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Full-Text Articles in Engineering

Development Of Feature Recognition Algorithm For Automated Identification Of Duplicate Geometries In Cad Models, Aravind Shanthakumar Dec 2012

Development Of Feature Recognition Algorithm For Automated Identification Of Duplicate Geometries In Cad Models, Aravind Shanthakumar

All Theses

This research presents a feature recognition algorithm for the automated identification of duplicate geometries in the CAD assembly. The duplicate geometry is one of the seven indicators of the lazy parts mass reduction method. The lazy parts method is a light weight engineering method that is used for analyzing parts with the mass reduction potential. The duplicate geometry is defined as any geometries lying equal to or within the threshold distance with the user-defined orientation between them and have the percentage similarity that is equal to or greater than the threshold value. The feature recognition system developed in this research …


Concept Generation Using Morphological And Options Matrices, Dani George Dec 2012

Concept Generation Using Morphological And Options Matrices, Dani George

All Theses

The use of morphological matrices as a tool to aid concept generation is examined. Two limitations of the method are highlighted; (1) the large number of potential combinatorial possibilities and (2) the lack of design details in the system concepts generated. An Integrated Idea Generation (IIG) method is proposed to support the generation of detailed system concepts effectively without performing a full factorial combination of the means within a morphological matrix. Pairwise functional combinations are extracted from the functions listed in the morphological matrix and explored in detail using options matrices and innovation challenges, encouraging designers to identify implicit assumptions …


Study Of Cell Viability During Laser Direct Writing Of Cell-Alginate Suspension, Hemanth Gudapati Dec 2012

Study Of Cell Viability During Laser Direct Writing Of Cell-Alginate Suspension, Hemanth Gudapati

All Theses

Laser-assisted cell printing, developed based on Matrix-assisted pulsed-laser evaporation direct-write (MAPLE DW), a typical LIFT (laser-induced forward transfer) practice, has been emerging as one of the most promising biofabrication techniques. Alginate, particularly sodium alginate, is extensively used as the constituent of bioink in laser-assisted cell printing. However, thus far, studies investigating the effect of alginate gelation on cell viability in laser-assisted cell printing are lacking. The objective of this study is to investigate the effects of gelation, gelation time, sodium alginate concentration, and the effect of operating conditions such as the laser fluence on post-transfer cell viability during laser-assisted cell …


Network Target Coordination For Design Optimization Of Decomposed Systems, Wenshan Wang Dec 2012

Network Target Coordination For Design Optimization Of Decomposed Systems, Wenshan Wang

All Dissertations

A complex engineered system is often decomposed into a number of different subsystems that interact on one another and together produce results not obtainable by the subsystems alone. Effective coordination of the interdependencies shared among these subsystems is critical to fulfill the stakeholder expectations and technical requirements of the original system. The past research has shown that various coordination methods obtain different solution accuracies and exhibit different computational efficiencies when solving a decomposed system. Addressing these coordination decisions may lead to improved complex system design. This dissertation studies coordination methods through two types of decomposition structures, hierarchical, and nonhierarchical.
For …


Composite Sandwich Structures With Honeycomb Core Subjected To Impact, Lei He Dec 2012

Composite Sandwich Structures With Honeycomb Core Subjected To Impact, Lei He

All Theses

Composite sandwich structures constructed with honeycomb core can be an effective means of absorbing impact in many engineer applications. Conventional hexagonal honeycomb exhibit an effective positive Poisson's ratio, are commonly employed due to their lightweight and high axial stiffness properties. In contrast, auxetic honeycombs offer high in-plane shear stiffness, and exhibit negative Poisson's ratios with lateral extension, instead of contraction, when stretched axially.
In this study, the dynamic response of an aluminum composite panel with a honeycomb core constrained within two thin face sheets is investigated undergoing impact with a rigid ball. The finite element models used to simulate impact …


Design Automation And Optimization Of Honeycomb Structures For Maximum Sound Transmission Loss, Rohan Galgalikar Dec 2012

Design Automation And Optimization Of Honeycomb Structures For Maximum Sound Transmission Loss, Rohan Galgalikar

