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Advancing Management Strategies For Airport Infrastructure Development: A Holistic Project Delivery And Contractual Perspective, Ramy Ahmed Anwar Ahmed Khalef Jan 2026

Advancing Management Strategies For Airport Infrastructure Development: A Holistic Project Delivery And Contractual Perspective, Ramy Ahmed Anwar Ahmed Khalef

Doctoral Dissertations

The airport sector plays a vital role in the US infrastructure. Neglecting the maintenance and improvement of such critical domain poses serious repercussions. Current initiatives within the aviation sector have fallen short in providing substantial quantitative or qualitative support for comprehensive project and risk management processes. This research fills this knowledge gap. The associated objectives include: (1) identifying a holistic set of Design-Build risk factors and providing associated research recommendations; (2) enhancing the understanding of Design-Build (DB) with respect to Design-Bid-Build (DBB) on key risks impacting schedule/cost performance in airport projects; (3) establishing a risk-based benchmarking framework to evaluate schedule/cost …

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Generation Of Wave Turbulence In Dipolar Gases Driven Across Their Phase Transitions, Georgios A. Bougas, Koushik Mukherjee, Simeon Mistakidis Jan 2026

Generation Of Wave Turbulence In Dipolar Gases Driven Across Their Phase Transitions, Georgios A. Bougas, Koushik Mukherjee, Simeon Mistakidis

Physics Faculty Research & Creative Works

Ultracold quantum gases with long-range anisotropic interactions host novel exotic phases of matter, such as super solids, exhibiting both rigid and superfluid characteristics. The impact of this interplay on the out-of-equilibrium dynamics of dipolar gases, and in particular its connection with universal turbulent behavior, remains highly unexplored. Here, upon considering a dipolar Bose-Einstein condensate of dysprosium atoms being dynamically driven across the super solid-superfluid phase transition and vice versa, we unveil the emergence of a robust nonequilibrium quasi-steady state. This state displays self-similar momentum distributions exhibiting algebraic decay at large momenta, with scaling exponents supporting the existence of wave turbulence. …

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Dcmm-Transformer: Degree-Corrected Mixed-Membership Attention For Medical Imaging, Huimin Cheng, Xiaowei Yu, Shushan Wu, Luyang Fang, Chao Cao, Jing Zhang, Tianming Liu, Dajiang Zhu, Wenxuan Zhong, Ping Ma Jan 2026

Dcmm-Transformer: Degree-Corrected Mixed-Membership Attention For Medical Imaging, Huimin Cheng, Xiaowei Yu, Shushan Wu, Luyang Fang, Chao Cao, Jing Zhang, Tianming Liu, Dajiang Zhu, Wenxuan Zhong, Ping Ma

Computer Science Faculty Research & Creative Works

Medical images exhibit latent anatomical groupings, such as organs, tissues, and pathological regions, that standard Vision Transformers (ViTs) fail to exploit. While recent work like SBM-Transformer attempts to incorporate such structures through stochastic binary masking, they suffer from non-differentiability, training instability, and the inability to model complex community structure. We present DCMM-Transformer, a novel ViT architecture for medical image analysis that incorporates a Degree-Corrected Mixed-Membership (DCMM) model as an additive bias in self-attention. Unlike prior approaches that rely on multiplicative masking and binary sampling, our method introduces community structure and degree heterogeneity in a fully differentiable and interpretable manner. Comprehensive …

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Solubility And Dissolution Mechanism Of Novel Multi-Ester Headgroup Surfactants In Supercritical Co2, Ning Xu, Yan Ling Wang, Baojun Bai, Shi Zhang Cui, Yu Zhang, Wen Jing Shi, Zhao Nian Zhang, Wen Hui Ding, Pei Xu Ma, Zan Gao Jan 2026

Solubility And Dissolution Mechanism Of Novel Multi-Ester Headgroup Surfactants In Supercritical Co2, Ning Xu, Yan Ling Wang, Baojun Bai, Shi Zhang Cui, Yu Zhang, Wen Jing Shi, Zhao Nian Zhang, Wen Hui Ding, Pei Xu Ma, Zan Gao

