Engineering Commons^™

Vibration-Based Machine Learning Models For Condition Monitoring Of Railroad Rolling Stock, Sergio M. Martinez

Theses and Dissertations

One of the primary causes of rail rolling stock derailments is attributed to bearing and wheel axle failures. The health of train bearings is primarily monitored at target locations through wayside detection systems. This practice is susceptible to bearing failure and potential derailments at points in between these wayside systems. To remedy this, the University Transportation Center for Railway Safety (UTCRS) has developed a wireless onboard monitoring system that can continuously monitor the vibration response, which directly correlates to the health of bearings. This data is used to train regression-based machine learning algorithms and long-term prediction neural networks to predict …

Two-Dimensional Nanomaterials And Nanocomposites For Sensing, Separation, And Energy Applications, Md Ashiqur Rahman

Theses and Dissertations

Two-dimension (2D) nanomaterials have gained popularity for the last few decades due to their excellent mechanical, electrical and thermal properties. These unique properties of 2D nanomaterials can be exploited in various applications specially in sensor, energy, and separation devices. In this study, the sensing and energy generation performance of PVDF/PAni fiber mat systems made by the forcespinning method with and without graphene coating. The graphene-coated nanocomposites show an average output voltage of 75 mV (peak-to-peak) which is 300% higher compared to bare fiber mats and an output current of 24 mA (peak-to-peak) by gentle finger pressing. Moreover, the graphene-coated PVDF/PAni …

Developing Control System For Manufacturing Processes, Md Shahriar Forhad

Theses and Dissertations

Process control has been a critical component in today's manufacturing industry. Industrialists nowadays want reliable control to assure precision manufacturing. Modern control systems must be more dynamic, so that any needed modifications may be made quickly to accomplish the desired product change. For innovative research and development, system customization is critical to ensure freedom for experimental works. In addition, full control of manufacturing systems is necessary to realize and implement Industry 4.0. Often, it is difficult to achieve such control due to limited access to proprietary equipment. To this end, this thesis focuses on developing a custom control platform for …

Characterization Of Mechanically Recycled Polylactic Acid (Pla) Filament For 3d-Printing By Evaluating Mechanical, Thermal, And Chemical Properties And Process Performance, Mahsa Shabani Samghabady

All Theses

Polylactic acid (PLA) is a biopolymer made from renewable resources such as sugar and corn. PLA filament is a popular material used in Fused Deposition Modeling (FDM) 3D-printing. While this material has many advantages, all the failed parts, support structures, rafts, nozzle tests, and the many prototype iterations during the 3D-printing process contribute to the plastic pollution and release of greenhouse gases. Although PLA is biodegradable, it can take years to degrade in landfills. Instead of throwing away PLA waste and buying new filaments, PLA can be recycled. Amongst the different recycling technologies, mechanical recycling is the most environmentally friendly. …

Dynamics And Steering Of A Vibration-Driven Bristle Bot In A Pipe System, Ian Stewart

All Theses

Soft vibrational robots are robots that incorporate compliant structures into their design and are driven by oscillating actuators. A recent, popular version of a soft vibrational robot is the bristle bot, which uses flexible bristles and a vibration motor to propel itself across surfaces and through pipes. This motion is primarily driven by stick-slip dynamics resulting from asymmetric frictional forces applied at the bristle tips. Depending on the frequency of vibration of the motor, the robot experiences various resonance regions allowing it to maneuver in different directions. Attaching bristles to all sides of the robot and placing it in a …

Miniature, Submersible Electromagnetic Pumps Of Molten Lead And Sodium For Gen-Iv Nuclear Reactors Development, Ragai M. Altamimi

Nuclear Engineering ETDs

Heavy metals and alkali Liquid Metals are suitable coolants for Generation IV terrestrial nuclear reactors for operating at elevated temperatures for achieving plant thermal efficiency more than 40% and the thermochemical generation of hydrogen fuel. In addition, the low vapor pressure of these liquids eliminates the need for a pressure vessel and instead operates slightly below ambient pressure. A primary issue with the uses of these coolants is their compatibility with nuclear fuel, cladding and core structure materials at elevated temperatures more than 500oC. Therefore, in pile and out-of-pile test loops have been constructed or being considered for quantifying the …

A Virtual Method For Establishing Femoral Stem Position In Total Hip Arthroplasty, Samuel Mattei

