Engineering Commons^™

Configurable Seat Track Latching Mechanism, Emily Sun, Kai Quizon, Rick Hall, Daniel Turn, Nicholas Holman, Alexander Kuznik, Jacob Winkler, Audrey Trejo, Phoebe Zeiss, Steven Kam

Mechanical Engineering

The reconfigurable seating system is a flexible seating solution for transit vehicles that allows operators to change the configuration of the floor plan in a timely manner in order to accommodate change in needs. This project consists of three senior project teams each working on a component of the design: system, track & latch, and articulation. Descriptions of the responsibilities of each team will be discussed below.

Prosthetic Foot Shell, Christopher Menke, Colton Arbuckle, Jacob Rodriguez

Mechanical Engineering

Prosthetic foot shells are designed to fit around lower limb prosthetics to be able to fit shoes and several types of footwear. They are currently designed in a way that they wear through very quickly if used in an active lifestyle. The current designs on the market are designed for geriatric use. The sponsor for this project Mr. Dana Cummings, would like for the team to produce a product that extends current foot shell’s life. This document explains includes the team’s research process, the design process, and the main functions of what the team designed for. It will also show …

Composite Pegboard, Asa J. Cusick, Luis Corrales, Joelle Hylton, Wyatt Pauley

Mechanical Engineering

Many of those with mobility limitations who are told they will need a wheelchair for the rest of their lives can actually begin to stand and walk again given the proper tools and support. The current design for a wheelchair seeking to support this process is overly complex, heavy, and exhibits some features that could potentially pose a serious health hazard to those using it. The scope of this project is to aid in the design of an adaptable composite wheelchair frame that can be both lightweight and strong, while still allowing for physical diversity of potential users. Through research …

Transportable, Jung Sub Kim, Ellie Kitabjian, David Yang, Christopher Macias

Mechanical Engineering

This document is a Final Design Review (FDR) report for team TransporTable, a quartet of mechanical engineers at California Polytechnic State University, San Luis Obispo (Cal Poly). It chronicles our design and validation process through final design phase. Our project: to design and test concepts for a stackable table that streamlines group work. After conducting user/sponsor interviews and background research, we found that many products already exist, but none meet the specific blend of requirements set out by our sponsor. They include fast deploying/stowing times, durability, stiffness, and manufacturability. We ideated on the table’s functions, distilling many ideas into three …

Space Suit Attachment Quick Release System, Elyse C. Gillis-Smith, Andres I. Elzaurdia, Cole H. Stanton, Michael T. Roth

Mechanical Engineering

NASA plans to make it back to the Moon by 2024 with their Artemis Program, and stay there for a longer period of time to conduct research which will support the future of space exploration. While on the lunar surface, astronauts need to maximize their efficiency by carrying tools on their Exploration Extravehicular Mobility Unit (xEMU), and to accommodate this need, the Extravehicular Activity (EVA) Tools Team is pursuing a utility belt concept. The objective of this project is to develop a system capable of interfacing between the utility belt and any given tool, while also accommodating numerous restrictions and …

Uav For Medical Equipment Distribution, Richard Barakat, Logan Christensen, Brandon Halebsky, Justin Slavick

Mechanical Engineering

This Final Design Review report documents the senior project participating in the Vertical Flight Society’s 38th Annual Student Design Competition sponsored by The Boeing Company. The goal of this project and competition is to develop an unmanned vertical lift for medical equipment distribution capable of safely delivering a 50 kg payload over distances up to 200 km. This system must be autonomous and have a backup plan to land if any part of the system malfunctions. We discuss the research and justification that drove the selection of the aircraft configuration, a winged quadcopter with a rear propeller. Furthermore, we document …

Hands-On 3d Printed Dynamics Activities, Dakota Baker, Jacob Lindberg, Andrew Meyenberg, Junnior Rodriguez

Mechanical Engineering

The advancement of 3D printing has allowed everyday individuals to rapid prototype and manufacture in a more efficient, cost-effective, and timely manner. This has paved the way for a more adaptable educational model, by allowing instructors to easily access alternative instruments for teaching. By providing students with tangible tools, they will better be able to grasp complex principles. Dynamics professors need a way in which they can easily access these academic tools, transport them to and from class, and teach multiple dynamics principles through variations of a single 3D printed kit. Interviews with professors and students were conducted to gain …

Adaptive Robotic Chassis (Arc): Robocrop A Smart Agricultural Robot Toolset, Steven Bucher, Krissy Ikeda, Brooke Broszus, Alejandro Gutierrez, Ariana Low