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

To address the limited solubility and applicability of conventional hydrocarbon surfactants in supercritical CO2, a series of multi-ester headgroup surfactants were designed and synthesized by leveraging the CO2-philic properties of ester groups. The molecular structures were characterized using Fourier transform infrared (FT-IR) spectroscopy and 1H NMR. A custom-designed laser-based apparatus was developed to quantify surfactant solubility and systematically investigate phase behavior in CO2. Molecular dynamics (MD) simulations were employed to elucidate structure–solubility relationships across multiple scales, including solubility parameters, interaction energies, radial distribution functions (RDFs), and free volume fractions. Results indicate that, at 323.15 K, …

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Flow Regime-Independent Two-Group Interfacial Area Concentration Model For Dispersed Gas-Liquid Flows In Large-Diameter Pipes, Hossein Barati, Takashi Hibiki, Joshua P. Schlegel, Naofumi Tsukamoto Jan 2026

Flow Regime-Independent Two-Group Interfacial Area Concentration Model For Dispersed Gas-Liquid Flows In Large-Diameter Pipes, Hossein Barati, Takashi Hibiki, Joshua P. Schlegel, Naofumi Tsukamoto

Nuclear Engineering and Radiation Science Faculty Research & Creative Works

In many power plants, boiling can result in two-phase flows during normal and accident conditions. Heat and mass transfers through the gas-liquid interface in a two-phase flow process are proportional to the interfacial area concentration (IAC). These calculations for nuclear systems are typically performed using advanced system analysis codes such as TRACE. TRACE uses a two-group (2G) model, where bubbles are divided into two groups according to their drag coefficients. Correlations are used to calculate the group-wise void fractions (VFs) and IACs. This study evaluates the accuracy of the TRACE 2G VF and IAC models for vertically upward dispersed flows …

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Implementation Of Tritium Transport In A Gas-Liquid Contactor Cfd Simulation Of Tritium Extraction From Lead-Lithium In Ansys Fluent, Anthony G. Bowers, Subash L. Sharma, Thomas F. Fuerst Jan 2026

Implementation Of Tritium Transport In A Gas-Liquid Contactor Cfd Simulation Of Tritium Extraction From Lead-Lithium In Ansys Fluent, Anthony G. Bowers, Subash L. Sharma, Thomas F. Fuerst

Nuclear Engineering and Radiation Science Faculty Research & Creative Works

Modifications to the Computational Fluid Dynamic (CFD) software ANSYS Fluent were done to quantify and characterize tritium transport in gas-liquid contactors (GLCs). A double-slit, Ergun-like equation was employed for the porous media model, with Ergun coefficients validated with Sulzer's Sulcol software. Tritium transport from PbLi within the GLC was verified against analytical models. The geometry of the CFD model was based on the MELODIE GLC experiment. The hydrodynamic CFD pressure drop results align well with Sulcol estimations and fall between the predictions of the analytical Delft-Olujić and Billet and Schultes models. In terms of mass transfer efficiency, traditional mass transfer …

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Synthesis Of Nickel Nanoparticles By Gamma Irradiation And Femtosecond Laser Ablation, V. M. Rao, Y. Han, H. Tsai, C. H.C. Giraldo, T. Akyurek Jan 2026

Synthesis Of Nickel Nanoparticles By Gamma Irradiation And Femtosecond Laser Ablation, V. M. Rao, Y. Han, H. Tsai, C. H.C. Giraldo, T. Akyurek

Nuclear Engineering and Radiation Science Faculty Research & Creative Works

Nickel nanoparticles were synthesized by (i) gamma irradiation of aqueous nickel chloride precursors and (ii) double scan femtosecond laser (FSL) ablation of a pure nickel foil in water. The nanoparticles produced by FSL ablation were further stabilized in acetone. Gamma radiolysis yielded nickel nanoparticles in the 2–22 nm range, with the average particle diameter governed by the total absorbed dose. Nickel nanoparticles produced by double scan FSL ablation were in the 2–17 nm range but less monodispersed than the nanoparticles produced via gamma radiolysis. FSL ablation proved to be superior in terms of yielding a higher number of smaller nanoparticles …