All Theses

Cellular materials with macro effective properties defined by repeated meso-structures are increasingly replacing conventional homogeneous materials due to their high strength to weight ratio, and controllable effective mechanical properties, such as negative Poisson's ratio and tailored orthotropic elastic properties. Honeycomb structures are a well-known cellular material that has been used extensively in aerospace and other industries where the premium on the weight reduction with high-strength is required. Common applications of honeycomb cellular structures are their use as the core material in sandwich plates and plates between two face sheets. Honeycomb structures are built from repetition of a common hexagonal unit …


Alternative Energy Sources - Integration Of Power Generation Systems Into A Microgrid At Clemson University And An Atmospheric Thermodynamic Driven Mechanical Clock, Shreyas Patel Dec 2012

Alternative Energy Sources - Integration Of Power Generation Systems Into A Microgrid At Clemson University And An Atmospheric Thermodynamic Driven Mechanical Clock, Shreyas Patel

All Theses

Non-renewable energy sources such as coal, crude oil, and natural gas are being consumed at a brisk pace which is promoting a worldwide energy crisis. The burning of fossil fuels produces greenhouse gases such as carbon dioxide and nitrous oxides as well as soot which contribute to atmospheric pollution. Although fossil fuels will continue to be available for many decades, the amount of petroleum remaining in the earth and its associated cost remains an open issue. The utilization of green energy such as solar and wind offer renewable and pollution free sources. A worldwide shift is slowly underway towards the …


Standardization Of Process Sheet Information To Support Automated Translation Of Assembly Instructions And Product-Process Coupling, Matthew Peterson Dec 2012

Standardization Of Process Sheet Information To Support Automated Translation Of Assembly Instructions And Product-Process Coupling, Matthew Peterson

All Theses

The design and manufacture of large scale systems, particularly automobiles, is a process that requires collaboration across multiple disciplines. This collaboration is facilitated through efficient and effective data and knowledge storage and transfer. Specifically, the data associated with the final assembly of the vehicle should be generated, organized, and distributed in such a manner that each user of the data is able to use it effectively. Furthermore, the structure for the assembly data should be robust and reliable such that it fosters consistency among various planners for multiple vehicle platforms that are assembled all around the world. This research aims …


Development Of A Two-Dimensional Model Of A Pneumatic Tire, Timothy Lewis Dec 2012

Development Of A Two-Dimensional Model Of A Pneumatic Tire, Timothy Lewis

All Theses

The pneumatic tire has been studied extensively since its invention in 1888. With the advent of high-powered computers and the use of the finite element method, the understanding of the tire's complex non-linear behavior has grown tremendously. However, one weakness of finite element models is that parameter studies are difficult and time consuming to perform. In contrast, an analytical model can quickly and easily perform extensive parameter studies. To the knowledge of the author, all existing analytical models of the tire make assumptions concerning the tire's behavior and construction that while useful for obtaining some of the first-order characteristics, are …


An Electromagnetic Energy Harvester For Powering Consumer Electronics, Xiyuan Liu Aug 2012

An Electromagnetic Energy Harvester For Powering Consumer Electronics, Xiyuan Liu

All Theses

This thesis introduces an electromagnetic vibratory energy harvester to power consumer electronics by generating electricity from the strides taken during walking or jogging. The harvester consists of a magnetic pendulum oscillating between two fixed magnets. The pendulum behaves similar to a rotor in a DC generator, while the fixed magnets, which are poled opposite to the pendulum, provide magnetic restoring forces similar to mechanical springs. When attached to a person's arm, the swinging motion subjects the magnetic pendulum to base excitations. Consequently, the pendulum oscillates near a stator which has three poles of wound copper coils. The motion of the …


On Simulation And Modeling Of Turbulent Non-Premixed Reacting Shear Flames At Low And High Pressure, Justin Foster Aug 2012

On Simulation And Modeling Of Turbulent Non-Premixed Reacting Shear Flames At Low And High Pressure, Justin Foster

All Dissertations

A database of simulations of fundamental turbulent H2/O2 and H2/Air shear layer flames has been developed using the direct numerical simulation technique in which all length and time scales of a flow are fully resolved without resort to turbulence modeling. The formulation includes the fully-compressible form of the governing equations, a pressure dependent detailed chemical kinetics scheme (9 species, 19 steps), a cubic real gas equation of state, realistic property models, and generalized heat and mass diffusion models. Simulations were conducted for a temporally developing shear layer geometry and cover a wide range of initial pressures (1 atm < P < 125 atm) and flame Reynolds numbers (850 < Re < 4500). These supercomputing simulations are the largest yet performed for high pressure conditions to the author's knowledge. Computational requirements for the largest simulations included mesh sizes of ~3/4 billion grid points and ~2.2 million CPU-hrs conducted on nearly 4,000 CPU cores on Clemson's Palmetto cluster.