Interdisciplinary Design Senior Theses

RoboCrop is a payload system that attaches to an existing modular drivetrain to support the agriculture industry with their primary challenge of labor shortages. ARC: RoboCrop features three degrees of freedom as an XYZ Cartesian robot and is intended specifically for pruning strawberry flowers. The image bay camera attached to RoboCrop’s frame identifies the strawberry flowers, communicates their XYZ coordinates, and then the Cartesian robot moves to the desired locations. The snipping toolhead is interfaced at the bottom of the Z-stroke and performs the snipping process. RoboCrop has a proven success rate of at least 70% of flowers pruned in …

Fourth-Order Comprehensive Adjoint Sensitivity Analysis (4th-Casam) Of Response-Coupled Linear Forward/Adjoint Systems: I. Theoretical Framework, Dan Gabriel Cacuci

Faculty Publications

The most general quantities of interest (called “responses”) produced by the computational model of a linear physical system can depend on both the forward and adjoint state functions that describe the respective system. This work presents the Fourth-Order Comprehensive Adjoint Sensitivity Analysis Methodology (4th-CASAM) for linear systems, which enables the efficient computation of the exact expressions of the 1st-, 2nd-, 3rd-and 4th-order sensitivities of a generic system response, which can depend on both the forward and adjoint state functions, with respect to all of the parameters underlying the respective forward/adjoint systems. Among the best known such system responses are various …

Fabricating Tinicu Ternary Shape Memory Alloy By Directed Energy Deposition Via Elemental Metal Powders, Yitao Chen, Xinchang Zhang, Mohammad Masud Parvez, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this paper, a TiNiCu shape memory alloy single-wall structure was fabricated by the directed energy deposition technique with a mixture of elemental Ti, Ni, and Cu powders following the atomic percentage of Ti50Ni45Cu5 to fully utilize the material flexibility of the additive manufacturing process to develop ternary shape memory alloys. The chemical composition, phase, and material properties at multiple locations along the build direction were studied, using scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Vickers hardness test-ing, tensile testing, and differential scanning calorimetry. The location-dependent compositions of martensitic TiNi and austenitic TiNi phases, mechanical properties, and functional properties …

Bi-Directional Kerr-Lens Mode-Locked Titanium Sapphire Laser, Ricky Arnold, Stratos Koutroulis, Dylan Meyer

Mechanical Engineering Senior Theses

Precision near-infrared absorption spectroscopy is a highly desired scientific method, but the blooming technology has not yet come to fruition. Field deployments are limited, and some methods come with limitations that hamper the viability. The laser cavity completed for this thesis project is a single cavity Dual Comb Spectroscopy laser, which improves myriad limiting characteristics of previous lasers in this application. Crucially, it can produce two simultaneous pulse trains with unique repetition rates. The laser cavity has been designed, built, and aligned for improved stability, including vibrational, noise, and thermal control. The design, analysis, and results of a dual comb …

Toward Cost-Effective Residential Energy Reduction And Community Impacts: A Data-Based Machine Learning Approach, Adel Naji, Badr Al Tarhuni, Jun-Ki Choi, Salahaldin Alshatshati, Seraj Ajena

Mechanical and Aerospace Engineering Faculty Publications

Many U.S. utilities incentivize residential energy reduction through rebates, often in response to state mandates for energy reduction or from a desire to reduce demand to mitigate the need to grow generating assets. The assumption built into incentive programs is that the least efficient residences will be more likely take advantage of the rebates. This, however, is not always the case. The main goal of this study was to determine the potential for prioritized incentivization, i.e., prioritizing incentives that deliver the greatest energy savings per investment through an entire community. It uses a data mining approach that leverages known building …

Adjustable Head Tube Angle Headset, Glenn Petersen, Ben Harper, Josh Martin, Dylan Prins

Mechanical Engineering

This final design review report describes the design, manufacture, and test process of a bicycle headset capable of quickly and easily adjusting the effective head tube angle. The evolution of mountain bike geometry has forced bike designers to compromise between climbing and descending performance when choosing a head tube angle. A headset capable of quickly adjusting the effective head tube angle would allow riders to optimize their bike’s geometry for different stages of riding. This report details the research, idea generation, concept development and selection, design, manufacturing, and testing of our adjustable head tube angle headset.