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Upconversion Photoluminescence In Wsse Alloy Monolayer Under Uniaxial Tensile Strain, Shrawan Roy, Jie Gao, Xiaodong Yang Jan 2026

Upconversion Photoluminescence In Wsse Alloy Monolayer Under Uniaxial Tensile Strain, Shrawan Roy, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The optical responses of monolayer transition metal dichalcogenides (1L-TMDs) can be tuned effectively by using mechanical strain. In this work, the tuning of upconversion photoluminescence (UPL) emission in 1L-WSSe alloy by applying uniaxial tensile strain is investigated. When the uniaxial tensile strain is changed from 0 % to 1.02 %, the peak position of UPL emission has a redshift of around 25.6 nm, and the UPL intensity goes up with an exponential function of the applied strain as the upconversion energy difference is varied from −197 meV to −131 meV. The sublinear power dependence for UPL emission in 1L-WSSe alloy …

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A Combined Tomographic Particle Image Velocimetry And Numerical Simulation Approach For Supersonic Wind Tunnel Calibration, Joshua Gary, Josiah Mcdermott, Kyle Worden, Serhat Hosder, Davide Viganò Jan 2026

A Combined Tomographic Particle Image Velocimetry And Numerical Simulation Approach For Supersonic Wind Tunnel Calibration, Joshua Gary, Josiah Mcdermott, Kyle Worden, Serhat Hosder, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Supersonic wind tunnels remain essential tools for high-speed aerodynamics research, yet the characterization of their free-stream conditions remains technically challenging and lacks standardized criteria for defining "good" flow quality. While traditional calibration methods rely on intrusive probes, recent advances in optical diagnostics offer new opportunities for non-intrusive characterization. In this work, we demonstrate a novel use of Tomographic Particle Image Velocimetry (Tomo-PIV), combined with numerical simulations, as a methodology for supersonic wind tunnel calibration. The approach is applied to the recently upgraded Missouri S&T Supersonic Wind Tunnel, where Tomo-PIV measurements reveal uniform flow with low angularity and low turbulent noise …

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Physics-Constrained Generative Adversarial Networks For Dimensionality Reduction In Optimization, Samuel Sisk, Xiaosong Du Jan 2026

Physics-Constrained Generative Adversarial Networks For Dimensionality Reduction In Optimization, Samuel Sisk, Xiaosong Du

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric vertical takeoff and landing (eVTOL) aircraft make a unique form of urban air mobility due to their low noise, zero emission, and precision control. To maximize efficiency, high-fidelity simulation-based multidisciplinary design optimization discovers the optimal balance among subsystems within an eVTOL. However, conventional multidisciplinary design optimization is computationally intensive due to excessive high-fidelity model evaluations. Moreover, complex nonlinear constraints deteriorate optimization efficiency and convergence. While surrogate models enable efficient design optimization, surrogate modeling suffers in large-scale applications and surrogate-based optimization still has to deal with nonlinear constraints. To address these challenges, the authors' previous work proposed physics-constrained generative adversarial …

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Tomo-Piv Study Of Baseline Flow Structures Behind A Strut Injector, Josiah Mcdermott, Connor Bell, Davide Viganò Jan 2026

Tomo-Piv Study Of Baseline Flow Structures Behind A Strut Injector, Josiah Mcdermott, Connor Bell, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Stabilizing combustion in scramjet engines is a formidable challenge due to the small-time scales afforded for air-fuel mixing. Numerous studies in this area have demonstrated the potential of strut-style platforms for fuel injection and mixing enhancement, which remains an active area of research. In the Aerodynamics Research Laboratory at Missouri S&T, a strut-style injector system has recently been installed. In this study, we characterize the baseline flow structures behind this platform absent fuel injection. The wake generated by a strut itself has an appreciable impact on the resulting air-fuel mixing, which motivates its characterization. In future studies, this characterization will …

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Optimal Takeoff Trajectory Prediction Of Electric Drones Based On A Fully Automated Optimal Experimental Design Method, Jiachen Wang, Dheeraj Paramkusham, Xiaosong Du Jan 2026

