Digital Commons Network^™

Drone Package Delivery System, Aiden Tyler Sim, Ryan Anders O'Toole, Matthew Karl Wyant, James Shaw Glanville

Mechanical Engineering

In response to the demands of the 2025 C-UASC (California Unmanned Aerial Systems Competition), our team developed an autonomous drone payload delivery system capable of two distinct delivery modes: a precision-controlled descent and a high-speed aerial drop. Designed for modular integration with UAV platforms, the system prioritizes reliability, accuracy, and simplicity under desert environmental conditions. Our solution features a custom winch mechanism with a programmable stepper motor, a passive mechanical hook for tension-based release, and a servo-actuated trapdoor for high-altitude drops. The design was extensively tested for structural integrity, motor torque requirements, drop precision, and electronics reliability—culminating in a robust …

Uv Vessel Hoist Scope Of Work, Quinn J. Horak, Harvey Perkins, Andrew A. Osborn, Mikayla H. Nieman

Mechanical Engineering

The San Luis Obispo Wastewater Treatment Plant uses ultraviolet (UV) tubes to purify water. These tubes are cleaned by an internal wiping mechanism that must be removed for servicing and replacing damaged tubes. Currently, this is accomplished by using an engine hoist, but this method requires a large amount of effort and is not safe. Technicians have requested a new method of lifting wiper mechanisms that is safer, faster, and easier to use than their current method.

To solve this problem, we have developed a design that consists of a custom gantry crane with a hoist on a trolley. The …

Trailer Transport System For Multi-Ton Bins, Joanna Lizbeth Bendy, Kevin Matthew Creel, Annelise Vaara Cuneo, Hugo Alonso Valdez

Mechanical Engineering

This project aimed to improve the process of transporting 10,000-pound industrial waste bins. The current method for relocating these bins poses safety risks and requires significant manual effort. This project presents a conceptual solution that enables a single operator to efficiently and safely move roll-off bins using a custom-designed trailer system. The design incorporates three main subsystems: a trailer frame, an integrated winch system, and an off-the-market puller device to guide and secure the bin during transport. Two scaled proof-of-concept prototypes were fabricated to evaluate key aspects of the system's functionality. Testing and analysis suggested that the system is viable …

Brush Seal Cycling Test Rig, Angelo J. Reis, Neil M. Bedagkar, Max A. Soury, Eoin K. Lenham

Mechanical Engineering

To prevent backflow from the high pressure compressor stages of their gas turbines to lower pressure regions, Solar Turbines utilizes brush seals along their driveshafts. Due to manufacturing limitations, no shaft is perfectly symmetric about its rotating axis, leading to orbiting that creates asymmetric friction on the shaft through rubbing. With this biased application of friction comes a hotspot on one side of the shaft, causing bowing of the shaft and cascading into an amplified vibrational response. Our goal is to gather data on this phenomenon and offer a potential solution.

Heart Valve Leaflet Cutting Automation, Gabriella Aclan, Josh Deweese, Lizzie Dilao, Jason Wong

Mechanical Engineering

The content contained in this report is confidential and proprietary information of Edwards Lifesciences.

Poly Mars Mini-Rover, Dane Carroll, Aaron Lubinsky, Henry Bouma, Gerardo Tapia-Onate, Scott Frizzel

Mechanical Engineering

The Cal Poly Mars Rover project is creating a fleet of near-identical rovers operating collaboratively to research the surface of Mars. Over the last six years, teams at Cal Poly have been developing vehicles to be launched upon the commercialization of interplanetary travel. Two of these vehicles are to take the roles of ‘Scout’ and ‘Relay’ with the most significant difference being their respective ‘arms.’ The ‘Scout’ will have a robotic arm that interacts with objects on the surface while the ‘Relay’ will have a fixed arm, equipped with a StarLink antenna to communicate with orbiting satellites as seen in …

Micro Mobile Home R3, Roha Y. Ali, Yuka M. Iwashita, Luke C. Douglas, Joshua Q. Le

Mechanical Engineering

Homelessness is an ever-growing issue all around the world. In 2023, over 250,000 or ~40% of all people experiencing homelessness did not have access to shelter spaces in the U.S. [1]. All people have the right to a place where they are safe from violence, crime, and the constant fear that they will be forced out.

Both homeless people and outdoor enthusiasts need a new way to keep themselves and their belongings safe when living outdoors, since existing products do not offer adequate security, portability, or versatility.

Shop Skills, Colin Moore, Bridget Davenport, Xavier Gagnaire, Joseph Watanabe

Mechanical Engineering

The first goal of this project is to present the machine shops with a new and memorable Red Tag, recently rebranded as the License to Drill certification. This certification provides students with a lasting project that also teaches them about the usage and safety of a broader scope of machines.

