Engineering Commons^™

Corrosion Case Study On Pipeline, Kangze Ren

Corrosion Research

The Kashagan pipeline leaks were likely caused by sulfur stress corrosion cracking, a combined corrosion mechanism developed by the presence of high pressure, the high level of hydrogen sulfide(the main "ingredient" of sour gas), and poor metallurgical choice. Improper welding and poor metallurgical examination were blamed for causing the leaking issue. The purpose of the current review is to raise the alarm about the inappropriate corrosion management of Kashagan oil production and its societal and environmental consequences.

Hydrothermal Liquefaction (Htl) Of Lignocellulosic Biomass For Biocrude Production: Reaction Kinetics And Corrosion-Resistance Performance Of Candidate Alloys For Reactors, Haoyu Wang

Electronic Thesis and Dissertation Repository

In recent years, the rapid increase in the demand for clean energy and green chemicals as well as concerns over the supply and environmental impacts associated with fossil. resources have stimulated intensive research on conversion of bioresources, such as lignocellulosic biomass and biowaste, into energy, fuels, chemicals, and materials.

Hydrothermal liquefaction (HTL) is a unique thermochemical conversion process, particularly applicable for the conversion of wet biomass and biowaste feedstocks. Most of the biomass HTL studies are conducted in batch reactor and focus on the effects of catalysts, reaction temperature and time on production efficiency and chemical properties of the products. …

The Study Of Corrosion On Additive-Manufactured Metals., Braydan Daniels

Electronic Theses and Dissertations

The purpose of this study was to investigate and compare the corrosion mechanisms between wrought and additive-manufactured (3D-printed) copper and stainless steel. The experimental procedure consisted of measuring the open circuit potential, electrochemical impedance spectroscopy, linear sweep voltammetry, Tafel analysis, surface topology, and scanning electron microscopy for each metal within salt water, tap water, sulfuric acid, and synthetic body fluid (excluding copper in synthetic body fluid).

Overall, printed stainless steel was more corrosion-resistant than wrought stainless steel in tap water and synthetic body fluid based on OCP, LSV, and surface topology results. Additionally, printed copper was more corrosion-resistant than wrought …

Corrosion Case Study On Automobile, Grace Ajayi, Xinran Pan, Geethu Sasikala, Marshall S. Yang

Chemistry Publications

No abstract provided.

Development Of Battery Materials To Function As Corrosion Protection On Car Body Plates, Tubagus Noor Rohmannudin, Sulistijono Sulistijono, Noval Adrinanda, Faridz Wira Dharma, Samuel Areliano

Journal of Materials Exploration and Findings (JMEF)

Most car bodies made for mass production are made from steel or aluminum. Both are strong metals, but steel is cheaper than aluminum and is more commonly used in lower-end cars for a broader consumer range. The weakness of steel compared to aluminum is that it is susceptible to corrosion under certain conditions, and thus it may deteriorate over time without proper care. To prevent corrosion, modern cars are coated with paint to prevent direct contact with the environment. As a second line of protection, a car battery can be connected to the body to create an impressed current cathodic …

Austenitic, Duplex, And Lean Duplex Stainless Steel Critical Pitting Temperature In Simulated Concrete Environment, Bobby Giebel

Williams Honors College, Honors Research Projects

In this work, the critical pitting temperature (CPT) will be observed for a selection of austenitic (316LN and 24100) and duplex (2205), and lean duplex (2304, 2001) stainless steels in simulated concrete pore solution. To study the influence of temperature on the pitting stability of the stainless steels, three temperatures were tested: 25oC, 45oC, and 65oC for cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS). Electrochemical properties of the interfaces we studied via EIS analysis. Kinetics were studied via CPP testing. To reveal the critical pitting temperature of the stainless steels, cyclic thermammetry was used. Characterization of the pits …

The Study Of Copper Corrosion Mechanisms Using Electrochemical Experimental Techniques., Evan Grimm

Electronic Theses and Dissertations

The purpose of this study was to discover and thoroughly explain the corrosion mechanisms of copper in saltwater, tap water and deionized water, and to apply these methods and findings when testing the corrosion mechanisms of other materials. The experimental procedure consisted of measuring the open circuit potential, electrochemical impedance spectroscopy, linear sweep voltammetry, and Tafel analysis.