Optimal Takeoff Trajectory Prediction Of Electric Drones Based On A Fully Automated Optimal Experimental Design Method, Jiachen Wang, Dheeraj Paramkusham, Xiaosong Du

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric vertical takeoff and landing (eVTOL) aircraft is attracting great interest as a viable solution to promote urban aerial mobility with promising flexibility as well as emission reductions. However, the low specific energy of the current battery is still a strong constraint on the range and endurance of eVTOL flights, especially considering the significant power demands during the takeoff process. Engineering design optimization permits promising solutions for the minimum takeoff energy consumption but can be computationally intensive due to iteratively evaluating simulation models. Surrogate-based design optimization is efficient but still relies on optimization iterations which prohibit real-time decision-making. To fill …

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Impact Of Dispersed Crystalline Domains On Lithium-Ion Conductivity In Amorphous Li2.99ba0.005ocl Electrolytes, Emmanuel Olugbade, Junquan Ou, Leon Shaw, Jonghyun Park Jan 2026

Impact Of Dispersed Crystalline Domains On Lithium-Ion Conductivity In Amorphous Li2.99ba0.005ocl Electrolytes, Emmanuel Olugbade, Junquan Ou, Leon Shaw, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Solid-state electrolytes promise safer, high-energy batteries, yet ionic transport is limited by structural heterogeneity and interfacial resistance. We combine hydrothermal synthesis and molecular dynamics (MD) to determine how dispersed crystallinity and interfacial orientation govern lithium-ion conduction in barium-doped anti-perovskite Li2.99Ba0.005OCl. Structural and thermal analyses identify a largely amorphous matrix with embedded nano crystallites, and MD captures the same short-range order and dispersion seen experimentally. Electrochemical impedance spectroscopy separates high amorphous-phase conductivity from a pellet-scale response dominated by interfacial limitations, consistent with direct-current polarization. Cyclic voltammetry indicates a broad electrochemical stability window. We quantify transport in crystalline …

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Distributed Vibration Sensing For Identification Of Loose Connectors In Coaxial Data Transmission Lines, Saidanvar Esanjonovich Valiev, Anthony C. Okafor, Jeremiah J. Rittenhouse, Jie Huang, Daniel S. Stutts Jan 2026

Distributed Vibration Sensing For Identification Of Loose Connectors In Coaxial Data Transmission Lines, Saidanvar Esanjonovich Valiev, Anthony C. Okafor, Jeremiah J. Rittenhouse, Jie Huang, Daniel S. Stutts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This study investigates the effect of vibration-induced loose connections on signal reflection (S11) for loose connection identification in aerospace coaxial cables using distributed sensing approach, which is effective in filtering the noise and identifying minor discontinuities. In this approach, a sliding gated window is applied to S11 signal, a fast Fourier transform is performed over the gated windows, cross-correlation is computed between the baseline and vibration-affected signals, and the standard deviation is mapped along the cable length. Sinewave signals from 9 kHz to 5 GHz were swept through cables with vibrating connectors under three conditions: fully tightened, loosened by 180°, …

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Multiphysics Modeling Of Melt Pool Dynamics And Powder Bed Stability In Lpbf Of Inconel 718 For A Circular Cavity, Nayan Pundhir, Oluwapelumi O. Adejumo, Kumbla Chandrashekhara, Joseph W. Newkirk, Heath Misak, Cesar Ortiz Rios Jan 2026

Multiphysics Modeling Of Melt Pool Dynamics And Powder Bed Stability In Lpbf Of Inconel 718 For A Circular Cavity, Nayan Pundhir, Oluwapelumi O. Adejumo, Kumbla Chandrashekhara, Joseph W. Newkirk, Heath Misak, Cesar Ortiz Rios

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser powder bed fusion (LPBF) is a metal additive manufacturing process in which a concentrated laser beam selectively melts successive powder layers to fabricate components. Final part quality is highly sensitive to process parameters such as hatch spacing, powder bed density, laser power, and scanning speed. In this study, a computational fluid dynamics model employing discrete element method has been developed in FLOW-3D to simulate LPBF of Inconel 718. The modeled powder bed incorporates particle size distribution data obtained from scanning electron microscopy and is evaluated for single-layer, single-track deposition over a circular cavity. The model captured melt pool dynamics …