After students receive their License to Drill, students must devote a minimum of two hours in the shop to gain access to further training associated with the lathes, mills, and welders. These trainings are now called Intermediate Shop Skills Trainings, formerly known as Yellow Tag Trainings. Our second goal is …

Large Backflow Check Valve Life Cycle Test Stand, Colin Bentley, Christopher Carloni, Ethan Gray, Luke Romanini

Mechanical Engineering

Backflow preventers are plumbing devices containing internal check valves used to prevent cross-contamination between downstream contaminants and potable water supply. Zurn Wilkins needs a life cycle test stand to mechanically force open check valves submerged in contaminated water and verify check performance. The stand needs to be modular to work with a range of check types and sizes.

Zurn Wilkins is the primary stakeholder for this project. Secondary stakeholders include commercial and residential building owners, contractors, and water utility companies, who rely on their products for safe and efficient water management. The team for this project consists of four Cal …

Hi-Trac Camera Jig, Gabriel Frank Junge, Josh Sherreitt, Jake Weiser, Luke Silver

Mechanical Engineering

Uranium fuel assemblies are stored upright in an underwater container inside the spent nuclear energy fuel pool at Diablo Canyon. The engineers and in-service-inspection team all work together to safely locate this container inside the pool on pins so it is guaranteed safe before they begin loading it with spent uranium fuel rods. The Operators currently employ the use of a zip-tied camera jig that is lowered into the pool along with the tank (called a HI-TRAC) to ensure it is oriented correctly in the pool. This camera jig is in desperate need of re-vamping and re-designing to optimize efficiency …

Expeditionary Ocean Power Generator, Otto Jacob Van Willigen, David Scott Nyberg, Logan Christopher Schilling, Kyle James Hohman, Travis Michael Eccher

Mechanical Engineering

The Expeditionary Ocean Power Generator (ExOPG) project is a point absorber wave energy converter developed by a team of five mechanical engineering seniors at California Polytechnic State University in partnership with NAVFAC EXWC. Designed to support U.S. Marine Corps operations, the device aims to reduce the reliance on diesel generators by generating and storing up to 100 watts of power from ocean waves in a sturdy and self-sufficient device.

The ExOPG device uses a rack and pinion mechanism driven by vertical wave motion to convert mechanical energy into electrical energy via a generator, which is then processed and stored by …

Design Principles For Robotic-Controlled 3d Printing Of Soft Tissue-Mimicking Materials, Karina Mealey

Master's Theses

Geometrically and physically accurate 3D models are emerging as essential tools for surgeons in pre-operative planning and training, but current methods of producing these models are not sufficient. Existing solutions have downsides such as high costs, long and tedious production times, high complexity resulting in a lack of scalability, or an inability to meet material requirements for accurately simulating human tissue.

The objective of this work is to develop principles for a low-cost, easy-to-use 3D printing system capable of prototyping with soft tissue-mimicking materials. To pursue this goal, a MyCobot280 robot arm was used as the mechanism to explore the …

The Application Of Lidar For Classifying Wildland Fuels, Madison Muschetto

Master's Theses

Accurate vegetation classification is critical for modeling wildfire behavior, particularly in fire-prone ecosystems where fuel type influences fire spread and intensity. This study evaluates the effectiveness of UAV-based aerial LiDAR, supplemented by multispectral imagery, for classifying grass, shrub, and tree vegetation types across a grass-dominated landscape. Using canopy height thresholds, vertical profile analysis, LiDAR predictions were compared against field-verified vegetation observations at 80 survey points. Results showed that LiDAR classified grass with high accuracy but was less reliable for detecting shrubs and trees, especially under canopy cover. Misclassifications were most common beneath tree canopies and in areas where low-stature shrubs …

Machine-Checked Proofs For Correctness Guarantees In Containment Architectures, Sophie Russ

Master's Theses

Modern computing systems are increasingly susceptible to attacks at the hardware and software levels. Formal methods offer promising guarantees as to the correctness and security of systems. However, these methods tend to scale poorly and are thus insufficient to protect complex systems. Leveraging minimal amounts of trusted hardware and software to ensure the security of whole systems is a promising approach to gain the benefits of formal methods without having to overcome the scaling problem. TrustGuard realizes this approach: a containment architecture model that requires all outgoing communication from the host computer to be validated by a small, external hardware …

Topodino: Self-Supervised Topological Representation Learning For Neuronal Morphologies, Yasser Binbisher

Master's Theses

Neuronal cell types are categorized by transcriptomic identity, yet their morphological heterogeneity defies this classification. In response, researchers have adopted unsupervised graph representation learning as a tool to reveal morphological variation within single-class transcriptomic types. However, the complex geometry of neuronal morphology—especially long axons and dense dendrites—challenges graph neural networks, which struggle with message propagation across extended structures. To mitigate this, current approaches enforce sub-sampling on neuronal graphs and omit axons entirely, sacrificing critical biological features for computational efficiency. To overcome this trade-off, this thesis introduces TopoDINO, a self-supervised, topology-aware representation learning model designed to preserve the full hierarchical organization …

Exploiting Compiler-Introduced Vulnerabilities In C: A Cross-Compiler And Cross-Architecture Analysis Of Undefined Behavior, Erik Mccutchen

Master's Theses

Compilers are a critical component in generating secure software across engineering disciplines. However, languages like C that permit undefined behavior introduce a fundamental tension between the compiler’s interpretation of undefined behavior and the security of the generated code. This tension can result in security vulnerabilities that, from the programmer's perspective, are ``created'' by the compiler. The widespread use of these languages, combined with the complexity of modern optimizations and limited developer visibility into compiler behavior, makes these vulnerabilities both pervasive and difficult to detect.