The copper was found to corrode at a greater rate in saltwater, followed by tap water then deionized water, with a larger difference between saltwater and tap water than between tap water and deionized water. Each reaction was found to be both kinetically …

Increasing The Corrosion Protection Of Aisi 1008 Carbon Steel By Surface Treatment With Unmodified And Benzotriazole Modified Sol-Gel Films, Shane Thomas Kelliher

Williams Honors College, Honors Research Projects

The corrosion performance of sol-gel coated AISI 1008 carbon steel was investigated in 3.5 wt% NaCl solutions of pH 7, 9, and 12 using electrochemical measurements. A corrosion inhibitor, benzotriazole (BTA) was added to the sol-gel mixture and tested as a second, modified sol-gel coating. Sol-gel films adhered evenly to metal samples and were characterized by FTIR spectroscopy. Electrochemical Impedance Spectroscopy (EIS) showed an increase in polarization resistance from blank to sol-gel coated samples (600-18,800,000 ohms). Cyclic polarization (CPP) curves showed positive hysteresis loops for blank and unmodified sol-gel coated samples which increased at high pH following the backward potential …

A Computational Investigation Of The Interstitial Oxidation Thermodynamics Of A Mo-Nb-Ta-W High Entropy Alloy Beyond The Dilute Regime, Adib J. Samin

Faculty Publications

High entropy alloys (HEAs) are promising candidates for high-temperature structural material applications. Oxidation is a major factor that must be accounted for when designing such materials and it is thus important to study the oxidation behavior of HEAs to enable the optimum design of next generation materials. In this study, the thermodynamic behavior of interstitial oxygen in a Mo-Nb-Ta-W high entropy alloy was explored beyond the dilute limit. This was accomplished by sampling configurations of the HEA and HEA-oxygen systems from an isothermal–isobaric ensemble using a series of first-principle-based Monte Carlo simulations. It was found that the interstitial oxygen had …

Aqueous Redox Flow Batteries With Boron Doped Diamond As An Electrode., Alex M. Bates

Electronic Theses and Dissertations

As the interest and implementation of renewable energy accelerates, so does that of grid energy storage. It is widely believed that a cost-effective energy storage technology will bring about the proliferation of renewable energy. Redox flow battery (RFB) technology represents a promising solution to cost-effective grid energy storage. Compared to other technologies, RFBs have a long lifetime, high efficiency, are non-flammable, significantly reduce cost, and separately scale power and energy. The separation of power and energy enables increased energy capacity by simply adding electrolyte volume. Of the challenges facing RFB technology, one readily apparent is the cost of the active …

Testing The Effectiveness Of Reflective "Cool" Pigments, Ashleigh Carpenter

Williams Honors College, Honors Research Projects

This project is an exploration of reflective "cooling" pigments used in coatings for the exterior of a structure in order to control the temperature inside. The pigments reflect sunlight to reduce the heating effect inside a structure. While the project will include the synthesis and testing of these pigments, the focus will be on the design and construction of an apparatus to test the effectiveness of these pigments. An apparatus will be constructed with a heat source and two structures of identical dimensions. The set-up will allow for the temperature of the inside of the structures to be recorded at …

The Effect Of Flinak Molten Salt Corrosion On The Hardness Of Hastelloy N, David Kok

Scholar Week 2016 - present

The Molten Salt Reactor (MSR) has been identified as a promising candidate to replace aging nuclear reactors around the world. However, a suitable combination of molten salt and container material needs to be found in order to reduce the potential for corrosion in the MSR before it can be considered commercially viable. FLiNaK molten salt and the nickel-based alloy Hastelloy N have been identified as prime candidates for this function, but the severity of FLiNaK corrosion in Hastelloy N requires additional study before this combination can be used in the operation of a MSR. In this study, Hastelloy N samples …

An Experimental And Numerical Investigation Of Flow Accelerated Flibe Corrosion, David B. Weitzel

Nuclear Engineering ETDs

Renewed interest in molten salt reactor technology has brought to light the need for a better understanding of FLiBe corrosion. To this end a flowing FLiBe corrosion test loop was designed to test the flow effects of FLiBe corrosion. The loop consists of a pump, melt tank, and stainless-steel tubing assembly that heats the molten salt to high temperatures and circulates it over test specimens. The experiment has been constructed and has completed initial shakedown testing.

