Engineering Commons^™

Open Source 3d-Printable Planetary Roller Screw For Food Processing Applications, Marcello C. Guadagno, Jacob M. Loss, Joshua M. Pearce

Michigan Tech Publications, Part 1

Historically, open source agriculture (OSA) was based on grassroots technology generally manufactured by hand tools or with manual machining. The rise of distributed digital manufacturing provides an opportunity for much more rapid lateral scaling of open source appropriate technologies for agriculture. However, the most mature distributed manufacturing area is plastic, which has limited use for many OSA applications. To overcome this limitation with design, this study reports on of a completely 3D-printable planetary roller screw linear actuator. The device is designed as a parametric script-based computer aided design (CAD) package to allow for the easy adaption for a number of …

Effects On Fatigue Of Applying Titanium Nitride Coating To 17-4 Ph Stainless Steel, Jade Welsh, Scott Zinn, Steve Stagon, Jutima Simsiriwong

Showcase of Osprey Advancements in Research and Scholarship (SOARS)

Honorable Mention Winner

Surface coatings when applied to metals have many useful applications such as improving the biocompatibility and resistance to corrosion and wear. In this study, the effect of thickness of titanium nitride (TiN) on 17-4 precipitation hardened (PH) stainless steel under cyclic (i.e. fatigue) loading is investigated. TiN are applied to wrought 17-4 PH stainless steel using physical vapor deposition (PVD) technique in a low-pressure vacuum chamber filled with a mixture of inert argon and nitrogen gases with a ratio of 10:1. In addition, these specimens are subjected to two different vapor durations, but a constant voltage and …

Investigation Of Dusting Hole Film Cooling On A Transonic Turbine Blade Tip With A Squealer, Matthew Cox

Honors Capstone Projects and Theses

No abstract provided.

Numerical Modeling Of The Fiber Deposition Flow In Extrusion-Based 3d Bioprinting, Dhanvanth Jaya Talluri

Theses and Dissertations

Extrusion bioprinting involves the deposition of bioinks in a layer-wise fashion to build 3D structures that mimic natural living systems' behavior in tissue engineering. Hydrogels are the most common bioinks, in which their viscosity properties are dependent on the shear-rate, such as Non-Newtonian fluids. Numerical simulation of extrusion bioprinting may help study the flow properties of hydrogels and designing improved bioinks. In this thesis, the instability caused by the shear-thinning or -thickening parameter during extrusion is numerically compared with the theoretical estimations. The process of fiber deposition of hydrogels onto a substrate through the single and coaxial nozzle is done …

Analysis Of Data To Evaluate The Performance Of Air Filters Used For Filtering Nanoscale Particles Generated By Smoke, Pascal J. Wagemaker

Honors College Theses

The main goal of this research project is to determine the effectiveness of commercially available air filters and to compare different kinds of commercially available air filters in certain categories. With recent record-breaking wildfires and the Covid-19 pandemic, research on the effects and features of nanoparticles has become increasingly important. Inhalation of nanoparticles in smoke can result in severe health effects on humans, affecting especially the respiratory system. As nanoparticles can pass through cell membranes, absorption occurs rapidly and affects many different parts and functions of the human body. While air filters are an effective method of reducing small-sized particles …

Investigating The Performance Of A New Type Of Multi-Element Airfoil For Wind Turbine Blade, Ahmed Elbaz

Mechanical Engineering

With the increasing demand on clean and sustainable source of electricity, wind energy represents attractive solution, and since that the performance of the turbine depends mainly on the blade airfoil aerodynamic characteristics, therefore improving Airfoil aerodynamic characteristics remain hot issue for research worldwide. The present paper proposes a new design of Multi-Element airfoil based on the symmetric airfoil NACA0021 geometry. The proposed Multi-Element airfoil design consists of two sub-airfoils with different overlap/gap, and orientation within the boundaries of the NACA0021 airfoil. The geometry generation method is explained and the aerodynamic performance of the proposed type is investigated using CFD. Nine …