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Atomized Oxidative Polymerization As A 3d Printing Platform For Binder-Free, Bulk Conductive Polymer Architectures, Tazdik Patwary Plateau, Hiep Pham, Jonghyun Park Jan 2026

Atomized Oxidative Polymerization As A 3d Printing Platform For Binder-Free, Bulk Conductive Polymer Architectures, Tazdik Patwary Plateau, Hiep Pham, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Translating the ultrahigh intrinsic conductivity of conjugated polymers into bulk 3D architectures remains a formidable challenge due to the fundamental dichotomy between rheological printability and electronic purity. Existing strategies necessitate a compromise: solution-processing requires insulating binders that degrade charge transport, while binder-free vapor-phase polymerization (VPP) is kinetically confined to surface-limited thin films by diffusion constraints. Here, we introduce atomized oxidative polymerization (AOP), a manufacturing paradigm that overcomes these kinetic barriers via active, layer-by-layer monomer atomization. This approach ensures stoichiometric reaction conditions throughout the printed volume, driving a structural transition toward highly conductive quinoid-dominant chains with enhanced π-π stacking. The resulting …

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Performance Evaluation Of Thick Carbon Fiber-Reinforced Laminates Manufactured Using Six-Magnetron Microwave System, Nayan Pundhir, Sourav Bolar, Kumbla Chandrashekhara, Kristen Donnell, Jim Lua, Kalyan Shrestha, Rui Li Jan 2026

Performance Evaluation Of Thick Carbon Fiber-Reinforced Laminates Manufactured Using Six-Magnetron Microwave System, Nayan Pundhir, Sourav Bolar, Kumbla Chandrashekhara, Kristen Donnell, Jim Lua, Kalyan Shrestha, Rui Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Microwave curing is a fast, energy-efficient, and a viable alternative to conventional thermal curing processes. It has been widely adopted for processing carbon fiber-reinforced polymer composites because the high electrical conductivity of carbon fibers enables strong microwave coupling. In this study, IM7/Cycom 5320-1 unidirectional prepreg has been used to fabricate 64-layer laminated composites. Symmetric cross-ply ([0°/90°]16S) and a quasi-isotropic ([45°/90°/−45°/0°]8S) layup have been investigated. A custom-built six-magnetron microwave applicator and an autoclave were employed to manufacture the composite panels. Degree of cure of the manufactured laminates was evaluated via differential scanning calorimetry. Interfacial bonding and porosity of the microwave-cured laminates …

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Design, Construction, And Initial Testing Of A Oxy-Acetylene Testing Facility, Blake Bowman, Davide Viganò Jan 2026

Design, Construction, And Initial Testing Of A Oxy-Acetylene Testing Facility, Blake Bowman, Davide Viganò

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thermal Protection Systems (TPS) are critical for atmospheric re-entry and hypersonic flight vehicles, yet ground-based evaluation of TPS materials remains challenging due to the cost, complexity, and limited availability of large arc-jet and inductively coupled plasma (ICP) facilities. Oxy-acetylene testing provides a low-cost and accessible alternative for preliminary material screening, sensor development, and fundamental studies of material response under high heat-flux conditions. This paper presents the design, construction, and initial validation of the High-Enthalpy Acetylene Testing (HEAT) facility at Missouri University of Science and Technology. The facility incorporates a modular experimental architecture, independently controlled oxygen and acetylene mass-flow systems, and …

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2-Point Focused Laser Differential Interferometry Measurements Of A Parallel Jet In Supersonic Flow, Joshua Gary, Joseph Villarreal, Davide Vigano Jan 2026

2-Point Focused Laser Differential Interferometry Measurements Of A Parallel Jet In Supersonic Flow, Joshua Gary, Joseph Villarreal, Davide Vigano