To support the flowing FLiBe experiment, a numerical corrosion model that couples FLiBe electrochemistry, solid metal diffusion, and mass transport was implemented. The model …

Controlled Release Of Corrosion Inhibitors: Zinc And Magnesium Containing Sodium Chromate, Andrew Thomas

Williams Honors College, Honors Research Projects

Corrosion can be combated by multiple methods, where the primary purpose is to minimize degradation of metal surfaces. Corrosion inhibitors are one of the most effective methods of corrosion protection. Inhibitors are substances that minimize corrosion in aggressive environments, with only a low concentration required. The inhibitors are chemically adsorbed on the surface of the metal and a protective thin film is formed . The mechanism of the inhibitors could be described as anodic, cathodic, or a mix of the two. Anodic inhibitors, also known as passivation inhibitors, alter an anode reaction. Corrosion potential of the metal is shifted to …

Cataloging The Degree Of Sensitization Via Electrochemical Reactivation For Studying The Corrosion Behavior Of Inconel 718, Austenitic, And Duplex Stainless Steels, Bradley Lynes

Williams Honors College, Honors Research Projects

Corrosion resistant materials can be expensive, but usually reduce the life cycle cost of metallic assets. However, negligent sensitization of these materials can lead to aggressive, intergranular corrosion. Using the methodology of the double loop electrochemical potentiokinetic reactivation (DL-EPR), this project investigates different steel reinforced bars and Inconel to determine the degree of sensitization after a heat treatment of 900°C for 2 hours. The purpose of this research is to validate and determine the appropriate test parameters for performing further DL-EPR test in the future. Additionally, the kinetics observed for each sample during the DL-EPR test will be analyzed and …

Development Of Cardanol-Based Epoxy Coating, Nicholas Pottschmidt

Williams Honors College, Honors Research Projects

The purpose of this project was to determine the suitability of cardanol glycidyl ether (CGE) as a substitute for trimethylolpropane triglycidyl ether (TMPGE) as the reactive diluent in epoxy coatings. CGE may be a naturally-derived alternative to TMPGE, which is a commonly-used petroleum-derived reactive diluent. Epoxy coatings were formulated with CGE replacing increasing amounts of TMPGE in the formulation. Corrosion protection provided by the coatings was evaluated with electrochemical impedance spectroscopy (EIS). Mechanical properties of the coatings (hardness, flexibility, adhesion, and impact resistance) were evaluated with applicable ASTM standards.

EIS results revealed the coating formulated with only CGE had superior …

The Effect Of Flinak Molten Salt Corrosion On The Hardness Of Hastelloy N, David Kok

Honors Program Projects

The desire to reduce pollution caused by electricity production has led to a call for the replacement of conventional fossil fuel power plants. In order to fulfill this goal, a large amount of new nuclear reactors is required, and this provides the opportunity to put new and innovative reactor designs into production. The Molten Salt Reactor (MSR) is one of the most promising concepts, but a suitable combination of molten salt and container material needs to be found to reduce the potential for corrosion before the concept can be put into production. FLiNaK molten salt and the nickel-based alloy Hastelloy …

Cysteine As An Eco-Friendly Corrosion Inhibitor, Hany A. Elazab Dr

Chemical Engineering

In this paper, the aim was finding the most efficient corrosion inhibitor for mild steel placed in a 0.5M Sulfuric acid. The comparison was implemented between Cysteine (an eco-friendly corrosion inhibitor) and 4 different Ions-Cysteine Inhibitors (Copper- Cysteine, Nickel-Cysteine, Iron-Cysteine, and Cobalt-Cysteine). The solutions were prepared and evaluated while placed with a working electrode of mild steel with a copper rod attached to its end. To determine the best eco-friendly corrosion inhibitors two experiments were implemented: Electrochemical Impedance Spectra, and Linear Polarization. By the end of the experiment it was found that Copper- Cysteine was the most efficient eco-friendly corrosion …

Evaluation Of Silane-Doped Epoxy Coatings For Resisting Aluminum Corrosion By Oxalic Acid, An A. Niger Metabolite, Alex Pica

Williams Honors College, Honors Research Projects

The goal of this study was to investigate whether silane-doped epoxy coatings are capable of preventing corrosion of aluminum alloy 2024-T3 by oxalic acid, one of the primary metabolites of the fungus Aspergillus Niger. Previous research suggested the success of these types of coatings at preventing AA 2024-T3 corrosion in saline solutions, and this study was meant to build on those findings by investigating the efficacy of the coating in an acidic environment.

