Engineering Commons^™

A Study Of The Surface Properties Of Additive Manufactured Inconel 718 After Laser Surface Treatment And Cnc Grinding, Sampson K. Canacoo

Theses and Dissertations

This study investigated the surface properties of additive manufactured Inconel 718 produced through selective laser melting, and the effects of laser ablation and CNC grinding on the surface finish. The objectives were to investigate the effects of the various parameters of laser ablation and CNC grinding on the Inconel 718 surface. The parameters used for the laser experiments were pulse energy (4, 20, and 30 µJ), scanning speed (5, 10, and 15 mm/s), and hatch distance (10, 30, and 50 µm). For the grinding experiments, the wheel speed was kept constant at 20.3 m/sec, however, two different workpiece speed (8.6 …

Development Of Vegetable Oil-Based Nano-Lubricants Using Ag, H-Bn And Mgo Nanoparticles As Lubricant Additives, Kollol Sarker Jogesh

Theses and Dissertations

Because of the harmful impact of petroleum-based lubricant on the environment and human body, vegetable oil-based lubricant with eco-friendly nanoparticles has a great potential to be an alternative lubricant if it possesses proper lubricating properties. In this study, thermal conductivity, viscosity and tribological properties (wear scar diameter and coefficient of friction) of vegetable oil-based nanolubricant, developed from soybean oil and sunflower oil, modified with Ag, h-BN and MgO nanoparticles as lubricant additives, were evaluated. For thermal conductivity evaluation, a line heat source method was used with KD2 Pro-Thermal Property Analyzer. For viscosity evaluation, Haake Mars 40-rheometer was used to evaluate …

Investigation Of Process Parameters To Fabricate Refractory Medium-Entropy Alloy By Selective Laser Melting Process, Abdullah Al Masum Jabir

Theses and Dissertations

This thesis proposal investigates the synthesis of TiWMo refractory medium entropy alloy (RMEA) by selective laser melting process from elemental powder. Steel, titanium and tungsten substrates were used to study the impact on the formation of TiWMo RMEA. Different process parameters were applied to investigate the effects on melting, diffusion and formation of RMEA. The microstructure of TiWMo and elemental distribution were observed by scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS). SEM analysis revealed that with higher energy density the pores and microcracks were improved. EDS data validated the composition is homogenized and stable after few layers …

Femtosecond Pulse Filamentation In Dielectric Media Toward Photonics Sensor Fabrication, Anitha Narayanan

Theses and Dissertations

Through pulse filamentation, femtosecond laser pulses have been utilized to modify the refractive indices of dielectric materials such as glass, A-plane sapphire crystal, and Cplane sapphire crystal. The 10x Infinity Corrected Lens was used, and the focusing condition was tuned as being the same and fixed to both glass and sapphire crystals. First, 8uJ of laser energy was optimized to produce controlled pulse filamentation voids in the glass. The laser intensity was then optimized to 2-3.5 uJ, 1.5 uJ, & 2.5 uJ, respectively, for the controlled pulse filamentation in A and C plane sapphire crystals. Due to the different crystal …

Development Of An Electro-Centrifugal Spinning Setup For Nanofiber Production Research, David A. Treviño

Theses and Dissertations

Nanofiber production methods have been developed and improved over the course of decades. Each process allows for the creation of fibers with distinct properties that provide benefits to growing number of applications. On the same note, every process has shortcomings that keep them from being universally valid for all applications. This research considers electrospinning and centrifugal spinning systems and attempts to create a process which maintains high fiber qualities like small and consistent fiber diameters, and improved fiber alignment while providing a high fiber yield. The electro-centrifugal (EC) spinning machine that resulted was designed utilizing computer aided design (CAD) software …

Feasibility Analysis Of Embedding Optical Fiber Sensor Into Additively Manufactured Part, Mahmudul Hasan Porag

Theses and Dissertations

The research tried to examine the viability of the embedment of optical fiber sensors in Additively built components, packaging the sensors within the components, and characterizing the sensors for sensing a specified measurement. Optical fiber sensors are popular due to their small size, resilience against electromagnetic radiation, and reliability in potentially dangerous conditions. Embedding fibers inside a product allows for the monitoring of critical areas, allowing for preemptive action in the case of a breakdown. Coupons of Inconel 718 were made using laser powder-bed fusion (LPBF), with the fabrication settings tuned to determine whether such a development was possible. After …