Adjustable Height Pedestal Grinder Stand, Josef Zagorski, Zachary Wedel, Michael Sitar, Daniel Zevenbergen

Mechanical Engineering

Pedestal grinders are one of the most common machines found in machine shops today. The current industry standard for mounting a grinder is on a fixed single pillar, cast iron pedestal. A fixed pedestal allows for no vertical adjustment for shop users of different sizes and is a safety hazard. This report further defines this problem and proposes an iterative design process to meet the needs and wants of the customer. The adjustable-height pedestal grinder stand Senior Project team used this problem and design process to successfully complete the project within the allotted time. The first major deliverable and milestone …

Standardizing 1ru Chassis To Pcba Interfaces, Bryce J. Mcneil, Leia K. Tashiro, John H. Liu, Sarika L. Singhal

Mechanical Engineering

Cisco currently designs a variety of custom chassis for different types of servers, routers, and switches. Our senior design project aims to reduce the number of custom chassis Cisco develops by standardizing the perimeter mounting locations for the printed circuit board assembly on the chassis. The purpose of this report is to document our selected project direction and support the decisions with appropriate evidence. In addition to research on the customer’s needs, the product, and the technical background used to understand the project scope, our group has come up with a way to analyze and compare mounting locations for various …

Bicycle Headset With Adjustable Spring Rate, Andrew W. Drees, Jonah Masumoto, Camden R.S. Boshart, Matthew B. Mounteer

Mechanical Engineering

Fork flop can play an important role in the performance of a mountain bike. This phenomenon of fork flop is known as the tendency that the front wheel of a bike wants to flop over to one side when moving slowly. The fork flop experienced on a bicycle changes with the geometry of the bike, but our team sought to change the fork flop experienced through an adjustable internal spring design that attaches to the bicycle instead. From our research, we decided to utilize torsion springs as the method for mitigating fork flop. We also decided to use load cells …

Sourceamerica Design Challenge Accessible Kitting And Packaging Station, Christopher Wijaya Tan, Keanau Rick Robin, Kyle Huawei Chuang, Ashley Humpal

Mechanical Engineering

This document entails our research, design, proposed development, and testing process for solving the 2020 SourceAmerica collegiate design challenge. Our team, “Just Kitting”, is composed of four Mechanical Engineering students from California Polytechnic San Luis Obispo. The design challenge requires us to create a device that will help improve the quality of life and productivity of people with disabilities working in the kitting and packaging industry. This document includes our background research and information received from various interviews with our sponsor and others who have experience working with disabilities. Using this information, we refined our problem statement to focus on …

Tensile Testing Environmental Chamber – Structural, Michael Ingel, Erik Soldenwagner, Austin Marshall, Lauren Schirle

Mechanical Engineering

Environmental chambers for tensile testing machines are used to study how a multitude of materials behave in extreme temperatures. These chambers provide the necessary information to innovate cutting edge technology for materials in fields such as aerospace. These chambers are often heavy and expensive requiring a significant amount of time and money just in the installation process alone. This report will serve to outline and define the design and fabrication of an environmental chamber, conducted by a team of four senior mechanical engineering students at California Polytechnic State University, San Luis Obispo. The goals of the project include a low-weight …

3-Axis Reaction Wheel System For Cubesats, Alexandra Mae Lee, Daniel Leon, Christopher Pablo Casillas, Rose Mccarver

Mechanical Engineering

Reaction wheels are a common, but expensive, component used in CubeSats, that can accurately position a satellite using an imparted momentum (or impulse) from a rotating flywheel to adjust a satellite’s attitude. This document serves as the final design review and report for the 3-Axis Reaction Wheel Senior Design Project in the Mechanical Engineering Department of California Polytechnic State University, San Luis Obispo. The goal of this project is to produce a functional, low-cost 3-axis reaction wheel system based on previous research done by a master’s student at Cal Poly to be implemented in future CubeSats in the Cal Poly …

Blds Pressure Belt, Hailey Earnest, Sean Casteel, Benjamin Bons, Biren Rama

Mechanical Engineering

Dr. Westphal has a Boundary Layer Data System (BLDS) that is used to take pressure measurements on the surface of the aircraft. Our team has created a design and manufacturing method for producing the corresponding pressure belt that attaches to Dr. Westphal's system to obtain pressure data.

Cal Poly Wind Power: Wind Turbine Prototype, Sophie A. Spencer, Maggie Nevrly, Michael Reyna, Loi Q. Nguyen

Mechanical Engineering

The Cal Poly Wind Power (CPWP) club is competing in the Collegiate Wind Competition (CWC) hosted by the National Renewable Energy Laboratory (NREL). The CWC is hosted annually by NREL to increase the number of skilled workers prepared to work in the wind energy industry. Our senior project team is one of several design teams contributing to the CPWP prototype turbine design including the pitching mechanism, blade design, generator, and shaft. The scope of this project is to design the yaw mechanism, tower, and nacelle. The goal is to create components that function well with other planned components and are …

Adaptive Vehicle Control, Brian L. Finger, Maria Vargas, Jacob T. Larson, Christopher J. Villa

Mechanical Engineering

This report presents the final design for our device made for Mrs. Laura Jagels. Mrs. Jagels, who has an above the knee amputation, needed a device that would allow her to operate a manual car in a safe and reliable way that still gives her the traditional driving experience. This report takes into consideration the shortcomings of current market devices that enable amputees to operate vehicles. From this research and through interviews with Mrs. Jagels, we were able to decide on our device specifications, giving us a basis to objectively evaluate designs. Ideation and concept prototype building was performed for …