Each coating was applied to an AA 2024-T3 coupon by dissolving the epoxy and varying amounts of 3-aminopropyltriethoxysilane in acetone and then dripping the solution onto …

Comparison Of Intrusive And Non-Intrusive Methods For Corrosion Monitoring Of Fuel Processing Systems, Armando Jacob Espinoza, Thomas Conner Field

Materials Engineering

This presentation contains an assessment of the best overall corrosion monitoring device, intrusive or non-intrusive, for use in the petrochemical industry. Corrosion in the petrochemical industry is a large issue because it causes a deterioration of pipe integrity in fuel processing systems. A reduction of pipe wall integrity due to corrosion could result in a leak or an explosion of fuel processing lines since those systems function at high pressures. The use of corrosion monitoring systems in the petrochemical industry helps to detect early signs of corrosion prior to failure so that proper maintenance can be performed to prevent catastrophe. …

Nano-Channels Early Formation Investigation On Stainless Steel 316ti After Immersion In Molten Pb-Bi, Abu Khalid Rivai, Mardiyanto Mardiyanto, Annette Heinzel

Makara Journal of Technology

Development of fuel cladding and structural materials in Pb-Bi environment, especially at high temperature, is a critical issue for the deployment of LFR (Lead alloy-cooled Fast Reactor) and ADS (Accelerator Driven Transmutation System). This is because of the corrosive characteristic of Pb-Bi to metals as constituent materials of fuel cladding and structural of the reactors. Corrosion test of a high-chromium austenitic stainless steel i.e. SS316Ti in molten Pb-Bi at 550 ºC has been carried out for about 300 hours continuously. The characterization using SEM-EDS (Scanning Electron Microscopy - Energy Dispersive X-ray Spectroscopy) showed that an iron oxide as the outer …

The Effects Of Carboxylic Acids In Aluminum Anodizing, Abby E. Koczera

Honors Theses and Capstones

Hard-anodized alumina coatings were formed in sulfuric acid at low temperature and high current density in the presence of carboxylic acid additives. Citric acid, trimesic acid, mellitic acid and ethylenediaminetetraacetic acid (EDTA) were utilized in varying concentrations. The additives were chosen for their capacity to form complexes with tri-valent aluminum and hence impart chemical stability to the coatings. The coatings were sealed in boiling water, and corrosion resistance was observed in a high pH solution of potassium hydroxide. The coatings were examined using scanning electron microscopy (SEM) to assess coating thickness and pore dimensions. Thicker coatings were produced when the …

Corrosion Resistance Of Silane Coatings On Aluminum And Magnesium Alloys, John Demopoulos

Williams Honors College, Honors Research Projects

The purpose of this project was to increase the corrosion resistance of aluminum and magnesium alloys by coating the coupons with a silane on the surface. Four different silanes: 3-aminopropyltriethoxysilane (APTES), Bis(triethoxysilylpropyl)amine (Bis), (Heptadecafluoro-1,1,2,2-tetrahydrodecyl)trichlorosilane (FTS), and (Heptadecafluoro-1,1,2,2-tetrahydrodecyl)triethoxysilane (non Cl FTS) will be used and compared to see which silane would give the best corrosion resistance. Each silane solution was coated on the coupons by using a solution method in which the coupon was submerged for 24 hours and then thermally cured for another 24 hours. Once the coating was applied, the water contact angle and the thickness of the coating …

Evaluation Of Epoxy Coatings For Protecting Aluminum Alloy 2024 From Corrosion Caused By Aspergillus Niger, Kamshat Dukenbaeva

Williams Honors College, Honors Research Projects

The aim of this study was to assess the potentials of using epoxy coatings for the prevention of fungus-induced corrosion. The metal specimen of interest was the aluminum alloy AA 2024-T3. The main intent was to evaluate the behavior of the organic acid producing fungus, Aspergillus niger (A. niger), towards the epoxy-coated aluminum. Two different types of epoxy coatings were used: a two-part resin and a commercially-available Rust-Oleum Specialty Appliance Epoxy. Due to challenges encountered throughout the length of the project and time constraints, limited quantitative data was obtained. However, from optical and visual data it can be concluded that …

