Engineering Commons^™

Heteromorphic To Homeomorphic Shape Match Conversion Toward Fully Automated Mesh Morphing To Match Manufactured Geometry, Robert Ivan Yorgason

Theses and Dissertations

The modern engineering design process includes computer software packages that require approximations to be made when representing geometries. These approximations lead to inherent discrepancies between the design geometry of a part or assembly and the corresponding manufactured geometry. Further approximations are made during the analysis portion of the design process. Manufacturing defects can also occur, which increase the discrepancies between the design and manufactured geometry. These approximations combined with manufacturing defects lead to discrepancies which, for high precision parts, such as jet engine compressor blades, can affect the modal analysis results. In order to account for the manufacturing defects during …

Economic Analysis And Justification For Automated Welding Systems, Roxanne Raye

Industrial and Manufacturing Engineering

This report looks at designing a new welding process for a company in the Oil & Gas industry, ensuring method consistency and performance quality of their steel drill bit while increasing overall production. The current product is welded manually with a flux core wire, resulting in high cycle times and numerous cases of required rework.

The use of automation systems will be analyzed for their increased consistency, quality, safety, and production estimates. Specifically robotic cell design will be considered, since it can work on more parts with fewer operators, adding efficiency and flexibility to the production floor. Other areas of …

Forest Sign Maker, Victor Espinosa Iii, Kevin Ly, Lisa Yip

Mechanical Engineering

Executive Summary:

The Inyo National Forest is arguably one of the most beautiful locations in California, containing natural masterpieces such as Mount Whitney and the Ancient Bristlecone Pine Forest. Despite its magnificence, the Inyo National Forest can be a treacherous region. The Friends of the Inyo take pride in being able to facilitate the viewing experience for all outdoorsmen by maintaining the mountain trails, which includes providing adequate trail signage.

Unfortunately, there is a fundamental issue with the recent state of trail signage in the Inyo National Forest: the rate at which signs are being vandalized or naturally destroyed is …

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …

Design Of An Automatic Wood Trimming Machine, Van Ho, Nicholas Maskal, Andrew Rutland

Mechanical Engineering

This final design report, prepared for Sunrise Arts by the Cal Poly design team Mahogany Automation, details the year-long process in which the team of three engineering students designed and built an automated wooden -plank edge trimming machine that incorporates anti-jamming and continuous loading features. The team has examined current woodworking machines and features available on the industrial and commercial market, and used these as guides along with device requirements set by the project sponsor, Bruce Palmer. The focus has been on designing the simplest and most cost effective device that allows operators to make production runs of wooden slats …

Automated Foosball Table Year 1: Final Project Report, Juan David Gutierrez-Franco, John Inlow, Jesse Graham, Larry Huang

Mechanical Engineering

This project is a first iteration of an automated foosball table designed and created using servomotors provided by Yaskawa to create an interactive tradeshow display where guests can play against the algorithms developed in the PLC (programmable logic controller) controlling the servomotors. There will be a second iteration of the project done by a different team directly following this one. The motion components were selected with the intent to be able to surpass the reaction times and speeds of expert human players. There are a total of eight servomotors, four controlling linear actuators for translation of rods, and four controlling …

Application Of Machine Learning And Parametric Nurbs Geometry To Mode Shape Identification, Robert Mceuen Porter

Theses and Dissertations

In any design, the dynamic characteristics of a part are dependent on its geometric and material properties. Identifying vibrational mode shapes within an iterative design process becomes difficult and time consuming due to frequently changing part definition. Although research has been done to improve the process, visual inspection of analysis results is still the current means of identifying each vibrational mode determined by a modal analysis. This research investigates the automation of the mode shape identification process through the use of parametric geometry and machine learning.In the developed method, displacement results from finite element modal analysis are used to create …

Development Of Feature Recognition Algorithm For Automated Identification Of Duplicate Geometries In Cad Models, Aravind Shanthakumar

All Theses

This research presents a feature recognition algorithm for the automated identification of duplicate geometries in the CAD assembly. The duplicate geometry is one of the seven indicators of the lazy parts mass reduction method. The lazy parts method is a light weight engineering method that is used for analyzing parts with the mass reduction potential. The duplicate geometry is defined as any geometries lying equal to or within the threshold distance with the user-defined orientation between them and have the percentage similarity that is equal to or greater than the threshold value. The feature recognition system developed in this research …

A Case Study For Financial Feasibility Of Automated Costing Support In A Small Machine Shop, Benito A. Gonzalez

