Engineering Commons^™

Design For Metal Fused Filament Fabrication (Dfmf3) Of Ti-6al-4v Alloy., Mohammad Qasim Shaikh

Electronic Theses and Dissertations

Additive manufacturing (AM) offers unmatchable freedom of design with the ability to manufacture parts from a wide range of materials. The technology of producing three-dimensional parts by adding material layer-by-layer has become relevant in several areas for numerous industries not only for building visual and functional prototypes but also for small and medium series production. Among others, while metal AM technologies have been established as production method, their adoption has been limited by expensive equipment, anisotropy in part properties and safety concerns related to working with loose reactive metal powder. To address this challenge, the dissertation aims at developing the …

Simulation Of Fracture Strength Improvements Of A Human Proximal Femur Using Finite Element Analysis., Waleed Ebraheem Alim

Electronic Theses and Dissertations

The most common hip fracture in the elderly occurs as a result of a fall to the side with impact over the greater trochanter resulting in a fracture of the proximal femur. The fracture usually involves the femoral neck or the intertrochanteric region. It has recently been determined that the fracture crack of a hip fracture typically initiates on the superior-lateral cortex of the femoral neck and then propagates across the femoral neck, resulting in a complete fracture. The strength of the superior-lateral cortex of the femoral neck is likely determined by the combined properties of the generally thin cortex …

Design Of An Ice-Class Propeller For The Mv Yahtse, An Icebreaking, Car And Cargo, Roro Ferry, Mara Kramer

Senior Honors Theses

During early-stage ship design, a propulsion system must be matched with data from a resistance and propulsion analysis to determine the propulsion power required for the vessel to run at its design speed. Typically, this process is completed within NavCAD; however, NavCAD does not have a method to calculate icebreaking resistance or design a propeller to meet the ice-class criteria stipulated by the International Association of Classification Societies (IACS). This paper displays and discusses Python scripts written to complete the resistance and propulsion analysis, propeller optimization, and propeller structural design meeting IACS criteria for an icebreaking, RoRo car and cargo …

Improving The Impingement Cold Plate Thermal Design Using Numerical And Analytical Approach, Reuben Joshua Madhuker

Mechanical and Aerospace Engineering Theses - Archive

Conventional cooling methods for an IC chip uses heat spreader to transfer heat from the chip end of the spreader to the opposite end of the spreader which then uses air or water to remove heat and thereby maintaining the overall temperature. Unfortunately, the heat spreader itself has constraints such as conduction resistance which adds the heat spreader inefficiency. But if we increase the area exposed to the cooling end then this can be improved. This is done by introducing channels at that end. These channels act as fins which give a better shot at cooling the system temperature. These …

A Model-Based Approach To Predict Neuromuscular Control Patterns That Minimize Acl Forces During Jump Landing, Dieter Heinrich, Antonie J. Van Den Bogert, Robert Csapo, Werner Nachbauer

Mechanical Engineering Faculty Publications

Jump landing is a common situation leading to knee injuries involving the anterior cruciate ligament (ACL) in sports. Although neuromuscular control is considered as a key injury risk factor, there is a lack of knowledge regarding optimum control strategies that reduce ACL forces during jump landing. In the present study, a musculoskeletal model-based computational approach
is presented that allows identifying neuromuscular control patterns that minimize ACL forces during jump landing. The approach is demonstrated for a jump landing maneuver in downhill skiing, which is one out of three main injury mechanisms in competitive skiing.

Advancing The Use Of Quality Control Tools For High-Density Data In Modern Manufacturing, Romina Dastoorian

Dissertations

In modern manufacturing, advanced metrology systems are continually being incorporated into quality control (QC) systems to provide high-density (HD) datasets. These datasets can contain millions of measurements that can be used to represent a part’s whole geometry. While integrating HD datasets into QC systems has brought several opportunities to enhance the performance of QC systems, it has resulted in new challenges in this area as well. While significant amounts of research have been performed in this area, the QC research community still strives to tackle these challenges. This study identifies key challenges regarding incorporating HD datasets into QC systems. Specifically, …