Effects Of Corrosion Inhibitor On The Corrosion Behavior Of Low Carbon Steel In Co2 Environment, Michael Harris

Williams Honors College, Honors Research Projects

The effectiveness of Benzalkonium chloride (C14) as a corrosion inhibitor for mild steel in an aqueous CO₂ environment was studied for dual use. It is a known biocide and currently untested corrosion inhibitor. Potentiodynamic polarization was used to determine the anodic and cathodic reaction kinetics through analysis of the potentiodynamic curves and the corrosion current densities. Electrochemical impedance spectroscopy (EIS) was utilized to analyze the surface characteristics through analysis of the Nyquist and Bode plots. C1010 and C1018 mild steel were tested in a 200mL jacketed Gamery cell, and purged with CO₂ (99.9%). Temperature effects were studied and …

Passivation And Potential Fluctuation Of Az31b Alloy In Alkaline Environments, Ana C. Bacco

Williams Honors College, Honors Research Projects

Magnesium (Mg) alloys are used in many industries because of their distinctive properties, but their high chemical reactivity and poor oxide film protection make them inferior. This project focused on investigating the effects of secondary phases and intermetallic particles (IMPs) on the corrosion behavior of AZ31B Mg alloy. The test solution was chloride free NaOH with varying pH levels between 10-14, as well as testing under deaerated conditions. The open circuit potential (OCP) measurements using AZ31B in static NaOH solutions showed potential fluctuation between approximately -1.6 V_SCE (active state) and -0.4 V_SCE (passive state) during the 24-h immersion. …

Stress Corrosion Cracking Evaluation Of Carbon Steel In Biodiesel And The Effect Of Ultrasonic Nanocrystal Surface Modification (Unsm) On 304 Stainless Steel, Josh Geyer

Williams Honors College, Honors Research Projects

The project that was performed was stress corrosion cracking (SSC) of carbon steel in biodiesel, petroleum diesel and a mixture. The project also included the effect of Ultrasonic Nanocrystal Surface Modification (UNSM) on 304 stainless steel. It included the assembly of a slow strain rate (SSR) machine and carrying out testing using the SSR machine. The assembly of the machine will require purchasing and building a stand to house the electrical equipment which includes the computer, actuator control panel and the actuator power supply. The assembly will also include designing and purchasing the connections to connect the actuator to the …

Feasibility Of Cathodic Protection In Grouted Post Tensioned Tendons - Exploratory Model Calculations, Jacob Dharma Bumgardner

USF Tampa Graduate Theses and Dissertations

Recent corrosion related failures of grouted post tensioned tendons, even after the introduction of improved grouts, have led to renewed interest in supplemental or backup means of corrosion control for these systems. A finite element model is presented to explore feasibility of impressed current cathodic protection of strand in grouted tendons. The model examines polarization evolution as function of service time and includes consideration of anode placement and size, grout porosity, pore water alkalinity, electrochemical species diffusivity and applied voltage on the polarization efficacy and durability of such a system. The exploratory model projections suggested that, within the context of …

Swelling-Etching Characterization Of Copper (I) Oxide - Pdms For The Development Of Micro/Nano - Particles Composite Mems Corrosion Sensor, Abdoul Kader Maiga

Graduate Theses and Dissertations

The primary objective for this thesis is to contribute to the understanding of the oxide removal process for a corrosion sensing device. The goal for designing such a device is for monitoring corrosion on metallic structures. The sensing material (6.35mm x 1mm discs) of the device is composed of copper (I) oxide particles mixed in some polydimethylsiloxane (PDMS). The PDMS, “housing,” is meant for controlling the oxidation rate through the sensing material. A solvent was used to facilitate the etchant diffusion through the PDMS matrix. Toluene and acetic acid were the ideal solvent and etchant, respectively, for carrying out the …

Combinatorial Approach To Turbine Bond Coat Discovery, Christopher Metting, Johnathan Bunn, Ellen Underwood, Stephen Smoak, Jason Hattrick-Simpers

Jason R. Hattrick-Simpers

No abstract provided.