Effects Of Polymer Side-Group Size On Interfacial Mechanics Of Graphene-Polymer Nanocomposites, Grace Brokaw

All Theses

Graphene-reinforced polymer nanocomposites possess excellent mechanical, thermal, and electrical properties, which make them promising candidates for various applications. Favorable interfacial interactions and mechanics between graphene sheets and polymer matrices are often essential to achieve superior mechanical properties. Nevertheless, it remains largely elusive how molecular features of polymer systems, particularly the side-group size of polymer chains, affect the interfacial mechanics between graphene sheets and polymer matrices, primarily due to challenges in well controlling these features in experiments. On the other hand, exploring their roles in the mechanical properties of graphene-polymer nanocomposites is very expensive to study with all-atomistic molecular dynamics (MD) …

High Throughput And Highly Controllable Methods For In Vitro Intracellular Delivery, Justin Brooks, Grayson Minnick, Prithvijit Mukherjee, Arian Jaberi, Lingqian Chang, Horacio D. Espinosa, Ruiguo Yang

Department of Mechanical and Materials Engineering: Faculty Publications

In vitro and ex vivo intracellular delivery methods hold the key for releasing the full potential of tissue engineering, drug development, and many other applications. In recent years, there has been significant progress in the design and implementation of intracellular delivery systems capable of delivery at the same scale as viral transfection and bulk electroporation but offering fewer adverse outcomes. This review strives to examine a variety of methods for in vitro and ex vivo intracellular delivery such as flow-through microfluidics, engineered substrates, and automated probe-based systems from the perspective of throughput and control. Special attention is paid to a …

Measurement Of Low-Speed Impinging Jet Structure Using Temperature Sensitive Paint, Arthur Dean Woodworth

Masters Theses

Temperature sensitive paint (TSP) is used to analyze surface flow structures driven by a jet impinging on a heated steel sheet. Temperature and Nusselt number images are calculated from CCD images of the TSP surface. TSP calibration is discussed. Skin friction data is obtained from the temperature images.

Data is collected for metal and 3D-printed plastic nozzles of varying shape and size at one or two jet airspeeds depending on the nozzle. For the circular nozzles, data is collected for four Reynolds numbers at impinging angles of 90, 70, and 50 degrees. For the elliptical nozzles and the star-shaped nozzle, …

Tympanostomy Tubes In Children: A Fem Study Of Adverse Effects, Manuel Nicolas Jaramillo Bucheli

Theses and Dissertations

Background: The current study investigates if tympanic (myringotomy) tubes affect hearing by comparing the harmonic displacement response to sound excitation within the hearing frequency range for healthy vs. surgically-treated pediatric tympanic membranes. The use of ear myringotomy tubes has proven an effective method for combating recurrent ear infections in infants and children. These tubes are placed in the tympanic membrane through an incision and connect the middle ear to the external ear, thereby allowing fluid drainage and middle-ear ventilation. While this treatment has been proven beneficial in alleviating urgent pus accumulation in the middle ear, recent research shows that it …

Design And Optimization Of High-Power Density Permanent Magnet Motor With Integrated Cooling For Aircraft Propulsion, Aravindakshan Thirumalai Ananthanpillai

Theses and Dissertations

There is a critical need for the electrification of transportation systems. While power density required for ground-based vehicles can, to some extent, be met by current off-the-shelf motors and generators, aircrafts require significant improvements both in terms of power density and efficiency. The concept relies on the tight integration of a high-power density dual-rotor permanent magnet motor, high power density SiC power converters, and a shared closed loop cooling system rejecting the heat in the propulsion ducted fan air stream. The motor is based on a dual-rotor configuration using permanent magnets forming ideal Halbach arrays allowing for high magnetic loading …

The Effect Of Zonation, Biofouling, And Corrosion Products On Cathodic Protection Design For Offshore Monopiles, Caglar Erdogan

Theses and Dissertations

Cathodic protection (CP) is required to prevent corrosion of the submerged steel for offshore wind monopile foundations in the marine environment. The design of these systems depends on the environmental conditions, including temperature, salinity, pH, dissolved oxygen, depth, micro- and macro-organisms, and water flow rates. The standards utilized to design cathodic protection systems consider only some of these conditions. This research identified the gaps in knowledge for the design of corrosion prevention systems for offshore wind monopile foundations and investigated the changes in cathodic current densities due to macro-galvanic cells, fouling communities and corrosion products established on uncoated vertical steel …