Validation Of A Two-Dimensional Clinostat Design To Provide Functional Weightlessness To Custom Gas Exchange Vessels, Collin R. Topolski

Doctoral Dissertations and Master's Theses

Understanding the impacts of microgravity on bacteria is vital for successful long duration space missions. In this environment, bacteria have been shown to become more virulent, more resistant to antibiotics and form more biofilms. To learn more about these phenomena, many experiments must be sent to the International Space Station, which is cost- and time prohibitive. Instead, the use of ground-based analogs is advantageous to define preliminary results that can later be verified with a space-based experiment. This research explored the development of an innovative 2D clinostat for simulating microgravity using bacteria. Computational fluid dynamics, standards established by previous literature …

Performance And Economics Of Solar Inverters And Module Level Power Electronics In A 1 Mw Photovoltaic System, Maxwell Criswell

Biological and Agricultural Engineering Undergraduate Honors Theses

Photovoltaic solar panels convert sunlight to electricity in the form of direct current; therefore, a necessary component of every photovoltaic system is an inverter to convert the electricity to usable alternating current. There are various commercially available inverter technologies manufactured today such as microinverters, string inverters, and central inverters, as well as module level power electronic devices such as DC optimizers that are capable of improving system performance in string and central inverter systems. This thesis compares the performance and economics of five different inverter and module level power electronic systems through model simulation using Helioscope software. The five alternatives …

Transient Performance And Melt Front Characterization Of Phase Change Materials, Tyler Stamps

Mechanical Engineering Undergraduate Honors Theses

Thermal management systems are often over-designed for average use in order to handle spikes in heat generation, which increases the spatial and financial requirements. One way to mitigate this is via the use of phase change materials (PCMs) as thermal buffers and storage media. This material type exhibits excellent latent heat at the sacrifice of conductivity. The present paper examines the melt front behavior of a common solid to liquid PCM, paraffin, experimentally and numerically. The experimental scenario was a block of PCM with a constant temperature heat flux introduced on one end and a constant temperature cold boundary condition …

Nanoscratch Study Of Diamond-Like Carbon Coatings With A Polydopamine + Sio2 Adhesive Underlayer, Anna Fisher

Mechanical Engineering Undergraduate Honors Theses

Diamond-like carbon (DLC) coatings have a wide array of desirable characteristics such as low friction, high hardness, and scratch resistance. Due to high residual stress and thermal mismatch, DLC films experience adhesion difficulties when bonded with metallic substrates, leading to cracking and delamination. In this study, the properties of a new coating with a polydopamine underlayer and silica nanoparticles bonded to a stainless-steel substrate (PDA+SiO2/DLC) were studied alongside three other samples, one with a polydopamine underlayer (PDA/DLC), one with a trimethylsilane (TMS) underlayer (TMS/DLC), and one with no underlayer (DLC only). Nanoscratch tests were performed with a 1 μm spheroconical …

Noise Control In Sorting Conveyors, Eyra Herrera

Mechanical Engineering Undergraduate Honors Theses

E-commerce has increased the necessity of effective material handling equipment in warehouses and distribution centers. Sorter conveyors systems facilitate material handling by providing a reliable and automated system to classify and distribute products in a gentle and rapid manner. With the steady increase of speed in sorter conveyors to satisfy today’s industry demand, some systems have started to produce high noise levels that could potentially affect workers’ health. Since decreasing the speed of these conveyors is not a viable option to decrease noise in sorter equipment, industries have opted to find other ways to apply noise control to their equipment. …

Design And Control Of A Peristaltic Pump To Simulate Left Atrial Pressure In A Conductive Silicone Model, Jeremy Collins

Mechanical Engineering Undergraduate Honors Theses

According to the CDC, atrial fibrillation is responsible for more than 454,000 hospitalizations and approximately 158,000 deaths per year. A common treatment for atrial fibrillation is catheter ablation, a process in which a long flexible tube is guided through the femoral artery and to the source of arrhythmia in the heart, where it measures the electrical potential at various locations and converts problematic heart tissue to scar tissue via ablation. This paper details the design and control of a low-cost ($400) peristaltic pump system using repetitive control to replicate blood pressure in the left atrium in a conductive silicone model …

