis and design using NFPA 101, "Life Safety Code", 2)Fire detection, alarms, and communication systems using NFPA 72, "National Fire Alarm and Signaling Code", 3)Water-based fire suppression systems using NFPA 13, " Standard for Installation of Sprinkler Systems" and NFPA 14, " Standard for the Installation of Standpipe …

An Analysis Of The Life Safety And Fire Protection Features Of A New Hotel On California’S Central Coast, James Henahan

Fire Protection Engineering: Culminating Experience Project Reports

This report examines the fire protection and life safety features of a new, 3-story plus basement, hotel on California’s Central Coast. These features are examined from both a prescriptive, code-driven perspective, as well as from a performance-based design point of view.

The prescriptive analysis includes exit configuration and capacity, the NFPA 13 sprinkler system, the NFPA 72 fire alarm system, and the building construction types. All were found to be acceptable when compared against the applicable codes the building is subject to, with the exception of some of the load- bearing exterior walls.

The performance-based component examines the affect two …

University Student Services Center, Ivan Orlando Mendoza

Fire Protection Engineering: Culminating Experience Project Reports

The building was found to be generally compliant with the requirements set forth in the codes and standards, any discrepancies are addressed within the report in their respective sections. The prescriptive-based analysis was performed using the appropriate NFPA standards, the Life Safety Code (LSC) and the International Building Code (IBC).

The building is three storied and has an overall gross floor area of 101,579 sq ft. It is classified as a mixed occupancy use with a calculated total occupant load of 2,866 occupants and is being evaluated as a Type II-B structure as defined in the IBC. It is protected …

Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey

Materials Engineering

The overall purpose of this study was to find a phase change material (PCM) or a combination of PCMs as a thermal management solution for the fifth-floor study rooms in Kennedy Library. First and foremost, the PCM must take in heat to change phase. A PCM would be a better candidate the more heat it needs to change phase. To quantify this, the team utilized a DSC to find how much energy each candidate PCM required to change phase. Coconut oil, palm oil, and white chocolate were found to have the best ability to absorb heat. Secondly, the PCM should …

Anomalous 304 Stainless Steel Mechanical Properties In Medical Guide Wires, Andrew Joseph Freeman

Materials Engineering

Stainless steel medical guide wire cores, processed by Abbott Vascular, are returning anomalous mechanical properties upon strain hardening and heat treatment. As theory dictates, mechanical strength properties increase with strain hardening, and decrease with an annealing treatment. The opposite response is being observed. This is counter intuitive to fundamental materials knowledge, and a perfect materials engineering paradox. This project was designed to characterize these behaviors, and attempt to determine causation. To accomplish this, tensile testing of all processing steps mapped the mechanical property evolution of the wire. Published literature research revealed the potential of nitrogen and chromium solid state diffusion …

Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant

Materials Engineering

It is important to maintain Photovoltaic (PV) cells and protect them from damage mechanisms like Potential Induced Degradation (PID), which can contribute to shorter lifespans and lower efficiencies. Current leakage through cell encapsulation can cause charge migration in PV cells that reduces the maximum quantum efficiency, which is the cause of PID. An experiment was setup to determine the feasibility of a non-silicon sensor able to produce similar leakage behavior to traditional PV cells under recorded humidity conditions. Thin sheet metals were encapsulated in EVA, a common PV encapsulant polymer, and mounted in aluminum framing. Three sensors, along with a …

Delegation Application, Erik Matthew Phillips

Computer Science and Software Engineering

Delegation is a cross-platform application to provide smart task distribution to users. In a team environment, the assignment of tasks can be tedious and difficult for management or for users needing to discover a starting place for where to begin with accomplishing tasks. Within a specific team, members possess individual skills within different areas of the team’s responsibilities and specialties, and certain members will be better suited to tackle specific tasks. This project provides a solution, consisting of a smart cross-platform application that allows for teams and individuals to quickly coordinate and delegate tasks assigned to them.

Generalized Featured Product Page, Andrew J. Pirondini

Computer Science and Software Engineering

The goal of my senior project was to generalize the process of creating featured product pages with iFixit. Featured product pages are pages with custom content describing an individual product such as text blurbs, images, and even some responsive components. These do not have a simple template like products you might see on Amazon but instead involve scrolling through a variable amount of content.

In order to generalize these, each part of the page was broken into discrete components that contain custom content. There are components for images, paragraph blurbs, lists, footers and more. These components are implemented with React …

A Survey Of Security Attacks And Defenses In Vehicular Ad-Hoc Networks, Pierson Yieh

Computer Science and Software Engineering

No abstract provided.

Brushless Direct Current Motor Control For Inspired Flight, Aidan James Mccoy

Computer Science and Software Engineering

Brushless direct current motors have become a very common part of many modern electronics. Although they are more expensive and less robust than conventional brushed direct current motors, they provide large advantages in control, power output, longevity as well as efficiency. To make these motors run, they need more than just power. Each motor needs a separate motor controller that is responsible for taking in a signal for what speed/torque to run the motor at, and then managing the current flow to the motor to keep it spinning while fitting within these boundaries. Brushless direct current motors have a set …

Bipartite Graph Packing Problems, Collin Christopher Wong

Computer Science and Software Engineering

The overarching problem of this project was trying to find the maximal number of disjoint subgraphs of a certain type we can pack into any graph. These disjoint graphs could be of any type in the original problem. However, they were limited to be T₂ trees for my research (T₂ trees are defined in section 2.1 of the paper). In addition, most of my work was focused on packing these T₂ trees into constrained bipartite graphs (also defined in section 2.1 of the paper).

Even with these specific constraints applied to the overall problem, the project still …

Baseball Shagger, Anthony Velasquez, Nick Walker, Nathaniel Kai Paresa

Computer Engineering

The purpose of our project is to allow players to hit baseballs on a baseball field and not have to worry about picking them up. By combining our knowledge of software and hardware, we developed the first design of a robot that “shags” baseballs. Our endeavor was only partially successful. The device was tested on grass, turf, and concrete. The motors did not have enough torque to get moving on grass. The device faired better on turf where it could move, but was quite jerky as the motor drive needed to be high to start moving, but once it was …