Electronic Theses and Dissertations

Total hip arthroplasty (THA) is one of the most successful orthopedic surgeries performed, in which the hip joint is reconstructed to improve functionality and decrease pain in the joint. Despite the success of these procedures, femoral stem misalignment remains an area that influences THA success. The relationship between the femoral stem geometry and implanted femoral stem size and orientation is underreported due to limitations in the collection of radiographic data used for clinical pre-operative templating. Furthermore, the influence of anatomic measurements on the direction and size of the femoral stem are not considered due to imaging technique and difficulties associated …

Investigation Of Pool Boiling Heat Transfer On Modified Copper And Aluminum Surfaces, Mariam Khaled Zaghloul

Theses

This thesis presents an investigation of pool-boiling heat transfer using the surfacemodification method. The studied boiling surfaces were smooth and rough pin-fins embedded on the copper and aluminum surfaces. This study visualizes bubble formation and departure diameter. Experimental testing aims to predict the heat transfer coefficients for different heat fluxes over smooth and rough pin-finned surfaces. The surface modification method allows changing the boiling surface characteristics, which can lead to enhanced heat transfer. Several factors were studied, including the heat-transfer coefficient, heat flux, bubble departure diameter, and formation time. Four surfaces were used for conducting the pool boiling experiment: a …

Dataset Of Single And Double Faults Scenarios Using Vibration Signals From A Rotary Machine, Larry Marshall, David Jensen

Mechanical Engineering Faculty Publications and Presentations

This dataset includes vibration sensor data from accelerometers located on the support bearings on a rotary machine designed as a fault simulator. Data collection for known faulty components include: bearing inner and outer raceway faults and bent shaft. 38 singles and double fault scenarios and a one no fault scenario were collected at three different operating frequencies (shaft rpm). Data was collected for approximately 10 seconds per scenario at a rate of 6400 hertz. Data can be used for machine learning classification.

Theoretical And Experimental Study Of Active Magnetic Bearing Control Integrated On Bently's Rotor Kit, Arturo Mario Flores

Master's Theses

This thesis focuses on the comprehensive study of controlling a customized Active Magnetic Bearing (AMB) installed on Bently Nevada’s RK4 rotor kit in Cal Poly’s Vibrations and Rotordynamics Lab. The AMB was uniquely designed and manufactured by a Cal Poly senior project team to fit Bently’s rotor kit and the results of this research are distinctive to the custom system. To achieve practical functionality of the AMB system, we designed a controller a Virtual Instrument (VI) using the National Instrument software, LabVIEW. From the experimental study, we calibrated the programming to find unknown parameters of the AMB system and validated …

Applications Of Large Eddy Simulations To Novel Internal Combustion Concepts, Patrick O'Donnell

All Dissertations

Computational fluid dynamics (CFD) simulations of internal combustion engines (ICEs) are becoming an increasingly popular tool in the automotive industry to either explain experimentally observed trends or perform lower cost design iterations. The convenience of commercially available CFD software and advancements made in computing hardware have been the impetus behind this growing popularity. However, obtaining accurate results using these software packages is not a trivial process and requires an in-depth understanding of the underlying numerical methodology and sub models for various physical phenomena. Specific to the ICEs, CFD simulation often entails the use of models for detailed chemistry and combustion, …

Vibration-Based Fault Diagnostics In Wind Turbine Gearboxes Using Machine Learning, Abdelrahman Amin

All Dissertations

A significantly increased production of wind energy offers a path to achieve the goals of green energy policies in the United States and other countries. However, failures in wind turbines and specifically their gearboxes are higher due to their operation in unpredictable wind conditions that result in downtime and losses. Early detection of faults in wind turbines will greatly increase their reliability and commercial feasibility. Recently, data-driven fault diagnosis techniques based on deep learning have gained significant attention due to their powerful feature learning capabilities. Nonetheless, diagnosing faults in wind turbines operating under varying conditions poses a major challenge. Signal …

Multiscale Modeling And Gaussian Process Regression For Applications In Composite Materials, Joshua Arp

All Dissertations

An ongoing challenge in advanced materials design is the development of accurate multiscale models that consider uncertainty while establishing a link between knowledge or information about constituent materials to overall composite properties. Successful models can accurately predict composite properties, reducing the high financial and labor costs associated with experimental determination and accelerating material innovation. Whereas early pioneers in micromechanics developed simplistic theoretical models to map these relationships, modern advances in computer technology have enabled detailed simulators capable of accurately predicting complex and multiscale phenomena.