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Turbulence in compressible flows plays a central role in applications such as air-fuel mixing in supersonic combustors and is significantly more complex than incompressible turbulence due to the presence of fluctuating thermodynamic quantities. As such, models like the Strong Reynolds Analogy (SRA) are used to relate these quantities. However, SRA validity has been examined primarily in boundary-layer flows. In this work, a newly developed Two-Point Focused Laser Differential Interferometry (2-FLDI) system is implemented in a two-dimensional parallel supersonic jet. The diagnostic is described in detail, including optical alignment procedures, calibration methods, and data analysis techniques. Measurements acquired at multiple streamwise …

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Corrigendum To “3d Semi-Analytical Thermo-Elasto-Plastic Model For Additive Manufacturing”(Additive Manufacturing, (2026), 127, C, (105308), (S2214860426002344), 10.1016/J.Addma.2026.105308), Tao Liu, Ming C. Leu, Edward C. Kinzel, Chinedum Okwudire Jan 2026

Corrigendum To “3d Semi-Analytical Thermo-Elasto-Plastic Model For Additive Manufacturing”(Additive Manufacturing, (2026), 127, C, (105308), (S2214860426002344), 10.1016/J.Addma.2026.105308), Tao Liu, Ming C. Leu, Edward C. Kinzel, Chinedum Okwudire

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The author regret about the correction in the Equation B(1) in original article. The corrected version of the Equation B(1) is given below,(1.1)∂uxxx,ξ∂x=116πμ1−ν4ν−1x−ξxR3−3x−ξx3R5−8ν−5x−ξxR13+34ν−3x−ξx3R15−18x−ξxzξzR15+30x−ξx3zξzR17−12ν−12ν−1x−ξxR1R1+z+ξz2+4ν−12ν−1x−ξx3R13R1+z+ξz2+8ν−12ν−1x−ξx3R12R1+z+ξz3 The authors would like to apologise for any inconvenience caused. DOI of original article: < 10.1016/j.addma.2026.105308>

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A Combined Stochastic And Physical Framework For Alloys And Metal Casting Processes Modeling, Simon N. Lekakh, Oleg Neroslavsky Jan 2026

A Combined Stochastic And Physical Framework For Alloys And Metal Casting Processes Modeling, Simon N. Lekakh, Oleg Neroslavsky

Materials Science and Engineering Faculty Research & Creative Works

High temperature metal casting processes have dualistic nature and conceptually consist of two parts of distinct processes: the first type is deterministic, strictly obeying the physical law, while the second type is stochastic. Therefore, the metal casting processes are not precisely predictable, and deterministic considerations cannot provide exact outcomes. To solve this problem, the combined stochastic and deterministic framework was suggested. The local processes were described using deterministic models for several parameter arrangements, while the distribution of these arrangements on macro level was calculated using stochastic approaches. The approach was used for cast alloy design, investment casting process optimization, and …

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Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely Jan 2026

Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely

Materials Science and Engineering Faculty Research & Creative Works

All-d-metal Heusler alloys are emerging functional materials in which magnetic ordering, lattice distortion, and mechanical behavior are strongly coupled through d–d electronic interactions. This study systematically investigates the structural, thermal, magnetic, and mechanical properties of Mn₂FeCu synthesized within a Heusler-type compositional framework. SEM/EDS revealed a dual-phase FCC-based microstructure consisting of Mn–Fe–rich and Mn–Cu–rich domains, while XRD confirmed FCC symmetry with compositional partitioning rather than full L2₁ ordering. Differential scanning calorimetry identified partial melting of the Cu-rich phase near ~ 900 °C. Dilatometry showed a thermoelastic FCC → FCT transformation at ~ 770–780 °C with a recoverable strain of ~ 0.067%. …

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Design Of Novel Gating Systems For Steel Castings, K. Balasubramanian, Laura Bartlett, M. Xu Jan 2026

Design Of Novel Gating Systems For Steel Castings, K. Balasubramanian, Laura Bartlett, M. Xu

Materials Science and Engineering Faculty Research & Creative Works

Gating systems play an important role in determining the quality and mechanical properties of castings. To understand the efficiency of gating systems, four systems, namely pressurized system, non-pressurized system, naturally pressurized system with a side riser and a naturally pressurized system with a top riser, were studied. The naturally pressurized systems were provided with overflows which collected the incoming metal swirl. Parameters like velocity of metal flow, air entrapment, microporosity and Niyama criterion were considered, and a design was developed with a common pouring basin. 8630 alloy was poured into two molds using a teapot ladle. The inclusion analysis revealed …