Thermal Design And Energy Analysis Of A Greenhouse In Microgravity Conditions, Nivedha Karigiri Madhusudhan

Theses and Dissertations

The recent progress in commercial space flights and prospects for interplanetary space missions has attracted more attention towards developing sustainable built environments in microgravity conditions. An important factor in establishing a sustainable living condition for outer space applications is the ability to produce food. The thermal design considerations in a greenhouse have a major impact on the survival, water efficiency, quantity, and quality of plants produced. The extremely low environmental temperatures necessitate the use of heaters which do consume energy. Given the scarcity of energy access, it is important to achieve proper thermal conditions with the lowest possible energy requirements. …

Mechanics Modeling Of Non-Rigid Origami: From Qualitative To Quantitative Accuracy, Jiayue Tao

All Dissertations

Origami, the ancient art of paper folding, has recently evolved into a design and fabrication framework for various engineering systems at vastly different scales: from large-scale deployable airframes to mesoscale biomedical devices to small-scale DNA machines. The increasingly diverse applications of origami require a better understanding of the fundamental mechanics and dynamics induced by folding. Therefore, formulating a high-fidelity simulation model for origami is crucial, especially when large amplitude deformation/rotation exists during folding.

The currently available origami simulation models can be categorized into three branches: rigid-facet models, bar-hinge models, and finite element models. The first branch of models assumes that …

Infusing Kirigami Principles Into Design Of Mechanical Properties, Hesameddin Khosravi

All Dissertations

The emergence of mechanical metamaterials — which derive their properties primarily from the underlying architecture rather than the constituent material — has unleashed a new era of material design and functionalities. To fully materialize the promising potentials of metamaterials, it is crucial to develop versatile, scalable, and easy-to-fabricate methods that can both generate and tailor the underlying periodic architecture. To this end, we propose the use of kirigami — a popular recreational art of cutting and manipulating paper — as a platform to create periodicity and super-stretchability. Kirigami has become a design and fabrication framework for constructing metamaterials, robotic tools, …

Study On The Spatiotemporal Dynamic Of Ground-Level Ozone Concentrations On Multiple Scales Across China During The Blue Sky Protection Campaign, Haoji Wu, Lin Pei, Xiaowei Zhu, Bin Guo, Dingming Zhang, Multiple Additional Authors

Mechanical and Materials Engineering Faculty Publications and Presentations

Surface ozone (O3), one of the harmful air pollutants, generated significantly negative effects on human health and plants. Existing O3 datasets with coarse spatiotemporal resolution and limited coverage, and the uncertainties of O3 influential factors seriously restrain related epidemiology and air pollution studies. To tackle above issues, we proposed a novel scheme to estimate daily O3 concentrations on a fine grid scale (1 km × 1 km) from 2018 to 2020 across China based on machine learning methods using hourly observed ground-level pollutant concentrations data, meteorological data, satellite data, and auxiliary data including digital elevation model (DEM), land use …

Review Of Vegetable Nanolubricants For Tribological Applications, Laura Peña-Parás, Martha Rodríguez-Villalobos, Demófilo Maldonado-Cortés, José Andrés González, Ricardo De Jesús Durán, Javier A. Ortega

Mechanical Engineering Faculty Publications

About 40 million tons of lubricants are used every year for various industry purposes and applications, where most of them are petroleum based oils. These oils are difficult and expensive to dispose of, have low biodegradability and are contamination risks. Recent efforts have been focused on reducing the environmental impact of petroleum based lubricants through the use of vegetable oils since they are biodegradable and have good lubricity. A drawback of vegetable oils is their poor thermal stability and oxidation, which causes them to decrease their properties at higher loads. Nanoparticle (NP) additives have been explored for improving the tribological …

Dynamic Surface Tension Of Surfactants Through Separation Of Diffusion And Dilation Effects, Brandon Ortiz

UNLV Theses, Dissertations, Professional Papers, and Capstones

Surfactants are biphilic monomers that adsorb to interfaces and have the ability to reduce interfacial tension. From this reduction in interfacial tension, surfactants are able to function as emulsifiers, detergents, and wetting agents among a variety of other things. Despite their ubiquity surfactants and surfactant behaviors, in particular those in highly dynamic environments, are not yet well characterized. In these environments, surfactants undergo significant distortions to droplet, bubble, and foam geometries which induce changes to the surface tension. This establishes a need to understand how surfactants respond to distortions of geometry through diffusion and dilational effects. To address this need, …