This work advances domain knowledge via two means: firstly, through the development of high-fidelity, physics-based finite …

Trust-Based Runtime Verification Of Autonomous Robotic Systems, Maziar Fooladi Mahani

All Dissertations

 Trust plays a crucial role in enabling effective collaboration and decision-making within human-multi-robot teams. In this context, runtime verification techniques and trust inference models have emerged as valuable tools for assessing and quantifying the trustworthiness of individual robots. This dissertation presents a study on trust-based runtime verification and introduces a Bayesian trust inference model for human-multi-robot teams. Firstly, we discuss the concept of runtime verification, which involves monitoring and analyzing the behavior of robots during their operation. We highlight the importance of trust as a key factor in determining the reliability and credibility of robot actions. By integrating trust metrics …

Investigation Of Fatigue Response With Analytical And Machine Learning Models And Hygroscopic Analysis Of Asymmetric Bistable Cfrp Composites, Shoab Ahmed Chowdhury

All Dissertations

Asymmetric bistable carbon fibre reinforced plastic (CFRP) composites enable a broad range of applications as they can sustain multiple stable configurations and have small snap-through load requirements. These unique features, coupled with their light strength-to-weight and stiffness-to-weight ratios, have made them preferred options for multifunctional systems. This study investigates the fatigue and hygroscopic response of 2-ply, [0/90] bistable CFRP laminates and proposes predictive modeling approaches for improved performance.

While previous studies widely researched and documented the fatigue of general composites in axial loading, fatigue analysis of asymmetric bistable composites in the out-of-plane snap-through direction is inadequate. This study performs fatigue …

Extensional Flows Of Polymer Solutions In Planar Microchannels, Mahmud Kamal Raihan

All Dissertations

Non-Newtonian fluids such as polymer solutions often flow under microscale extensional conditions in many natural and engineering flow fields such as in microfluidic chips, porous rocks, biological membranes and filters, printheads in additive manufacturing, etc. The changing cross sectional areas of the internal flow passages therein exert additional extension on the flow along with the shearing. Numerous studies have been dedicated to understanding the extensional flows of polymer solutions over the years. However, most of these studies only focused on flexible polymers exhibiting elasticity in their macroscopic rheology, whereas rigid polymers that portray shear-thinning but often elude elasticity in the …

Accurate Orientation Control Of Tendon Driven Continuum Robots That Exhibit Elasticity, Manu Srivastava

All Dissertations

This dissertation makes new contributions to the modeling and implementation of Tendon Driven Continuum Robots (TDCRs). Specifically, motivated by 3D printing of concrete using a continuum hose robot in construction applications, we focus on TDCRs featuring compliance in the robot backbone and actuating tendons, e.g. surgical robots/endoscopes/catheters with tendon actuation. We expand previous mechanics-based models to show how and why such compliance significantly restricts performance when traditional kinematics-based planning and control techniques are applied.

The main contribution of this work is a new Elasticity Compensation(EC) model that explains why the ad hoc approach of preloading/pretensioning the tendons compensates for compliance …

Performance And Emissions Study Of N+3 And N+4 Engine Models With Several Fuel Types Using Npss, Abel Solomon

McKelvey School of Engineering Graduate Student Theses & Dissertations

The aviation industry is known to be one of the major contributors to greenhouse gases accounting for 4.9% of the global greenhouse emissions. With the ever-increasing threat of climate change to the overall survival of the planet, the exploration of new technologies and alternative energy sources that minimize greenhouse gas emissions are of paramount importance. In this regard, the development of propulsion systems well suited for the performance and emissions requirements of future commercial aircraft plays a crucial role. This thesis investigates N+3 and N+4 technology-level propulsion systems that are proposed by NASA as possible propulsion systems for advanced single-aisle …

An Experimental And Numerical Investigation Of Bimodal Particle Distributions For Enhanced Thermal Conductivity In Concentrating Solar Power Applications, Dallin Daniel Stout

Boise State University Theses and Dissertations

Solid particles have recently attracted substantial interest as a thermal transport medium in high-temperature energy storage and thermal energy conversion systems due to their ability to operate at high temperatures (up to 1000 °C). This is especially useful in the concentrating solar power (CSP) industry where solid particles are utilized as heat transfer media. Thermal conductivity of particles in CSP is critically important to the overall heat transfer that occurs within a heat exchanger. A cheap and effective avenue to increase the thermal conductivity of a particle distribution is by reducing its porosity by employing 2 differently sized particles. The …

Carbon/Carbon Composites For Next Generation Microvascular Solar Thermal Receivers, Matt Zuzelski

Boise State University Theses and Dissertations

Concentrating solar power (CSP) is a method of renewable solar power generation where the sun’s radiant energy is collected by a receiver and converted into thermal energy. This thermal energy is then passed into a heat transfer fluid and either sent to thermal storage, or a steam power plant. One path to better CSP systems is improving the operational envelope of the receiver and heat transfer fluid (HTF) system by utilizing more resilient absorbing materials, different path architectures, and HTFs with higher allowable temperatures.