Fluid Powered Vehicle Challenge: Team Soulenoid Cycle, Kellen Muir Giuliani, Jordan David Kochavi, Cayla Renee Quinn, Martin Reyes

Mechanical Engineering

The National Fluid Power Association is a trade association that unifies customers and manufacturers within the hydraulics industry. Extending their partnership to universities, the annual Fluid Powered Vehicle Competition challenges college teams to design, build, and test a fluid-powered vehicle with the goal of educating students about the hydraulics industry and building career connections. Soulenoid Cycle produced the next iteration of Cal Poly’s fluid powered vehicle for the 2021 competition.

This report summarizes research, ideation, component selection, initial and final design, manufacturing, and competition results conducted by Soulenoid Cycle. Relevant research includes successful current and past vehicles, the operation of …

Mathematical Modeling Of A Two Wheeled Robotic Base, Kathryn Remell

Mechanical Engineering Undergraduate Honors Theses

This thesis presents the concept of using a two wheeled robot on the moon and briefly explores the requirements for successful long term operation in a lunar environment. The mathematical model for the motion of a robot with two fixed wheels on a differential drive with in a global reference frame. The robot is assumed to be balancing a platform so the mathematical model to balance the platform with wheel motors is also developed and briefly evaluated.

Characterizing High Entropy Alloys For Hypersonic Applications, Katherine Pettus

Mechanical Engineering Undergraduate Honors Theses

In this paper, the properties of a new and broad class of materials, high entropy alloys (HEAs), were investigated and evaluated for hypersonic applications. The plan was to identify candidate hypersonic HEAs and model the high-temperature strength using new advanced material models that account for asymmetry and anisotropy characterized with available test data. After accessing a local database of HEAs and their material properties in collaboration with Dr. Gorsse et al., it was realized the knowledge of HEAs is currently very broad but lacks depth. While hundreds of HEAs have been created and tested, none so far have both sufficient …

Improving The Performance Of An Ead Aircraft By Use Of A Retractable Electrode System, Michael Alexander Fredricks

Mechanical Engineering Undergraduate Honors Theses

Electroaerodynamic (EAD) propulsion is a growing area of research for small, low powered aircraft. Recent tests of EAD aircraft have demonstrated low performance in unpowered, gliding flight. The purpose of this paper is to investigate the effect of a retractable electrode system on the flight performance of an EAD aircraft. An analysis of electrode drag contribution on the MIT ionic wind plane’s performance predicts a maximum lift to drag ratio of 22, with the addition of a retractable electrode system, for a similarly sized and modeled EAD aircraft. An experiment is developed using a prototype aircraft, launcher, and retraction system …

Development Of A Computational Framework For Estimating Knee Joint Contact Forces In Running, Sean W. Kapp

Honors Theses

The prevalence of running as a form of exercise and the necessity of walking for simple locomotion obscure massive forces and moments within the body. An especial area of concern is the knee, as common among these injuries is knee pain as a result from high impact on the ground or ground reaction forces. These forces are altered by the foot strike pattern of the individual; in this study, either rearfoot strike (RFS) or forefoot strike (FFS). This alteration will impact internal forces conducted upward through the body. Given the complexity of the motion of running and the forces involved, …

Development Of A Software For The Optimization Of Mechanical Structural Elements, Joshua Gross

Honors Capstone Projects

The goal of this software is to develop the framework for the optimal design of a mechanical structural element that minimizes the total part volume while maintaining the induced stress below an acceptable level. The software starts with input from the user, which is a set of ANSYS APDL commands that include constant dimensions, applied force, and initial values for the variable dimensions. Then, a MATLAB script modifies the variable dimensions, and the output is analyzed by the nonlinear programming solver known as Sequential Gradient-Restoration Algorithm. Finally, the solver converges on the dimensions that produce a structurally viable element with …

Novel Coating Methods On Centrifugally-Spun Polymer Fibers For Applications In Lithium-Ion Batteries, Jonathan G. Ayala