Parametric Modeling Of Biomimetic Sharkskin For Wire Edm For Drag Reduction And Hydrophobicity, Joel Maxwell

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This research sets out to demonstrate the viability of parametric modeling for biomimetic sharkskin in the effort to reduce drag and create a self-cleaning surface. Multiple designs were created to be machined by Wire EDM on stainless steel and titanium and were comparatively tested. Limitations of current manufacturing processes to economically produce naturally occurring structures such as sharkskin, emphasize the need to be able to calculate the most accurate design for a given manufacturing process. By designing a simplified but parametrically consistent model compared to an accurately depicted 3D model of sharkskin, the textured samples produced can be further tested …

Prediction Of Meltpool Depth In Laser Powder Bed Fusion Using In-Process Sensor Data, Part-Level Thermal Simulations, And Machine Learning, Grant King

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

The goal of this thesis is the prevention of flaw formation in laser powder bed fusion additive manufacturing process. As a step towards this goal, the objective of this work is to predict meltpool depth as a function of in-process sensor data, part-level thermal simulations, and machine learning. As motivated in NASA's Marshall Space Flight Center specification 3716, prediction of meltpool depth is important because: (1) it can serve as a surrogate to estimate process status without the need for expensive post-process characterization, and (2) the meltpool depth provides an avenue for rapid qualification of microstructure evolution. To achieve the …

Dynamic Analysis, Characterization, And Design Of Rigid-Flex Pcb Robotics, John Bell

All Dissertations

The era of space exploration is driven by and fuels large advances in technological progress.
Over the last decade, engineering practices for spacecraft, space structures, robotics, software and
hardware, manufacturing techniques, and the implementation of new and novel materials has been
revolutionized. Space exploration pushes the envelope in terms of technological capabilities and
robotic systems (rovers) become lighter, smaller, and more capable of sustaining damage. This
dissertation aids in the advancement of design knowledge for a class of rovers characterized by
their chassis architecture: rigid-flex printed circuit board (PCB) robotics. These rovers leverage
the printed circuit cards as the structural …

Multiple Heat Exchanger Cooling System For Automotive Applications – Design, Mathematical Modeling, And Experimental Observations, Zaker Syed

All Dissertations

The design of the automotive cooling systems has slowly evolved from engine-driven mechanical to computer-controlled electro-mechanical components. With the addition of computer-controlled variable speed actuators, cooling system architectures have been updated to maximize performance and efficiency. By switching from one large radiator to multiple smaller radiators with individual flow control valves, the heat rejection requirements may be precisely adjusted. The combination of computer regulated thermal management system should reduce power consumption while satisfying temperature control objectives. This research focuses on developing and analyzing a multi-radiator system architecture for implementation in ground transportation applications. The premise is to use a single …

Modeling, Control And Estimation Of Reconfigurable Cable Driven Parallel Robots, Adhiti Raman Thothathri

All Dissertations

The motivation for this thesis was to develop a cable-driven parallel robot (CDPR) as part of a two-part robotic device for concrete 3D printing. This research addresses specific research questions in this domain, chiefly, to present advantages offered by the addition of kinematic redundancies to CDPRs. Due to the natural actuation redundancy present in a fully constrained CDPR, the addition of internal mobility offers complex challenges in modeling and control that are not often encountered in literature.

This work presents a systematic analysis of modeling such kinematic redundancies through the application of reciprocal screw theory (RST) and Lie algebra while …

Compact Electrospray Propulsion Systems For Small Form-Factor Satellites: An Orbital Performance Survey & Platform Design, Alberto Meza

Open Access Theses & Dissertations

Over the past decades, small form-factor satellites such as CubeSats have remained as one of the most accessible platforms to reach space for universities, research institutions, private and governmental entities to perform a wide range of missions. This paper presents a survey into the design and implementation of an electrospray rail thruster, to be integrated to the CubeSat platform. The design investigated features propellant tanks for each individual thruster embedded inside the rail of a standard 1U CubeSat. The capabilities of utilizing the electrospray thruster as an attitude & determination control system was also investigated in which, a pointing accuracy …