The database …


Vibration And Acoustic Performance Of In-Plane Honeycomb Sandwich Panels, Xiao Gong Aug 2012

Vibration And Acoustic Performance Of In-Plane Honeycomb Sandwich Panels, Xiao Gong

All Theses

Sandwich panel structures constructed with cellular honeycomb cores allow for control of acoustic performance due to their ability to optimize effective orthotropic material properties with changes in cell geometry. By modification of topology and geometric parameters of a unit cell, desirable effective properties can be obtained and used to design lightweight structures with reduced vibration and increased sound transmission loss properties. Thus investigating the relation between the geometric configuration of the honeycomb core and vibration and acoustic behavior is important to optimize design of sandwich panels.
In this work, a finite element model is developed in MATLAB to evaluate the …


Model Of A Mechanical Clock Escapement, John Wagner, David Moline, Eugene Vold Jul 2012

Model Of A Mechanical Clock Escapement, John Wagner, David Moline, Eugene Vold

Publications

The mechanical tower clock originated in Europe during the 14th century to sound hourly bells and later display hands on a dial. An important innovation was the escapement mechanism, which converts stored energy into oscillatory motion for fixed time intervals through the pendulum swing. Previous work has modeled the escapement mechanism in terms of inelastic and elastic collisions. We derive and experimentally verify a theoretical model in terms of impulsive differential equations for the Graham escapement mechanism in a Seth Thomas tower clock. The model offers insight into the clock’s mechanical behavior and the functionality of the deadbeat escapement mechanism.


Applying Chaotic Advection To Rheology: An In Situ Structuring Rheometer, Ramaswami Subrahmanian May 2012

Applying Chaotic Advection To Rheology: An In Situ Structuring Rheometer, Ramaswami Subrahmanian

All Dissertations

A prototype In Situ Structuring Rheometer (ISSR) was designed and implemented to study changes in shear viscosity of polymer blends and composites while processing them in such a way as to control the evolution of microstructure. The ISSR is based on a regime of fluid mechanics known as chaotic advection, in which simple time-periodic flow fields can cause fluid particles to move chaotically. Chaotic advection is also the basis of Smart Blending, a technology employed to process polymer blends having a variety of morphologies at a fixed composition, and polymer composites in which the additives have been arranged into layered …


Compressive Strength Of Continuous Fiber Unidirectional Composites, Ronald Thompson May 2012

Compressive Strength Of Continuous Fiber Unidirectional Composites, Ronald Thompson

All Dissertations

Dow and Rosen's work in 1965 formed an intellectual framework for compressive strength of unidirectional composites. Compressive strength was explained in terms of micro-buckling, in which filaments are beams on an elastic foundation. They made simplifying assumptions, with a two dimensional idealization and linearized material properties. This study builds on their model, recognizing that the shear mode of instability drives unidirectional compressive strength. As a necessary corollary, the predictive methods developed in this study emphasize correct representation of composite shear stiffness. Non-linear effects related to matrix material properties, fiber misalignment, three dimensional representation, and thermal prestrains are taken into account. …


Design Of Meta-Materials Outside The Homogenization Limit Using Multiscale Analysis And Topology Optimization, Christopher Czech May 2012

Design Of Meta-Materials Outside The Homogenization Limit Using Multiscale Analysis And Topology Optimization, Christopher Czech

All Dissertations

The field of meta-materials engineering has largely expanded mechanical design possibilities over the last two decades; some notable design advances include the systematic engineering of negative Poisson's ratio materials and functionally graded materials, materials designed for optimal electronic and thermo-mechanical performances, and the design of materials under uncertainty. With these innovations, the systematic engineering of materials for design-specific uses is becoming more common in industrial and military uses. The motivation for this body of research is the design of the shear beam for a non-pneumatic wheel. Previously, a design optimization of a finite element model of the non-pneumatic wheel was …