Controlling Locomotion Of A Robotic Leg, Tai K. Mitchell, Connor Bush, Patrick Ward, Ben Spin

Mechanical Engineering

Dr. Xing and Professor Refvem are working to research and develop a quadruped robot that is capable of basic movements including walking, running, and jumping. As senior project group F-11, we are joining a team of engineers to assist in the development of the quadruped. Our team was tasked with creating a mathematical model, designing a control method, and implementing that control method for the quadruped's legs in Simulink. This will allow both current and future students to understand the response of the system and provide a building point for future researchers to create working quadrupedal robots. This report documents …

Saver (Surface Autonomous Vehicle For Emergency Rescue), Tyler Jorgensen, Ethan Miller, Josephine Isaacson, Joshua Hoye

Mechanical Engineering

This document serves to introduce the design team and their competition challenge, as well as to detail the results of the project. The original design challenge was the NASA Micro-g NExT’s SAVER (Surface Autonomous Vehicle for Emergency Rescue) competition; we were tasked with developing a self-driving water vehicle capable of delivering supplies to Orion astronauts separated from the rest of their crew in the case of a maritime emergency. However, we were not selected to go forward in this competition and thus we decided to scale down the size of the SAVER device to shift the focus of the project …

Vibration Isolation For Scanning Tunneling Microscope, Seth Ewing, Ryan Mcmullen, Jason Behrens, Stephen Deherrera

Mechanical Engineering

Scanning Tunneling Microscopy (STM) works by scanning a fine metal wire over a conductive sample in order to image samples on the atomic level. The microscope uses a feedback loop with a PID controller to maintain a constant tunneling current between the sample and the tip. In order to obtain clear imaging at the atomic level, the microscope and the sample need to be isolated from external vibrations in a vacuum chamber. The scope for this project is to build and test a single-stage vibration isolation system that effectively attenuates the amplitude of external vibrations acting on the microscope. This …

Scitechatorium, Esther Hurst, Emma Salam, Nejad Harara, Felipe Dejesus

Mechanical Engineering

The Bellevue-Santa Fe Charter School SciTechatorium needs a new educational exhibit for its K-6th grade students. The exhibit must be safe, engaging, and exciting for the students to use, and will ideally introduce students to the topics of Science, Mathematics, Engineering, Art, and Technology (STEAM) concepts. The team has investigated some of the most popular science museums from around the nation, as well as several popular children’s educational toys. This research revealed a need for hands on, focused exhibits to provide an effective educational experience. Many of our favorite existing exhibits give students an opportunity to fail in a safe …

Autonomous Tennis Ball Collector, Frances Erin Belcher, Michael Wai-Chun Yiu, Matthew David Hoffman, Alex Boyko Petrov, Robert E. Luttrell

Mechanical Engineering

Practicing tennis often involves hitting many tennis balls from one side of the court to the other without an opponent to hit the balls back. In training sessions like these, the task of collecting the balls is laborious when performed manually. The objective of this project is to develop a robotic tennis ball collector that can automatically collect the balls from one side of the court so that the player can rest rather than collect the balls manually. This document outlines the process of designing such a robot. Included in this report is background research, prototype, and concept modeling, along …

Unmanned Research Raft, Jacob Davis, Andrew Fleming, Luke Vickerman, Kahye Yu

Mechanical Engineering

This document serves as the Final Design Review report for the design team conducting the research raft design project for Lawrence Livermore National Lab (LLNL). Our team has taken on a project to design a new research raft for LLNL.

The current rafts are suitable, but engineers have modified and altered the rafts to add more features as needed. This has led to a raft that accomplishes mission goals, but still has room for streamlining. The battery technology has also improved. Our goals were to redesign the raft from the ground up, reducing the size and weight. We also wanted …

Me-Em Enewsbrief, June 2021, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

High Throughput Mechanical Testing Platform And Application In Metal Additive Manufacturing And Process Optimization, Ke Huang, Chris Kain, Nathalia Diaz-Vallejo, Yongho Sohn, Le Zhou

Mechanical Engineering Faculty Research and Publications

Agility of additive manufacturing (AM) warrants a development of an equally agile, high-throughput properties evaluation technique that can efficiently assess properties of AM specimens as functions of materials and process variables. High throughput (HTP) tensile testing rig has been developed, enabled by miniature sample design and Python based control codes for a full automation of testing and data processing. The rig is capable of testing 60 specimens per hour, much faster than conventional tensile testing. To luminate the merit of its use, an efficient process optimization workflow based on HTP testing is proposed and demonstrated on laser powder bed fusion …