A new carbon/carbon composite is being developed with the potential to function as the absorbing material …

Electromagnetic Simulations Of The Lansce Chopper Structure, Yusuf Sahin

Electrical and Computer Engineering ETDs

Particle accelerators are important for basic research as well as in applications such as ion implantation and cancer therapy. One important accelerator is the Los Alamos Neutron Science Center (LANSCE) located at Los Alamos National Laboratory (LANL) that primarily produces neutrons for research. The beam chopper simulation described here is a study to provide better modeling of this subsystem of LANSCE. A chopper is a device in which particles are intermittently sliced and directed to a target and/or experiment. The simulations in this thesis are used to analyze the correct operating parameters of the chopper. A good chopper model can …

Finite Element Modeling Of Patient-Specific Total Shoulder Arthroplasty, Ignacio Rivero Crespo

Electronic Theses and Dissertations

Total Shoulder Arthroplasty (TSA) is a surgical procedure designed to improve joint functionality by replacing the articulation between the humeral head and the glenoid fossa. Anatomic Total Shoulder Arthroplasty (aTSA) and Reverse Total Shoulder Arthroplasty (rTSA) are two types of replacement surgery to relieve pain and restore function of the shoulder. The overall goal of this study was to evaluate the effects of variation of certain patient and implant alignment parameters that may influence long-term outcomes of these surgical procedures, including kinematics, joint loads and contact mechanics. Computational models of six TSA subjects, three aTSA and three rTSA, were created …

Partial Discharge Mitigation In Power Modules Using An Automation-Driven Design Rule Development Method, Shilpi Mukherjee

Graduate Theses and Dissertations

Power modules used for the conversion and conditioning of electrical power for applications like electric vehicles, more-electric aircraft, the power grid, etc., are largely designed manually by engineers. Design automation of power modules is starting to gain recognition as a timely and necessary alternative to intuitive manual design and fabrication. With increasing need for wide bandgap materials that can operate at higher voltages, and the need to make modules more compact, hazards like electrical breakdown are more likely. Partial discharge (PD) is a silent and invisible precursor to electrical breakdown. It is compounded with compaction, creating a potential for electrical …

Cislunar Navigation Techniques And Navigation Performance Optimization, Quinn P. Moon

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Nova-C is a lunar lander developed by the private company Intuitive Machines to deliver commercial payloads to the Moon. The IM-1 mission set for 2023 will launch and land the Nova-C near the Moon's south pole. In this research, various navigation techniques are explored to determine the lander's position and velocity during key segments. This process is studied for key mission events including trajectory correction maneuvers (TCMs), lunar orbit insertion (LOI), and descent orbit insertion (DOI). Each mission segment, referred to as an Orbit Determination Segment (OD), is analyzed with three different navigation techniques: Monte Carlo Analysis, Linear Covariance Analysis, …

The Effects Of Process Parameters On The Cyclical Life Of Ti-6al-4v Manufactured Via Laser Powder Bed Fusion, Brandon Ramirez

Open Access Theses & Dissertations

Additive manufacturing via Laser Powder Bed Fusion (LPBF) has already proven revolutionary technology. Due to its favorable strength-to-weight ratio, ti-6Al-4V, a popular titanium alloy, has already been implemented in the aerospace industry for various components. However, the quality validation in additively manufactured parts has always been an issue of concern, specifically under cyclic loading. Ti-6Al-4V samples were printed using LPBF with various process parameters to investigate these conditions further. The build was stress-relieved; however, the samples underwent no other post-processes maintaining their as-built surface. The process parameters were separated into five categories, including various laser powers and printing speeds, allowing …

Geometrical And Surface Texture Characterization For Laser Powder Bed Fusion Process, Jesus Alfredo Rivas

Open Access Theses & Dissertations

Laser powder bed fusion (LPBF) is one of the most widely used additive manufacturing (AM) methods for metal parts. Geometrical tolerances required for industry applications are determined by geometrical measuring methods and process capability calculations. However, geometry characterization presents challenges for LPBF because measuring uncertainty values are not defined and the standardized measurement framework Geometric Tolerancing and Dimension (GD&T) is not fully adopted.

