Engineering Commons^™

Three-Dimensional Modeling Of The Plasma Arc In Arc Welding, Gu Xu, J. Hu, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Most previous three-dimensional modeling on gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) focuses on the weld pool dynamics and assumes the two-dimensional axisymmetric Gaussian distributions for plasma arc pressure and heat flux. In this article, a three-dimensional plasma arc model is developed, and the distributions of velocity, pressure, temperature, current density, and magnetic field of the plasma arc are calculated by solving the conservation equations of mass, momentum, and energy, as well as part of the Maxwell's equations. This three-dimensional model can be used to study the nonaxisymmetric plasma arc caused by external perturbations such as …

Progress Toward Meeting The Challenges Of Our Coastal Urban Future, Juile Pullen, Jason Ching, David J. Sailor, William Thompson, Bob Bornstein, Darko Koracin

Mechanical and Materials Engineering Faculty Publications and Presentations

The article provides information on the Seventh Conference on Coastal Atmospheric and Oceanic Prediction and Processes, and the Seventh Symposium on the Urban Environment in San Diego, California on September 9-13, 2008. Topics include the heterogeneity of urban areas, coastal vulnerabilities, urban planning, and emergency response modeling. The conference featured several speakers including Walter Dabberdt and James Voogt.

Image Analyses Of Two Crustacean Exoskeletons And Implications Of The Exoskeletal Microstructure On The Mechanical Behavior, Liang Cheng, Liyun Wang, Anette M. Karlsson

Mechanical Engineering Faculty Publications

The microstructures of exoskeletons from Homarus americanus (American lobster) and Callinectes sapidus (Atlantic blue crab) were investigated to elucidate the mechanical behavior of such biological composites. Image analyses of the cross-sectioned exoskeletons showed that the two species each have three well-defined regions across the cuticle thickness where the two innermost regions (exocuticle and endocuticle) are load bearing. These regions consist of mineralized chitin fibers aligned in layers, where a gradual rotation of the fiber orientation of the layers results in repeating stacks. The exocuticle and endocuticle of the two species have similar morphology, but different thicknesses, number of layers, and …

Flush-Mounted Steady-Periodic Heated Film With Application To Shear-Stress Measurement, Kevin D. Cole

Department of Mechanical and Materials Engineering: Faculty Publications

Surface-mounted heated films have been used for fluid-flow measurement for many years. Recently unsteady heating of such surface films has been explored experimentally. In this paper steady-periodic heating of a surface-mounted film is studied analytically. Wall effects and axial heat conduction in the fluid are included. The temperature is found as an exact integral expression constructed from separate Green’s function formulations in the fluid flow and in the solid wall that are matched at the fluid-solid interface. Results for temperature, obtained by quadrature, are reported for several flow speeds and several steady-periodic frequencies. The results show that steady-periodic heating has …

Real-Time Vertical Track Deflection Measurement System, Sheng Lu

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Track quality is a major factor in railroad safety, and one accepted indicator of track quality is the vertical track deflection. Measuring track deflection from a moving railcar is difficult because there is no stable reference for the measurements. A system developed by researchers at the University of Nebraska to measure track deflection from a moving railcar in real-time is described in detail. The system consists of a loaded hopper with a camera/laser sensor system to detect the vertical deflection of the rail relative to the wheel/rail contact point. Modeling and simulation of the system is also presented along with …

Work In Progress - Enhancing Student-Learning Through State-Of-The-Art Systems Level Design And Implementation, Albert A. Liddicoat, Jianbiao Pan, James G. Harris, Dominic J. Dal Bello, Lynne A. Slivovsky

Industrial and Manufacturing Engineering

The curriculum for undergraduate engineering programs is often partitioned into several courses that are taught in isolation followed by a single culminating senior design or capstone project experience. In the senior design class students being to synthesize the knowledge and skills that they acquired through the engineering curriculum. This paper presents lower and upper division course and curricular changes made to accommodate learning objectives that better prepare students for project-based learning. These learning experiences and skills include: systems level design, experience with state-of-the-art Computer Aided Design (CAD) tools, printed circuit board (PBC) design, design for manufacturability, electronics assembly, project management, …

Overview And Summary Of Design Ideas From The High Performance Green Relocatable Classroom Charrette, Florida Solar Energy Center, Charles Withers, Jr.