Comparison Of Three Commercial Automatic Boom Height Systems For Agricultural Sprayers, Travis A. Burgers, John D. Gaard, Brian J. Hyronimus

Mechanical Engineering Faculty Publications

Automatic boom height systems reduce the variability of agricultural sprayer boom height. Consistent boom height is important for three key reasons: to reduce uneven spray dispersion if the boom is too low, to reduce spray droplet drift if the boom is too high, and to reduce damage to the boom or crop if the boom is too low. No data is available comparing commercial boom height systems. Three leading North American automatic boom height systems were compared: John Deere BoomTrac Pro (System A), Raven AutoBoom® XRT (System B), and Norac UC5TM Passive Roll (System C) on a John Deere R4045 …

Relationship Between Thermal Conductivity And Free Electrons In Metal, Yansong Liu

Senior Theses

An experiment was designed and conducted to explore the relationship between thermal conductivity with free electrons in metal. In the experiment, copper, iron, aluminum, and titanium rods with close diameters were used to carry out the experiment. Each rod was heated up by a heat unit at one end while cooled on the other end with a heat sink to maintain a steady state. DC current was applied to rods in the direction along, as well as against, the heat flow. Thermal conductivities were measured in these two situations for each rod. Results showed electrons do dominate thermal flow inside …

Design Of Smart Trashcan, Haoran Song

Senior Theses

A smart trashcan has been designed which can bring convenience to people for throwing their garbage away during the COVID-19 pandemic. A prototype is made from cardboard to demonstrate its function. This trashcan can sense people who are coming and leaving, and it can open and close automatically. The trashcan is powered by solar energy. A solar panel is mounted on top of the trashcan supporter. This design is specifically for use in China.

Frugal Urban Greenhouse, Alexandra Rivera, Emma Rosicky, Connor Pearson

Mechanical Engineering Senior Theses

This project collaborates with Valley Verde, a San Jose nonprofit organization, to build a greenhouse as a prototype for their Super Jardinero urban gardening program. This project also partners with the Frugal Innovation Hub, and has the goal to be affordable, rugged, and simple. The group created a design that ultimately met the desired metrics for weight, cost, and ergonomics. The design style makes hardening-off easier and specializes this greenhouse for seedlings, while structures currently on the market are built for larger plants. It is cheaper than any alternatives on the market and effectively meets Valley Verde’s needs.

Ninja 300 Motorcycle Luggage Rack, Mikel Hirigoyen, Ethan Gatchalian, Eric Tsuchiya

Mechanical Engineering Senior Theses

The product is a motorcycle luggage rack compatible with the Kawasaki Ninja 300. This report elaborates on all aspects of the team’s work in developing this product. First, the motivations and foundational work for this project are discussed. Then, the team’s design of the entire product as a whole, and each of its subsystems are clearly laid out. System testing and results are also provided, followed by a cost breakdown of the whole process. Next, patents and engineering standards are listed as a documented justification for the team’s project. Finally, an overall project evaluation is conducted by the team.

Statistical Study Of The Effect Of Implementing An Airveyor System On The Warpage Of Injection Molded Closures, Charles Wesley Bozarth

Masters Theses & Specialist Projects

Berry Global in Bowling Green, Kentucky produces predominantly polypropylene container closures. One variant, the 83mm lined jar closure, is produced by first being injection molded, placed in work-in-progress (WIP) hold for 24 hours to cool, and then finished through the auxiliary liner operation into a final product. While this process is an effective method to produce a quality large-diameter closure and allows the polypropylene adequate time to cool without warping out of shape, the 24-hour WIP time and the manpower needed to accomplish this can negatively impact several business metrics as well as employee safety.