Measurement uncertainty is influenced by this process's high surface roughness (10 µm < Ra ⩽ 80 µm). As an example, when using multiple probing points or scanning pathways on a LPBF surface with the most accurate (+/- 0.004 mm) and traceable measurement method, the coordinate measuring machine (CMM), the results can vary by up to 0.050 mm to 0.070 mm. This measurement uncertainty leads to an imprecise benchmark reference for comparison with optical or X-ray computed tomography (XCT). These measurement variations also make it difficult to accurately characterize parts for automotive, aerospace, medical and other high-tech industries, such as a turbine blade geometry used in aircraft engines with a blade height tolerance of +/- 0.15 mm, which required a measurement uncertainty less than 30% of the tolerances. Mechanical properties such as tensile testing assessments useful in comparisons of materials, alloy development, quality control, and design under certain circumstances are also affected by this imprecise geometry characterization. Overestimating the diameter of the ASTM E8 sample by 0.100 mm can make up to a difference in stress results of 7%.

This research aimed to evaluate various measurement approaches (contact and non-contact) for surface texture and geometrical size dimension characterization and provide information regarding measurement uncertainty …

Water Hammer Analysis For Ash Slurry Disposal Pipelines Of A Thermal Power System, Biprodip Mukherjee, Subhasish Das, Satyapriya Mandal

Journal of Environmental Science and Sustainable Development

Coal-ash slurry transportation via pipelines has been accepted as a potential, economical, and dependable mode of two-phase flow of solid-liquid transportation. It is solid-liquid transportation where the ash slurry generally flows through mild steel, and a good amount of pump energy and pressure is required to convey the slurry with a density above 1220 kg/m3. The study is basically on the water hammer analysis of ash slurry conveying pipes. Nevertheless, since the hammer analysis is typically carried out in normal water, the study of ash slurry is compared to the know criteria of potable water. The study aims to understand …

Mechanical Properties Of Biocomposite With Various Composition Of Caco3 And Starch, Agris Setiawan, Fransisca Diana Wahyuningsih, Riria Zendy Mirahati

Journal of Mechanical Engineering Science and Technology (JMEST)

Calcium carbonate has the potential to be used in the development of medical materials, including biomaterials. Biocomposite is composed of CaCO3 as matrix material and bioplastic from the combination of corn starch and cassava starch as reinforcement. This study aims to determine mechanical properties such as tensile strength and bending/flexural strength with varying compositions of CaCO3 and bioplastic. Characterization of the biocomposite uses Scanning Electron Microscope to observe the microstructure and composition elements of their structure. This study used 4 variations in the ratio of CaCO3 suspension: (Corn Starch + Cassava Starch). Each sample was characterized using specimen code A …

Synthesis And Characterization Of Nitrogen-Doped Activated Carbon For Lithium Battery Anode Applications, Prihanto Trihutomo, Poppy Puspitasari, Muhammad Bustomi Radja, Milzam Rahmat Busono

Journal of Mechanical Engineering Science and Technology (JMEST)

Nitrogen-dopped activated carbon was synthesized to see its effect on the characterization of the nitrogen surface functional groups, crystal size, and morphology of the resulting sample. Synthesis of nitrogen-doped activated carbon was carried out by varying the addition of Urea as a nitrogen doping source. Activated carbon compared its characteristics with variations in the concentration of added Urea to activated carbon, at 1:3 and 1:5. The FTIR results obtained were the presence of functional groups indicating the presence of nitrogen bonds in each sample. The crystallinity results showed that the samples were classified as crystalline and nitrogen doping influenced the …

Designing A Naabsa Class Tanker Ship With Bottom Protection From Ground, Victor A. Kulesh, Mathias B. Prasetio, Fam Chung Hiep

Journal of Mechanical Engineering Science and Technology (JMEST)

Indonesia is the world's largest archipelago country with a high potential for economic development and top producer and exporter of palm oil. As an archipelago country, the most efficient cargo transportation routes are through rivers and seas. Designing and building tankers, taking into account the specifics of the operation, are relevant. The paper considers the issues of designing a tanker for the transportation of crude palm oil with a defined operation area and route. The general concept of the vessel is proposed, taking into account the restrictions on the navigation area and draft for operation in the river. Particular attention …