FSEC Energy Research Center®

Past research has shown that energy use can be reduced by 81% in improved new portable classrooms in Florida. On June 2-3, 2008 a design charrette was held in Palm Beach Gardens with the goal of developing qualities that should be considered for a High-Performance Green Relocatable Classroom (HPGRC) standard for Florida or other regions in hot and humid climates. This charrette is just one of many steps that would be involved in development and acceptance of a HPGRC standard. It is hoped that the results of this can be shared with others and used to build on the development …

Impact Assessment Of Problem-Based Learning In An Engineering Science Course, Karim J. Nasr, Bassem Ramadan

Mechanical Engineering Publications

This paper presents the development and implementation of Problem-Based Learning (PBL) in an engineering thermodynamics course at Kettering University. In this project, the thermodynamics course was restructured as modules presenting practical applications first, whereas principles were introduced just-in-time and as encountered. Theoretical information was presented to support the understanding of knowledge as students applied inquiry-based learning. These modules were carefully designed to reflect traditional concepts but made more exciting as students discover the need for the laws and principles. The classroom format was interactive, cooperative and revolves around students' needs. Formative and summative assessment tools were designed to examine the …

Contact-Resonance Atomic Force Microscopy For Viscoelasticity, P. A. Yuya, D. C. Hurley, Joseph A. Turner

Department of Engineering Mechanics: Faculty Publications

We present a quantitative method for determining the viscoelastic properties of materials with nanometer spatial resolution. The approach is based on the atomic force acoustic microscopy technique that involves the resonant frequencies of the atomic force microscopy cantilever when its tip is in contact with a sample surface. We derive expressions for the viscoelastic properties of the sample in terms of the cantilever frequency response and damping loss. We demonstrate the approach by obtaining experimental values for the storage and loss moduli of a poly(methyl methacrylate) film using a polystyrene sample as a reference material. Experimental techniques and system calibration …

Rheological Study Of Polymer Flow Past Rough Surfaces With Slip Boundary Conditions, Anoosheh Niavarani, Nikolai V. Priezjev

Mechanical and Materials Engineering Faculty Publications

The slip phenomena in thin polymer films confined by either flat or periodically corrugated surfaces are investigated by molecular dynamics and continuum simulations. For atomically flat surfaces and weak wall-fluid interactions, the shear rate dependence of the slip length has a distinct local minimum which is followed by a rapid increase at higher shear rates. For corrugated surfaces with wavelength larger than the radius of gyration of polymer chains, the effective slip length decays monotonically with increasing corrugation amplitude. At small amplitudes, this decay is reproduced accurately by the numerical solution of the Stokes equation with constant and rate-dependent local …

Alternative Binder Carbide Tools For Machining Superalloys, Daniel J. Waldorf, Michael Stender, Scott Liu, Daniel Norgan

Industrial and Manufacturing Engineering

This study examines the performance of a new class of wear-resistant but economical cutting tools produced by varying the binder composition of standard cemented carbide composites. By replacing some or all of the cobalt binder with rhenium and nickel-based superalloy, a stronger composite tool results, potentially capable of machining heat-resistant superalloys at significantly higher cutting speeds. Sample tools with alternative binder were produced and compared to standard tools bound with cobalt only. Turning experiments on Inconel 718 were run to evaluate wear resistance and tool life for several grades. The experimentation also examined the effects of varying the relative proportions …

Newsletters For The Larsen Tractor Museum, Tractor Museum

Lester F. Larsen Tractor Museum: Planning and Development Documents

No abstract provided.

Impact Mechanics And High-Energy Absorbing Materials: Review, Pizhong Qiao, Mijia Yang, Florin Bobaru

Department of Engineering Mechanics: Faculty Publications

In this paper a review of impact mechanics and high-energy absorbing materials is presented. We review different theoretical models (rigid-body dynamics, elastic, shock, and plastic wave propagation, and nonclassical or nonlocal models. and computational methods (finite-element, finite-difference, and mesh-free methods. used in impact mechanics. Some recent developments in numerical simulation of impact (e.g., peridynamics) and new design concepts proposed as high energy absorbing materials (lattice and truss structures, hybrid sandwich composites, metal foams, magnetorheological fluids, porous shape memory alloys. are discussed. Recent studies on experimental evaluation and constitutive modeling of strain rate-dependent polymer matrix composites are also presented. Impact damage …

Numerical Simulation Of Thermo-Elasticity, Inelasticity And Rupture Inmembrane Theory, Michael Taylor

Mechanical Engineering

Two distinct two-dimensional theories for the modeling of thin elastic bodies are developed. These are demonstrated through numerical simulation of various types of membrane deformation. The work includes a continuum thermomechanics-based theory for wrinkled thin films. The theory takes into account single-layer sheets as well as composite membranes made of multiple lamina. The resulting model is applied to the study of entropic elastic elastomers as well as Mylar/aluminum composite films. The latter has direct application in the area of solar sails. Several equilibrium deformations are illustrated numerically by applying the theory of dynamic relaxation to a finite difference discretization based …