The purpose of this thesis …

Prediction Of Residual Stress And Distortion In Laser Powder Bed Fusion Additive Manufacturing, Bhanuprakash Sairam Kosaraju

Theses and Dissertations

Additive Manufacturing (AM) has its proven advantages to unlock the design space and manufacturing capabilities for complex geometries with lightweights. Distortion is one of the most common defects that occur in Laser Powder Bed Fusion Additive Manufacturing (LPBFAM), which is caused by the significant residual stress during the printing process. This can lead to numerous process iterations to achieve the requisite form and fit tolerances.

In this study, Finite Element (FE) model that utilizes the element birth approach was developed to predict the residual stress and distortion in the LPBFAM process. The methodology leverages a simplified approach where the detailed …

Damage Evolution And High-Rate Response Of High-Strength Concrete Under Triaxial Loading, Brett Williams

Mechanical Engineering Research Theses and Dissertations

The research presented in this study focuses on understanding fundamental mechanisms that drive material response under dynamic loading conditions. The objectives of the research were to: (1) to understand damage initiation and propagation in the bulk geomaterial under a variety of loading conditions and (2) to systematically investigate the strain rate effects on the triaxial compressive response of cementitious materials through the development of an innovative, first of its kind large-diameter (50 mm) triaxial Kolsky bar system.

The triaxial compressive response of high-strength concrete is needed to understand pressure-dependent material behavior, which is important for modeling extreme loading events. However, …

The Drier Dryer, Daniel Anderson, Justin Lee, Thomas Morey, Josh Sunada

Mechanical Engineering Senior Theses

With our product, The Drier Dryer, we aim to increase the efficiency of clothing dryers. This report contains an indepth look at the design approach we are taking to create our product. Our design utilizes a thermoelectric cooler combined with heat sinks and heat pipes to efficiently cool air to its dew point temperature and then reheat the air prior to sending it into a clothes dryer intake. Cooling the air to dew point temperature allows moisture to be removed from the air consequently decreasing the relative humidity. Throughout our design process we obtained simulation results providing a theoretical temperature …

Soft Robot Locomotion Via Mechanical Metamaterials: Application In Pipe Inspection, John Barr, Andrew Boyle, Matthew Goodfellow, Nick Rogers, Caroline Stephens

Mechanical Engineering Senior Theses

Pipe inspections are performed using large robots that utilize wheels or tracks for locomotion. Due to their large size, weight and hard exterior, these robots can occasionally cause damage to the pipe interiors during inspection. In addition, these pipe inspection robots struggle with the ability to move in a congested environment and adapt to obstacles or geometry changes within the pipe. This project investigates the capabilities of auxetic and conventional metamaterials to achieve locomotion in an enclosed channel through the different metamaterials reactions to an axial force. The resulting robot is capable of both horizontal and vertical locomotion. Computer simulation …

Generating Rock Volumes Of Lower Radii (Grvlr) - Rock Crusher, Samuel Broyles, James Forman, Karla Raigoza, Hailee Silva

Mechanical Engineering Senior Theses

The GRVLR team designed and constructed a human powered rock crusher intended to assist impoverished widows in Birendranagar, Nepal. These women crush rocks for a living as a result of intense gender discrmination which limits their access to better employment opportunities. The goal of this device was to provide an alternative method to this work that was superior under the criteria of efficiency, ergonomics, and safety. In order to inform the design of the machine, the GRVLR team used customer needs data to generate design requirements and success metrics, and finite element analysis (FEA) in order to evaluate and improve …

Improving The Intellectual And Social Development Of Children With Autism: Design Of A Training Center For Autism, Hasti Jalalian

Makara Journal of Technology

Research on the relationship between the role of architecture and the psychology of children with autism, which indicates that appropriate environments for these children can have a significant effect on their healthcare process, has been recently conducted. However, statistics show that autism spectrum disorders are pervasive, and its extent in Iran has been increasing. Moreover, centers that are specifically designed for children with autism are limited, and paradigms are made without considering the mood of these children. Given the role of architecture in designing a suitable space for these children, an investigation that can identify the specific requirements of these …