Novel Interlaminar Reinforcement To Enhance The Impact Damage Resistance Of Carbon Fiber-Reinforced Polymer Matrix Composites, Daisy Haidee Mariscal

Open Access Theses & Dissertations

Aerospace, aircraft, marine, and automobile applications are increasingly using composite materials for lighter, higher stiffness, and strength properties. Despite these advantages, composite materials have one major disadvantage. The through-thickness properties are extremely weak when subjected to impact damage. When a composite material is subjected to a low-velocity impact, there is hardly any visible damage on the surface compromising the composite material internally without any external notice. Internal damage may be delamination, which is the most common, matrix cracking, and fiber breakage. A composite material is made up of layers of fiber. The interlaminar region is located in between these layers. …

The Qualification Of Sealability And Creep Relaxation Of Additively Manufactured Zytel Gaskets For Pem Fuel Cells, Robert Lazarin

Open Access Theses & Dissertations

The purpose of this thesis is to study the feasibility of low-cost additive manufacturing of gaskets for proton exchange membrane fuel cells exposed to extreme temperature conditions ranging from -55°C to 100°C. With the growing popularity and decreasing costs of additive manufacturing technologies, specifically Material Extrusion (ME), research is being conducted to determine the feasibility of ME components. Thermally cycled PEMFCs may exhibit accelerated gasket deterioration, therefore, the mechanical stability of material extruded gaskets following a harsh thermal cycle must be assessed. The feasibility of the material extruded gaskets will be proven by manufacturing optimization and mechanical testing. The target …

Cryogenic Flow Boiling Heat Transfer On Additively Manufactured Liquid Rocket Engine Cooling Channels, Debra Jazmin Ortega

Open Access Theses & Dissertations

The enhancement of flow boiling heat transfer is critical because it can solve thermal management issues seen across all engineering and manufacturing applications. Even though advancements are being made, more studies are needed to understand the behavior of forced convective boiling further.Currently, there are four major issues in the field of regenerative cooling of liquid rocket engines. 1. The cooling channels are typically manufactured using conventional machining, while aerospace industries are currently exploring the additive manufacturing approach. 2. The experimental critical heat flux values for cryogenic fluids are either lower or very close to the model predictions; however, the effect …

Direct Ink Write And Thermomechanical Characterization Of Thermoset Composites, Sergio Dante Favela

Open Access Theses & Dissertations

This research will be divided into two sections. The first section discusses direct ink writing and thermomechanical characterization for thermoset composites. The thermoset ink is prepared with fillers aiding the printing process by modifying the rheology of the ink and geometry retention by allowing for the part to have an initial UV cure step. Three specimen formulations with different weight percentages were printed by material extrusion in the shape of tensile specimens following ASTM standard D638 to characterize the mechanical properties at room temperature, 100â?? and 200â??. Furthermore, the ink resin was characterized through DSC, TGA, and rheology testing. The …

Evaluation And Implementation Of Lean Engineering Principles For Improving A University Rocket Team, Alan Garcia

Open Access Theses & Dissertations

In the present day, lean is a tool applied to manufacturing industries trying to reduce wasteand non-value-added work to every process during the supply chain. While implementing lean thinking in the industry has been highly effective, it is less common for academic purposes. However, it can also improve performance if the concept is correctly applied. The purpose of this thesis is to show and analyze the application of Lean Engineering thinking and its six principles to the Sun City Summit Rocket Team from the University of Texas at El Paso which competed in the Intercollegiate Rocket Engineering Competition (IREC) Spaceport …

Fabrication And Characterization Of Germanium Functionalized Porous Nickel Oxide Electrodes For Application In Supercapacitors, Cristina Gonzalez

Open Access Theses & Dissertations

Limited fossil fuel, increasing population, pollution, and climate change are motivating society to use renewable and clean energy techniques. However, the intermittent nature of renewable sources hinders their continuous availability and use. Energy storage devices such as supercapacitors and batteries are essential for sustainable development but their high cost limits its bulk use. The cost of energy storage devices mainly depends on materials, synthesis process and device fabrication. Therefore, low cost 3-D mesoporous nickel germanium fictionalize nickel oxides electrode materials has been developed by using facile fabrication techniques for supercapacitor application. 3-D mesoporous nickel provides the high surface area and …