Hardware Dispenser Project, John D. Raff, Dave Owen, Paul Sheppard

Service-Learning Program

The purpose of this design project was to develop a system that will allow employees of the ARC to be able to work on a greater variety of projects and to improve their productivity. The hardware dispenser group developed a design for a tray that would help the ARC employees work quicker and more efficiently. The tray has bins to hold hardware which the supervisor loads onto the tray. The employee slides a bag over the tip of the funnel and into the clip which holds the bag in place. The worker then chooses which parts need to be in …

High Bandwidth Control Of Precision Motion Instrumentation, Douglas A. Bristow, Jingyan Dong, Andrew G. Alleyne, Srinivasa M. Salapaka, Placid M. Ferreira

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This article presents a high-bandwidth control design suitable for precision motion instrumentation. Iterative learning control (ILC), a feedforward technique that uses previous iterations of the desired trajectory, is used to leverage the repetition that occurs in many tasks, such as raster scanning in microscopy. Two ILC designs are presented. The first design uses the motion system dynamic model to maximize bandwidth. The second design uses a time-varying bandwidth that is particularly useful for nonsmooth trajectories such as raster scanning. Both designs are applied to a multiaxis piezoelectric-actuated flexure system and evaluated on a nonsmooth trajectory. The ILC designs demonstrate significant …

Real-World Industry Collaboration Within A Mechatronics Class, Vidya Nandikolla, Susan Shadle, Patricia Pyke, John Gardner, Robert Grover, Suhas Pharkute

Electrical and Computer Engineering Faculty Publications and Presentations

This paper describes the implementation and assessment of an innovative senior/graduate level mechatronics (robotics) module that integrated structured and unstructured learning experiences, in collaboration with an industry partner. With real-world constraints and expectations, students designed and delivered a product as the final project. In fall 2007, the corporate partner provided state-of-the-art, programmable robotic kits with a user-friendly programming environment. The assigned project was to design a biomedical robot to work in a hospital intensive care unit (ICU) to perform tasks such as transporting supplies or delivering paperwork. Students with diverse skills and majors were grouped in ten teams, two to …

2008 (Fall) Ensi Informer Magazine, Morehead State University. Engineering Sciences Department

ENSI Informer Magazine Archive

The ENSI Informer Magazine published in the fall of 2008.

Stochastic Event Reconstruction Of Atmospheric Contaminant Dispersion Using Bayesian Inference, Inanc Senocak, Nicolas W. Hengartner, Margaret B. Short, W. Brent Daniel

Mechanical and Biomedical Engineering Faculty Publications and Presentations

Environmental sensors have been deployed in various cities for early detection of contaminant releases into the atmosphere. Event reconstruction and improved dispersion modeling capabilities are needed to estimate the extent of contamination, which is required to implement effective strategies in emergency management. To this end, a stochastic event reconstruction capability that can process information from an environmental sensor network is developed. A probability model is proposed to take into account both zero and non-zero concentration measurements that can be available from a sensor network because of a sensor’s specified limit of detection. The inference is based on the Bayesian paradigm …

Closure To “Discussion: ‘On The Reference Length And Mode Mixity For A Bimaterial Interface’ ” (2008, Asme J. Eng. Mater. Technol., 130, P. 045501), Anette M. Karlsson

Mechanical Engineering Faculty Publications

No abstract provided.

Adaptive Control Of Freeze-Form Extrusion Fabrication Processes, Xiyue Zhao, Robert G. Landers, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Freeze-form Extrusion Fabrication (FEF) is an additive manufacturing process that extrudes high solids loading aqueous ceramic pastes in a layer-by-layer fashion below the paste freezing temperature for component fabrication. Due to effects such as the air bubble release, agglomerate breakdown, change in paste properties during extrusion as a result of liquid phase migration, etc., the extrusion force is difficult to control. In this paper, an adaptive controller is proposed to regulate the extrusion force. Recursive Least Squares is used to estimate extrusion force model parameters during fabrication and a low-order control scheme capable of tracking general reference trajectories is designed …

Microstructure Analysis Of Aluminum Alloy And Copper Alloy Circular Shells After Multiaxial Plastic Buckling, N. Drusina, R. Mahapatra, A. Abdul-Latif, R. Baleh, C. Wilhelm, P. Stoyanov, Omar S. Es-Said

Mechanical Engineering Faculty Works

Aluminum and copper cylindrical shells were plastically buckled under quasi-static and dynamic loading conditions with an Absorption Compression-Torsion Plasticity (ACTP: Patent No. WO 2005090822) combined mechanical testing device. Optical microscopy and transmission electron microscopy (TEM) analysis were used to study the microscopic evolutions in the mechanically buckled aluminum and copper alloy samples. Optical microscopy showed evidence of the presence of second-phase particles in both the aluminum and copper alloys samples. Under dynamic loading aluminum samples showed more energy absorption as compared to copper samples. Material flow lines were more pronounced in the copper samples when observed by optical microscopy. The …

High Temperature Heat Exchanger Annual Report, Anthony Hechanova

Publications (NSTD)

Objectives

• Identify candidate materials for heat exchanger components.