Theses and Dissertations

The work presented in this thesis focuses on the processing, characterization, and electrochemical results of centrifugally spun composite carbon fiber electrodes for application as anode material in lithium-ion batteries. The work is presented as a compilation of two major projects. First, the use of novel Co3O4 wet coatings to increase the capacity of carbon fibers produced from Polyacrylonitrile (PAN). In this work, PAN fibers are produced via the Forcespinning method, and were heat treated by oxidation in air at 200 °C for four hours, and subsequent carbonization at 600 °C for six hours. The electrochemical performance of the Co3O4/C composite-fiber …

Economic Feasibility Of A Methanol To Dimethyl Ether Production Process To Avoid Contract Failure Shortfalls From The Covid-19 Pandemic, Jacob Noll, Robert Wasson, Harrison Mckinnis

Honors Theses

Our team entered the 2021 AVEVA Academic Competition, where teams of undergraduate senior chemical engineering students competed across the country. The competition was composed of two parts: the base case design and the optimization of a chemical process. As part of the competition, our team is acting as the Engineering team for a fictional company that has given us this project. Due to COVID-19, our methanol producing company has lost a contract with a customer, leaving 23,000 tonnes/yr of unclaimed methanol. We have two choices with this methanol: either sell the methanol on the market at the spot price for …

Evaluation And Sizing Of Solar Powered Reverse Osmosis Water Desalination System, Sandip Subedi

Honors Theses

About 71 % of the surface of Earth is water, out of which around 2.5 % is freshwater. The majority of the surface of Earth is occupied by seawater which also contains dissolved salt. The salt concentration in seawater makes it toxic to humans because the human body is unable to get rid of the salt that comes from seawater. The demand for fresh water is increasing due to the rise in global population. In this context, desalinated seawater is considered as a viable resource to meet the growing demand for fresh water. Desalination process is highly energy intensive due …

Analysis On Fuel Options For Scramjet Engines With The Study To Lower The Starting Mach Number, Sumantra Luitel, Gagan Dangi

Honors Theses

The main objectives of this report were to perform analysis of an ideal scramjet engine, to assess the influence of fuel on endurance factor, and the possibility of lowering the starting Mach Number of the scramjet. In the first part, an ideal cycle parametric analysis was conducted on three different fuels i.e. Liquid Hydrogen (LH2), Jet Propellant 7 (JP-7), and Rocket Propellant (RP-1), taking into account their availability, physical properties, current uses, and potential uses. The detailed analysis is done largely relying on a 9 step Parametric Cycle Analysis technique to study how fuel properties influence the variation of seven …

Design And Production Of A Bathtub Caddy, John Marquez

Honors Theses

The purpose of this thesis is to document and discuss the design and manufacturing process used to produce a bathtub caddy on a large-scale production process for the Center for Manufacturing Excellence Senior Capstone Project. This project was carried out over the Fall of 2020 and Spring 2021 semesters by a team consisting of an Undergraduate Chemical Engineering Undergraduate, two Mechanical Engineering Undergraduate, a Finance Undergraduate, and an Accounting Undergraduate. The objective of this project was to design the product and then a manufacturing process that could be used to at first produce a prototype before planning a ramp up …

Standardizing Patient Generated Sleep And Step Data For Evidation Health, Jade Desmet, Monroe Erle, Jamie Cullen

Industrial and Manufacturing Engineering

Since medical data has gone digital there has been a lack of standardization among wearable devices for managing the data. Evidation Health is a company that collects biometric data from a wide variety of wearable devices through their app, Achievement. Evidation is built upon a foundation of user privacy and control over permissioned health data. This project is in partnership with them, focusing on creating a standard data model and ETL tool for sleep and step data across the wearable devices Fitbit, Apple Watch, and Oura Ring. There is not yet a successful standardization for this health data, and the …

Binary Particle Mixtures As A Heat Transfer Media In Shell-And-Plate Moving Packed Bed Heat Exchangers, Chase Ellsworth Christen