Spike Nozzle Design For Use In Nanosat Orbital Maneuvering, Drew Nemeth

Undergraduate Research Symposium Podium Presentations

Annular spike nozzle engines have long been the holy grail of rocket engine design, promising superior performance in a smaller footprint when compared to conventional bell nozzles. However, flaws inherent to the design of spike nozzles have prevented widespread adoption and testing. As a result, research on potential applications has been quite sparse. This project aims to further spike nozzle research by investigating rarely tested materials that literature suggests have potential for use in a spike nozzle design. The goal of the overall research project is to examine 3D printed polycarbonate component longevity under conditions representative of a small satellite …

Analysis Of The Interfacial Reaction Between Bulk Metallic Glass Coated Copper, Nickel, And Titanium With Lead-Free Solders, Andromeda Dwi Laksono, Yee-Wen Yen, Rifqi Aulia Tanjung, Teodoro A. Amatosa, Ruki Harwahyu

Makara Journal of Technology

Bulk metallic glass (BMG) has good mechanical strength, high hardness, wear resistance, and corrosion resistance with promising application in various industries. However, for the industrial production of BMG, the main issue is how to overcome limitations of joining with other materials. The present study focuses on solder processing at low operating temperature to avoid exceeding the recrystallization temperature. A feasible joining process for BMG was developed using lead-free solders. The BMG surface is pre-plated with copper, nickel, or titanium as a wetting layer. The reaction temperature is set between the glass transition temperature of BMG and the melting point of …

Design Of Ac Microgrid Topology With Photovoltaic Uncertainties In A Rural Village, Vannak Vai

Makara Journal of Technology

Energy needs are increasing day by day, especially for developing countries, due to population growth and changing lifestyles. A suitable microgrid topology with renewable energy integration is considered to fulfill the people and society’s needs. This paper focuses on the design of AC microgrid topology for a nonelectrified village with the integration of PV uncertainties in both sitting and sizing. The development of an optimal algorithm based on the conductor use minimization and unbalanced load improvement is proposed. The shortest path is proposed to search for the minimum conductor use. Then, the algorithm for improving the unbalanced load with two …

Mean-Shift Object Tracking Algorithm With Systematic Sampling Technique, Yoanes Bandung, Aris Ardiansyah

Makara Journal of Technology

Mean shift is a fast object tracking algorithm that only considers pixels in an object area, hence its relatively small computational load. This algorithm is suitable for use in real-time conditions in terms of execution time. The use of histograms causes this algorithm to be relatively resistant to rotation and changes in object size. However, its resistance to lighting changes is not optimal. This study aims to improve the performance of the algorithm under lighting changes and reduce its processing time. The proposed technique involves the use of sampling techniques to reduce the number of iterations, optimization of candidate search …

Analysis Of Correlation And Mapping Of Chlorophyll-A Concentrations And Sea Surface Temperatures In Coastal Areas Based On Terra Modis Satellite Image Data, Hendrata Wibisana, Bangun Muljo Sukotjo, Umboro Lasminto

Makara Journal of Technology

Ecosystems in aquatic environments are distinct from ecosystems on land. Changes that occur in ecosystems in aquatic environments affect the lives of biota in these waters, including the fish used as a food source in fishing communities in coastal areas. This study aims to determine the role of remote sensing in mapping and analyzing the relationship between the parameters of sea surface temperature and chlorophyll-a concentrations on the coast. The correlation of sea surface temperature with chlorophyll-a concentrations is modeled via linear regression. An analysis of variance test is performed to establish the suitability of the temperature data for the …

A Comparative Study Between 6 Degree-Of-Freedom Trajectory Model And Modified Point Mass Trajectory Model Of Spinning Projectiles, Ange Du

Doctoral Dissertations and Master's Theses

For spinning projectiles, the 6 Degree-of-Freedom model can closely capture their trajectories with high accuracy and details. However, it comes with the drawbacks of long computation time and needing many aerodynamic coefficients which can be hard to obtain. The Modified Point Mass Trajectory Model was introduced as a simplified solution. This work compares them with each other, and with some more conventional methods. A program is developed to simulate and visualize trajectories. With some augmentations, the Modified Point Mass model is able to generate comparable results in most cases, but not including special cases such as when the projectile is …

Lean Implementation In An Aquatic Cryopreservation Laboratory, Jennafer Zimmerman

Honors Capstones

No abstract provided.