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Comparative Evaluation Of Gating Systems In Femnal Castings, K. Balasubramanian, Laura Bartlett, M. Xu Jan 2026

Comparative Evaluation Of Gating Systems In Femnal Castings, K. Balasubramanian, Laura Bartlett, M. Xu

Materials Science and Engineering Faculty Research & Creative Works

To understand the efficiency of gating systems, four systems, namely AFS styled pressurized system, AFS styled non-pressurized system, naturally pressurized system with a side riser and a naturally pressurized system with a top riser, were studied. The naturally pressurized systems were provided with overflows which collected the incoming metal swirl while the pressurized and non-pressurized systems had runner wells. Parameters like velocity of metal flow, air entrapment, microporosity and Niyama criterion were considered, and a design was developed with a common pouring basin using solidification software. Two molds were 3D printed using carbonitride sand, and steel of composition Fe-29Mn-8.2Al-0.91C-0.88Si-0.49Mo was …

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Microstructure And Properties Of Oxide Dispersion-Strengthened Alloys, Ertugrul Demir, Seung Min Ha, Anish Ranjan, Xingshuo Zhang, Aaron Penders, Mukesh Bachhav, Xiaochun Li, Lin Shao, Alexander Demblon, Haiming Wen, Enrique Lavernia Jan 2026

Microstructure And Properties Of Oxide Dispersion-Strengthened Alloys, Ertugrul Demir, Seung Min Ha, Anish Ranjan, Xingshuo Zhang, Aaron Penders, Mukesh Bachhav, Xiaochun Li, Lin Shao, Alexander Demblon, Haiming Wen, Enrique Lavernia

Materials Science and Engineering Faculty Research & Creative Works

Oxide dispersion-strengthened (ODS) alloys are a critical class of structural materials for extreme environments, owing to their unique combination of high-temperature strength, thermal stability, and radiation tolerance, enabled by a very high density of nanoscale oxide dispersoids. These features make ODS alloys attractive for advanced nuclear systems, aerospace applications, and other harsh-service conditions where conventional alloys rapidly degrade. Despite decades of development, key challenges remain in understanding how nanoscale oxides interact with matrix microstructures, alloy chemistry, and irradiation-induced defects to control macroscopic performance. This review provides a focused, mechanism-based synthesis of the microstructural features that govern the properties of ODS …

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Overcoming Resolution Vs. Throughput Trade-Offs In Ceramic Material Extrusion Additive Manufacturing Via Viscoelastic Filament Stretching, Abid H. Rafi, David W. Lipke, Jeremy L. Watts, Gregory E. Hilmas, Ming C. Leu Jan 2026

Overcoming Resolution Vs. Throughput Trade-Offs In Ceramic Material Extrusion Additive Manufacturing Via Viscoelastic Filament Stretching, Abid H. Rafi, David W. Lipke, Jeremy L. Watts, Gregory E. Hilmas, Ming C. Leu

Materials Science and Engineering Faculty Research & Creative Works

Fabricating large, monolithic ceramic parts using material-extrusion additive manufacturing remains challenging due to difficulty maintaining uniform moisture content during printing, which can lead to drying-induced defects such as warping and cracking, especially as part size and print time increase. Fabricated parts have trade-offs among print resolution, high throughput, and structural fidelity. Our study has shown that increasing the ratio of nozzle traverse speed vs. material extrusion speed increases filament stretching in viscoelastic ceramic paste, helping to overcome the trade-offs between resolution and throughput. Using aqueous ZrB2–SiC (70/30 vol.%) as a representative ultra-high temperature ceramic paste, rheological characterisation revealed viscoelastic yield-stress …

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N-Radii Approach For Multi-Scale Characterization Of Graphite Shape In Cast Iron, Simon N. Lekakh, Laura Bartlett Jan 2026