Qualified Affordance-Based Design, Jun Hu May 2012

Qualified Affordance-Based Design, Jun Hu

All Theses

Function-based approaches are taught by the engineering design community and implemented in practice. The most significant advantage of these approaches is that they can guide the designers to abstract the essential problems from the design requirements, build the function-based models, and consequently provide the direction of the solution. However, due to the lack of a consistent scientific definition on the meaning of the function, these approaches may be contradictory when representing human-centered aspects, features, and non-physical purposes. To address this issue, design researchers have pursued two general directions: (1) broadening the meaning of function and (2) introducing an alternative scientific …


Finite Element Modeling And Design Of Honeycomb Sandwich Panels For Acoustic Performance, David Griese May 2012

Finite Element Modeling And Design Of Honeycomb Sandwich Panels For Acoustic Performance, David Griese

All Theses

Honeycomb cellular metamaterial structures offer many distinct advantages over homogenous materials because their effective material properties depend on both their constituent material properties and their geometric cell configuration. From this, a wide range of targeted effective material properties can be achieved thus supporting forward design by tailoring the honeycomb cellular materials and properties for specific applications. One area that has not been fully explored is the set of acoustic properties of honeycomb materials and how these can offer increased design flexibility when targeting acoustic performance. Understanding these relations, the designer can effectively tune designs to perform better in specific acoustic …


Assessment Of A Safe Driving Program For Novice Drivers And Smart Jersey Barrier Design To Minimize Animal-To-Vehicle Collisions, Lance Clark May 2012

Assessment Of A Safe Driving Program For Novice Drivers And Smart Jersey Barrier Design To Minimize Animal-To-Vehicle Collisions, Lance Clark

All Theses

Each year, the total number of vehicles, motorists, highway infrastructures, and distance traveled by drivers increases on a global basis. This rise in personal and commercial ground vehicle usage brings with it the advantages of the modern age, but it is not without societal cost. Vehicular incidents result in tens of thousands of deaths each year in the United States alone. For this reason, research has been performed to advance driver safety while simultaneously providing wildlife with means to avoid animal-to-vehicle collisions (AVC). In this thesis, two solutions are proposed: a driver education program with classroom experiences, in-vehicle resources, and …


Computational Representation And Reasoning Support For Requirements Change Management In Complex System Design, Beshoy Morkos May 2012

Computational Representation And Reasoning Support For Requirements Change Management In Complex System Design, Beshoy Morkos

All Dissertations

Requirements play a critical role within any design process and the activity of identifying and maintaining a system's requirements is essential to. However, design is a complex and iterative process, where requirements are continuously evolving and are volatile. This change, if not managed, may result in undesired uncertainty within the design process leading to monetary losses and time delays, as the changing of requirements has been recognized as a major cause of project failure. In order to mitigate issues that arise due to requirement change propagation, this research presents a computational reasoning tool to help designers and engineers predict change …


Clustering And Classification Of Multivariate Stochastic Time Series In The Time And Frequency Domains, Ryan Schkoda May 2012

Clustering And Classification Of Multivariate Stochastic Time Series In The Time And Frequency Domains, Ryan Schkoda

All Dissertations

The dissertation primarily investigates the characterization and discrimination of stochastic time series with an application to pattern recognition and fault detection. These techniques supplement traditional methodologies that make overly restrictive assumptions about the nature of a signal by accommodating stochastic behavior. The assumption that the signal under investigation is either deterministic or a deterministic signal polluted with white noise excludes an entire class of signals -- stochastic time series. The research is concerned with this class of signals almost exclusively. The investigation considers signals in both the time and the frequency domains and makes use of both model-based and model-free …


Automated Assembly Time Prediction Tool Using Predefined Mates From Cad Assemblies, Joseph Owensby May 2012

Automated Assembly Time Prediction Tool Using Predefined Mates From Cad Assemblies, Joseph Owensby

All Theses

Current Design for Assembly (DFA) methods and tools require extensive amounts and types of user inputs to complete the analysis. Since the methods require extensive amounts and types of inputs, certain issues arise: the analysis can become tedious, time consuming, error prone, and not repeatable. These issues eventually lead to the DFA methods being used as a redesign tool or not being implemented at all.
The research presented in this thesis addresses the current DFA limitations and issues by developing and implementing an automated assembly time prediction tool that: extracts explicitly defined connections from SolidWorks assembly models, determines the structural …


Power Generation And Control Of Mechatronics Systems - Theory And Test, Kelly Austin May 2012

Power Generation And Control Of Mechatronics Systems - Theory And Test, Kelly Austin