Boise State University Theses and Dissertations

Solid particles are being considered in several high temperature thermal energy storage systems and as heat transfer media in concentrated solar power (CSP) plants. The downside of such an approach is the low overall heat transfer coefficients in shell-and-plate moving packed bed heat exchangers caused by the inherently low packed bed thermal conductivity values of the low-cost solid media. Choosing the right particle size distribution of currently available solid media can make a substantial difference in packed bed thermal conductivity, and thus, a substantial difference in the overall heat transfer coefficient of shell-and-plate moving packed bed heat exchangers. Current research …

First-Principles Studies Of Nucleation Of Atomic-Layered Molybdenum Disulfide By Atomic Layer Deposition, Matthew Lawson

Boise State University Theses and Dissertations

This dissertation implements first-principles calculations to understand the nucleation mechanisms for atomic layer deposition (ALD) of molybdenum disulfide (MoS₂) using MoF₆ and H₂S precursors. ALD is a self-limiting process that can deposit a range of materials at the nanoscale, while maintaining chemical stoichiometry, atomic scale thickness control, and can conform to high-aspect ratio substrate designs. ALD is extremely sensitive to surface chemistry and morphology; therefore, it is critical to understand how these factors control deposition.

Density functional theory (DFT) was used to understand what factors can control the nucleation for ALD of MoS₂ using …

Computational Fluid Dynamics Benchmark Validation Experiment Of Plenum-To-Plenum Flow Through Vertical Heated Parallel Channels, Austin W. Parker

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The next generation of nuclear power plants will have higher efficiency and improved safety, among other benefits; one attractive option is the high temperature gas reactor. An ability to predict the physics that occur within the reactor under normal conditions and accident scenarios is necessary before it receives regulatory licensing for use. The flow through a high temperature gas reactor involves complex interactions of heat transfer, fluids, and solids.

One method for simulating complex fluid dynamics is called Computational Fluid Dynamics. These simulations have already been used to predict the complex fluid flows found in high temperature gas reactors. Predicting …

Development Of A Solidworks Simulation Toolkit For A Sophomore Level Biomedical Engineering Course, Jordan Crosby

Biomedical Engineering Undergraduate Honors Theses

In the engineering industry, computer-aided design (CAD) programs are used to create models and create virtual experiments or studies that allow engineers to observe the real behavior of parts or assemblies under certain conditions. Companies hire students with experience in CAD, as professionals believe that CAD experience is beneficial [1,2]. SolidWorks is among the most popular CAD software used by engineers. SolidWorks has multiple functionalities that also allow for finite element analysis dependent on the license. Users can create simulation studies in SolidWorks Simulation that can be used as an accurate approximation for real results.

The goal of this study …

Inverse Methods For Near-Real Time Estimation Of Surface Heat Flux In Thermal Protection Systems For Space Vehicles, Obinna Oluchukwu Ugochukwu Uyanna

Theses and Dissertations

With the increased goal of manned explorations to outer space, safety during the atmospheric entry/reentry process is paramount as the incident heat fluxes on the surface of vehicle can reach critical values. Thermal Protection Systems (TPS) are therefore essential components in space vehicles as they ensure the safety and protection of the payload and cargo. In order to ensure improved active control capabilities and prolonged used of the vehicle, TPS surface conditions need to be known and determined. Since direct measurement of the surface heat flux using sensors is not feasible, one alternative involves the use of temperature sensors located …

Development And Characterization Of Nanofiber-Based Thermoelectric And Piezoelectric Composites, Julio Enrique Trevino

Theses and Dissertations

This study focuses on the development and characterization of nanofiber-based composites with the goal of developing flexible, lightweight, and cost effective thermoelectric and piezoelectric devices. The following materials were used in the development of the composites: polyvinylidene fluoride (PVDF) with polyaniline (PANI), polypyrrole (PPY), polyindole (PIN), polyanthranilic acid (PANA), polycarbazole (PCZ), polyacrylonitrile (PAN), functionalized multi-walled carbon nanotubes (MWCNT-COOH), and camphorsulfonic acid (CSA). Blends and in-situ polymerization techniques were utilized to increase the desired thermoelectric/piezoelectric response. Nanofiber systems were produced utilizing the Forcespinning® technique. The morphology, structure, electrochemical, thermal stability, thermoelectric, and piezoelectric performance was analyzed. All of the nanofiber PVDF/CP …