Theses and Dissertations - UTB/UTPA

A knowledge-based cost estimating expert system is chosen by a Mexican machine shop. Differences between the traditional experience-based system employed and the automated system are studied. Data is gathered to analyze time effectiveness, accuracy and payback of the software. Data from seventy part models is recorded to study the time experiment, and data from fifty part models is used to study the accuracy and consistency. Data is analyzed by calculating mean, standard deviation, and test of hypothesis. The results indicate that the software is faster than the traditional quoting system; however, the payback point is high. Also, results show the …

Design And Automated Operation Of A Condensation-Induced Depressurization System, Fen Du

Dissertations

Typical examples of the use of the vacuum environments in industry include vacuum coating, vacuum drying, vacuum packing, vacuum casting, vacuum heat treatment, vacuum cooling for food storage and leakage detection. Most of these applications require a comparatively small volume of vacuum environment. However, there are also many applications where enormous vacuum chambers are needed. For example, a large vacuum chamber is used to simulate the conditions of space.

This study investigates the design and the automated operation of a vacuum generation system based on the idea of the condensation-induced depressurization with prefilled condensable medium in a confined, adiabatic chamber. …

Application Of Parametric Nurbs Geometry To Mode Shape Identification And The Modal Assurance Criterion, Evan D. Selin

Theses and Dissertations

The dynamic characteristics of a part are highly dependent on geometric and material properties of the part. The identification and tracking of vibrational mode shapes within an iterative design process becomes difficult and time consuming due to the frequently changing part definition. Currently, visual inspection of analysis results is used as the means to identify the shape of each vibrational mode determined by the modal analysis. This thesis investigates the automation of the mode shape identification process through the use of parametric geometry and the Modal Assurance Criterion. Displacement results from finite element modal analysis are used to create parametric …

Edwards Automation Final Project Report, Benjamin (Ben) Johnson, Joel Masters, Matthew (Matt) Stewart

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Methods To Streamline Laminate Composite Design, Analysis, And Optimization, Ammon Ikaika No Kapono Hepworth

Theses and Dissertations

Advanced composite materials have seen major market growth in recent years due to their high strength and low weight properties. These materials are often made using a process that creates a composite laminate by stacking several composite layers together. However, the design, analysis and optimization of laminate composite materials are often a labor intensive process when done manually. This thesis discusses CAD independent algorithms that are integrated into commercial CAD tools to streamline these processes. Methods have been developed to automatically create 3D ply geometry for a laminate composite lay-up, streamline the creation of a laminate composite finite element model …

Cad-Centric Dynamic Workflow Generation, Travis L. Kenworthy

Theses and Dissertations

CAD systems are important design tools that enable the designer to conceptualize, visualize, analyze, and manufacture a design (Shahin 2008). Although high-end CAD systems provide several built-in design applications, the users of CAD often select various custom or proprietary non-CAD analyses that constrain, optimize, or evaluate their designs. An efficient method is needed to perform trade studies from within the CAD environment. Methods have been developed to meet the challenges associated with this need. The methods have been implemented in a program, called the Process Integrator, which resides in a CAD system and allows the user to perform trade studies …

High-Level, Product Type-Specific Programmatic Operations For Streamlining Associative Computer-Aided Design, Nathan W. Scott

Theses and Dissertations

Research in the field of Computer Aided Design (CAD) has long focused on reducing the time and effort required of engineers to define three dimensional digital product models. Parametric, feature-based modeling with inter-part associativity allows complex assembly designs to be defined and re-defined while maintaining the vital part-to-part interface relationships. The top-down modeling method which uses assembly level control structures to drive child level geometry has proved valuable in maintaining these interfaces. Creating robust parametric models like these, however, is very time consuming especially since there can be hundreds of features and thousands of mathematical expressions to create. Even if …

Autonomic Product Development Process Automation, John E. Daley

Theses and Dissertations

Market globalization and mass customization requirements are forcing companies towards automation of their product development processes. Many task-specific software solutions provide localized automation. Coordinating these local solutions to automate higher-level processes requires significant software maintenance costs due to the incompatibility of the software tools and the dynamic nature of the product development environment. Current automation methods do not provide the required level of flexibility to operate in this dynamic environment. An autonomic product development process automation strategy is proposed in order to provide a flexible, standardized approach to product development process automation and to significantly reduce the software maintenance costs …

An Open Architecture For Versatile Machine And Actuator Control, Michael Scott Baxter

Theses and Dissertations

Automatic control technology increases usability, reliability and productivity in manufacturing, transportation, and climate control. There are many additional areas of modern life that could benefit through automatic control; however, current automation components are too expensive or aren't sufficiently flexible. For example, the cost of current commercial motion control components precludes their use in an average home. This thesis describes an automatic control methodology that is low cost and is flexible enough for a wide variety of control applications. Typical applications could include:

- Home lighting, security and appliances

- Commercial building heating, ventilation and air conditioning

- Industrial machine tool …