Automated Residential Energy Audits Using A Smart Wifi Thermostat-Enabled Data Mining Approach, Abdulrahman Alanezi, Kevin Hallinan, Kefan Huang

Mechanical and Aerospace Engineering Faculty Publications

Smart WiFi thermostats, when they first reached the market, were touted as a means for achieving substantial heating and cooling energy cost savings. These savings did not materialize until additional features, such as geofencing, were added. Today, average savings from these thermostats of 10–12% in heating and 15% in cooling for a single-family residence have been reported. This research aims to demonstrate additional potential benefit of these thermostats, namely as a potential instrument for conducting virtual energy audits on residences. In this study, archived smart WiFi thermostat measured temperature data in the form of a power spectrum, corresponding historical weather …

Six-Sigma Quality Management Of Additive Manufacturing, Hui Yang, Prahalad Rao, Timothy Simpson, Yan Lu, Paul Witherell, Abdalla R. Nassar, Edward Reutzel, Soundar Kumara

Department of Mechanical and Materials Engineering: Faculty Publications

Quality is a key determinant in deploying new processes, products, or services and influences the adoption of emerging manufacturing technologies. The advent of additive manufacturing (AM) as a manufacturing process has the potential to revolutionize a host of enterprise-related functions from production to the supply chain. The unprecedented level of design flexibility and expanded functionality offered by AM, coupled with greatly reduced lead times, can potentially pave the way for mass customization. However, widespread application of AM is currently hampered by technical challenges in process repeatability and quality management. The breakthrough effect of six sigma (6S) has been demonstrated in …

Instrumentation And Experimentation Development For Robotic Systems, Tristan Kyzer

Theses and Dissertations

Localization of robotic systems is a necessity for control of robotic systems and often requires the use of costly sensors and equipment onboard the robot or installed within a facility. GPS or GNSS sensors are effective for localizing robots in GPSaccessible environments, but do not work as well in dense urban areas or inside fully enclosed buildings, such as factories or warehouses. Sensors such as LiDAR can be costly and require substantial experience and knowledge to utilize as well as potential changes to infrastructure for use. Computer vision-based localization systems offer potential as a localization solution for various applications. A …

In-Service Performance Evaluation And Installation Recommendations For Cable Median Barriers On Non-Continuously Shielded, Divided-Median Kansas Freeways, Nathan Dowler

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

The Kansas Department of Transportation (KDOT) installed 7.95 miles of cable median barrier (CMB) along K-10, K-96, and US-75 freeways in 2011 and 2012. In January 2020, KDOT funded a study to determine the in-service performance of its CMBs. In addition, KDOT sought to determine if it was cost-effective to modify guidelines for installing median barriers, which were based on annual daily traffic and median width.

Researchers reviewed every crash within approximately ¼ mile of a CMB installation and extracted crashes which involved a CMB impact. Researchers analyzed the critical details of each CMB crash, with particular emphasis on penetrations, …

Electric Hydrofoil Board, Zach Flood, Nick Potter, Wesley Sava, Trent Walker

Mechanical Engineering Senior Theses

The electric hydrofoil community has become very popular in recent years with its two major subsections being divided up into those that buy their boards commercially and those that build their own (the DIY community). The commercial boards are extremely expensive and can reach prices of over $12,000. This is the root cause of the rapidly growing DIY community who can build functioning boards for around $3000. Reducing this entry cost has made the sport much more accessible to new members and has allowed both the size of the community and awareness of the sport to increase. For this report …