N-Radii Approach For Multi-Scale Characterization Of Graphite Shape In Cast Iron, Simon N. Lekakh, Laura Bartlett

Materials Science and Engineering Faculty Research & Creative Works

Knowledge of multi-scale particle macro-shape and micro-surface topology is critical in many technical disciplines. Specifically, quality assessment of the shape of the graphite phase in cast irons is essential for day-to-day metal casting operations. Common methods for evaluating particle macro-shape have several drawbacks, often resulting in underestimation of sharp corners and surface texture. In this article, a method based on plotting n-radii from the center of mass to the perimeter and computing multi-scale topological characteristics is described and tested. Parametric tests, involving variations in the number of n-radii and image resolution, were performed to optimize the test parameters. The method …

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Modeling Of Transformation Temperatures In Cast Martensitic Stainless Steels-Ca6nm: Effects Of Composition, Heating Rate, And Grain Size, Ugochukwu Agbedo, Mario Buchely, Laura Bartlett, Caelan Kennedy Jan 2026

Modeling Of Transformation Temperatures In Cast Martensitic Stainless Steels-Ca6nm: Effects Of Composition, Heating Rate, And Grain Size, Ugochukwu Agbedo, Mario Buchely, Laura Bartlett, Caelan Kennedy

Materials Science and Engineering Faculty Research & Creative Works

Accurate prediction of the critical transformation temperatures Ac1 and Ac3 is one of the essential factors in the heat treatment of CA6NM cast martensitic stainless steel. In this study, the influence of alloy composition, heating rate, and prior austenite grain size on the critical temperatures was quantified using dilatometric measurements and statistical modeling. Six heat treatment conditions produced prior austenite grain sizes ranging from ~75 to 247 µm. Experimental results showed that grain size variations produced only minor changes in Ac1 and Ac3, indicating a weak dependence of transformation temperatures on prior austenite grain size within the investigated range. In …

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Multiphysics Simulation And Experimental Validation Of Phase Transformation And Hardness In Jominy End-Quenched Low-Alloy Steels, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. A. Athavale, A. Kumar Jan 2026

Multiphysics Simulation And Experimental Validation Of Phase Transformation And Hardness In Jominy End-Quenched Low-Alloy Steels, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. A. Athavale, A. Kumar

Materials Science and Engineering Faculty Research & Creative Works

High-volume industrial continuous hot-rolled steel heat treatment processes involve sophisticated multi-phase modeling. The performance of a given process can be optimized by coupling phase transformation kinetics with the cooling conditions of the process. This study develops a multiphysics model to simulate an intensive quenching process for steel, which is inherently transient and highly dependent on numerous parameters. The simulated object was a Jominy end-quenched specimen geometry using two commercial steels, AISI 4130 and AISI 4140, with the goal of transferring a verified methodology to the heat treatment process for industrial heavy-section products (bars, slabs). The simulation employs thermal, mechanical, and …

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Effect Of Complex Alloying Elements On Oxide Scale Formation And Water-Jet Descaling Performance On Continuously Cast Low-Carbon Steels, Tochukwu P. Ojiako, Tsvetkov Dmitry, Mario Buchely, Haiming Wen, Simon N. Lekakh, Ronald J. O'Malley Jan 2026

Effect Of Complex Alloying Elements On Oxide Scale Formation And Water-Jet Descaling Performance On Continuously Cast Low-Carbon Steels, Tochukwu P. Ojiako, Tsvetkov Dmitry, Mario Buchely, Haiming Wen, Simon N. Lekakh, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

The formation and evolution of oxide scale in contact with mold flux during continuous casting, subsequent reheating, and hydraulic descaling are strongly governed by steel chemistry. To elucidate the effect of complex alloying elements (Si, Mn, and Cr), two industrially produced continuously cast low-carbon steel grades for manufacturing stamped parts (a base and alloyed steel grade) were investigated. The objective was to determine how alloying elements influence oxidation behavior, scale morphology, interfacial adhesion, and water-jet descaling efficiency. Continuously cast slab specimens were subjected to controlled thermal and atmospheric oxidation cycles simulating multistage industrial practice. Three initial surface conditions (industrial as-cast, …

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