• Test candidate materials for heat exchanger components.

• Design critical components in the interface between the reactor and hydrogen production plant and within the sulfur iodine thermochemical process.

• Fabricate prototypical components.

• Test prototypical components.

Lester Larsen: Progress Of Tractor Test Work 1946 -1956, Tractor Museum

Individuals Associated with the Nebraska Tractor Test

When Lester F. Larsen was hired as Engineer in Charge of the Nebraska Tractor Test, the laboratory had been inactive since 1941 due to World War II. Much of the test equipment was out of order and in need of repair. He kept a journal called the Progress of Tractor Test Work. This journal of day to day activities extended from 1946 through 1956.

2008 Fall Engr333 Project Assignment, Matthew K. Heun

ENGR 333

The Fall 2008 semester ENGR333 project assessed the feasibility of a Green Revolving Fund for Calvin College. I asked the students “What would it take to implement a Calvin Energy Efficiency Fund (CEEF)?”

The project emerged from the work of the previous year’s students who uncovered the concept of green revolving funds.

Immediately after the Fall 2008 semester, I went on sabbatical to South Africa for all of 2009. While I was away, the Calvin administration established the Calvin Energy Recovery Fund (CERF). Over the next decade, CERF saved hundreds of thousands of dollars in energy costs and was …

Reliability Analysis Of Plank Decks, Andrzej S. Nowak, Christopher D. Eamon

Civil and Environmental Engineering Faculty Research Publications

The objective of this study is to summarize the load and resistance criteria for highway bridge plank decks, and to estimate the reliability of plank decks designed by AASHTO Code. Both transverse and longitudinal planks for a variety of typical stringer spacings and plank sizes are considered. Truck traffic load data is based on the model used to calibrate the 1994 AASHTO LRFD Code. However, for plank decks, wheel load rather than whole vehicle weight is most important, and these statistics are developed for this study. For wood planks, dead load and dynamic load are not significant. The limit state …

Evaluating Three-Dimensional Effects On The Behavior Of Compliant Bistable Micromechanisms, Brian B. Cherry, Larry L. Howell, Brian D. Jensen

Faculty Publications

Fully compliant bistable micromechanisms (FCBMs) have potential use in numerous applications, including switches, relays, shutters, and low-power sensing arrays. Two-dimensional finite element models for these FCBMs have been used in device analysis and design, and provided an adequate match to preliminary experimental data. However, with more extensive experimentation over a large range of designs, some results proved to be radically different than predicted, with trends not consistent with effects such as stiction or electrostatic forces. Two different types of behavior, Behavior 1 and Behavior 2, are observed and explained, only one of which is predicted by 2-D models. This paper …

On Cracks And Delaminations Of Thermal Barrier Coatings Due To Indentation Testing: Experimental Investigations, Jin Yan, Thorsten Leist, Marion Bartsch, Anette M. Karlsson

Mechanical Engineering Faculty Publications

Rockwell indentation testing as a method of establishing the interfacial fracture toughness of thermal barrier coatings is investigated. To this end, indentation tests have been systematically performed on coatings with yttria-stabilized zirconia top coat deposited by electron beam physical vapor deposition. Specimens in “as-coated” condition and after heat treatment in air have been studied. Unexpectedly, indentation of the heat-treated samples resulted in smaller delaminations than the as-coated samples, suggesting an increase in fracture toughness for coatings subjected to elevated temperatures. Careful image analyses of the cross-section of the indented area show that the ceramic top coat undergoes a complex damage …

Finite Element Analysis Using Nonconforming Mesh, Ashok V. Kumar, Ravi Buria, Sanjeev Padmanabhan, Linxia Gu

Department of Mechanical and Materials Engineering: Faculty Publications

A method for finite element analysis using a regular or structured grid is described that eliminates the need for generating conforming mesh for the geometry. The geometry of the domain is represented using implicit equations, which can be generated from traditional solid models. Solution structures are constructed using implicit equations such that the essential boundary conditions are satisfied exactly. This approach is used to solve boundary value problems arising in thermal and structural analysis. Convergence analysis is performed for several numerical examples and the results are compared with analytical and finite element analysis solutions to show that the method gives …

International Energy Agency Bestest For Ground Coupled Heat Transfer, Joel Neymark, Ron Judkoff, Michael Crowley

Reports

The objective of this project is to assess the accuracy of building energy analysis tools that have incorporated detailed models for predicting ground-coupled heat transfer related to floor slab and basement constructions. An executive summary is to be found in the main report.