All Theses

An integrated, multi-disciplined approach to engineering design is a broad definition of mechatronics. Though some mechatronics proponents differ in their definitions of the topic, an interdisciplinary approach to engineering is taken by many industries which should be reflected on campus in the approach to engineering education. In this thesis, two mechatronics systems are investigated. A laboratory experiment is developed for use in the mechanical engineering program at Clemson University, and a thermoelectric power generation from diesel engine exhaust heat is investigated as an automotive industry application.
An electromagnet excited masspendulum system with attached spring and damper elements is introduced as …


Set Up Time Reduction And Quality Improvement On The Shop Floor Using Different Lean And Quality Tools, Seetha Ram Bavuluri May 2012

Set Up Time Reduction And Quality Improvement On The Shop Floor Using Different Lean And Quality Tools, Seetha Ram Bavuluri

All Theses

The purpose of this thesis document is to describe a method developed for reducing setup time in machining processes and simultaneously improve the quality of production after setup. Bosch Rexroth at Fountain Inn is a semi-automated plant and is still in its initial stages of standardizing the setup process. Setup time at different machining centers includes: machining time, inspection time, loading and unloading times and deburring. The focus of the described method is in reducing setup times related to inspection time and loading and unloading times. To achieve success in these problems the following new tools were developed: first piece …


Charging Kinetics Of Micropores In Supercapacitors, Daniel Oberklein May 2012

Charging Kinetics Of Micropores In Supercapacitors, Daniel Oberklein

All Theses

The charging kinetics of Electric Double Layer Capacitors (EDLC) were studied using a continuum model based on the Poisson-Nernst-Planck (PNP) Equations, with the additional modeling of the bulk fluid motion in the electrolyte using the Navier-Stokes Equations. The results demonstrate that the addition of bulk flow modeling yields a faster charging rate and higher charging current due to the additional convective component of the current resulting from the bulk fluid motion. A parametric study was conducted to determine the effect of various physical parameters of the EDLC system on the charging kinetics. Decreased fluid viscosity results in a faster charging …


A Case Study In Challenging And Validating Engineering Requirements With Value-Based Techniques, Seth Crouch May 2012

A Case Study In Challenging And Validating Engineering Requirements With Value-Based Techniques, Seth Crouch

All Theses

Requirements are an essential element to engineering design as they are used to focus idea generation during conceptual design, provide criteria for decision making during concept selection, and verify the chosen concept fulfills product needs. Because they are essential to the entire design process, great emphasis needs to be put on ensuring that they are correct. This research focuses on a value-based methodology useful for challenging and validating established requirements. A case study was conducted using this process on a project involving the design of a vehicle seat. This case study shows that this approach provides more persuasive evidence to …


Manufacturing Process Modeling And Application To Intelligent Control, M. Laine Mears, Parakshit Mehta, Mathew Kuttolamadom, Carlos Montes, Joshua Jones, Wesley Salandro, Drew Werner Jan 2012

Manufacturing Process Modeling And Application To Intelligent Control, M. Laine Mears, Parakshit Mehta, Mathew Kuttolamadom, Carlos Montes, Joshua Jones, Wesley Salandro, Drew Werner

Publications

This paper reviews the major findings and intellectual contributions made over the past five years through research in the laboratory of Dr. Laine Mears at Clemson University. The focus of the laboratory’s work is in modeling of traditional and novel manufacturing processes, and application of such models to process control through model-based control strategies. Introducing intelligence to the manufacturing process through physical descriptions of the phenomena being controlled allows for more precise control as compared with reactive systems or those with simple feed-forward control schemes. For traditional processes, new approaches to process characterization allow for more precise control. For novel …


Extending Origami Technique To Fold Forming Of Sheet Metal Products, Ala Qattawi Jan 2012

Extending Origami Technique To Fold Forming Of Sheet Metal Products, Ala Qattawi

All Dissertations

This dissertation presents a scientific based approach for the analysis of folded sheet metal products. Such analysis initializes the examination in terms of topological exploration using set of graph modeling and traversal algorithms. The geometrical validity and optimization are followed by utilizing boundary representation and overlapping detection during a geometrical analysis stage, in this phase the optimization metrics are established to evaluate the unfolded sheet metal design in terms of its manufacturability and cost parameters, such as nesting efficiency, total welding cost, bend lines orientation, and maximum part extent, which aides in handling purposes. The proposed approach evaluates the design …