Building on prior work, this thesis refines a dataset of C code snippets that exhibit Compiler-Introduced …

"The Effect Of Methylobacterium Symbioticum On The Growth And Yield Of Dent Corn And Romaine Lettuce", Sinead Carney

Master's Theses

Nitrogen (N) is an essential nutrient for plant growth and is often a limiting nutrient in cropping systems. An estimated half of applied N fertilizers are lost from cropping systems by processes that can be environmentally destructive, such as leaching and volatilization, and cause economic loss for growers. Effective N biofertilizers offer a means to mitigate the need for high inputs of synthetic N. The objectives of this study were to determine the effects of leaf inoculation with the N-fixing bacteria, Methylobacterium symbioticum, in combination with different rates of urea-N fertilizer on the physiology and yield of dent corn …

Design, Analysis, And Implementation Of An Improved Zero Voltage Switching Hybrid Voltage Divider, Luke V. Cerda

Master's Theses

This thesis entails the study, design, and construction of a novel DC-DC converter topology, the Zero Voltage Switching Hybrid Voltage Divider (ZVS-HVD), with improved modularization, optimization, and compactness. The ZVS-HVD facilitates higher load currents and accomplishes DC-DC voltage division through switching inductors and capacitors. Low switching loss is achieved through zero voltage switching (ZVS) and the use of GANFET switches. An analysis of duty cycle and high-frequency operation is conducted, enabling 1 MHz switching and improvements in output voltage ripple, voltage drooping, board size, and efficiency at higher load currents. Two versions of ZVS-HVD prototypes were constructed with on-board signal …

Frequent Itemset Mining With Tidyclust In R, Andrew D. Kerr

Master's Theses

Unsupervised learning is closely associated with clustering, however other methods fall under this umbrella such as data mining. In R, the tidyclust package provides a unified interface for clustering models, yet lacks support for data mining. This thesis addresses this gap by introducing the Apriori and ECLAT algorithms into tidyclust, with a focus on frequent itemset mining. Unlike traditional clustering models, frequent itemsets produce groupings of column variables, rather than cluster labels or partitions of observations. To address this, a novel clustering approach is proposed: items (columns) are grouped based on their ”dominant” frequent itemset. A key contribution is a …

Floating Wind Turbine Foundation, Clayton Lahodny, Dillon Nelson, Trevor Ortega, Andrew Cervantes

Mechanical Engineering

The 2024 Collegiate Wind Competition (CWC) has introduced a new element to their Turbine Design Competition: a floating foundation. In previous years, foundations have been fixed-bottom in a box of sand and water. The Cal Poly Wind Power Club, who competes in the CWC every year, requires a floating foundation to be designed, manufactured, and tested to assist in winning the competition. The foundation is a large, hollow, cylindrical barge with a hanging spar (heavy mass). The barge will provide a restoring moment using buoyancy, and the heavy spar provides additional restoring moment. Four cables will be attached at the …

Hydropower Collegiate Competition, Aiden D. Foster, Devon Bountry, Joanna Vo, Timothy Rinker, Amanda Rodriguez, Minh Nguyen, Eli Haushalter, Sophie Watkinson, Maiya Holton, Breanne Evans

Mechanical Engineering

The Cal Poly SLO HCC team presents a feasibility study and engineering design review package for retrofitting the non-powered Ritschard Dam in Colorado into a hydroelectric facility as part of the 2025 Hydropower Collegiate Competition. Through a rigorous and multi-staged assessment of plausible dam sites in the western US, the team has chosen the Ritschard Dam in Colorado to implement an electromechanical component designed to accommodate a large range of flowrates stemming from a large variance in upper reservoir capacity due to geographical and climate effects. The team evaluated non-powered dams based on technical feasibility, electric grid proximity, power generation …

Structural Color Pigments For Waterborne Coatings, Kyle William Liston

Master's Theses

Structural colors offer unique alternatives to conventional pigments, utilizing their microstructures to produce vibrant colors. These pigments offer an alternative source for colorants without the need for less environmentally friendly conventional pigments. In keeping with the sustainability approach, the use of waterborne coatings was chosen over solvent-based coatings. Here we report the synthesis of brushite platelet, silica supraball, and inverse opal pigments. Brushite platelets were produced through a condensation reaction, while silica supraballs were synthesized via the Stöber process and assembly was attempted using an oil-in-water emulsion. Inverse opal was produced through the templating of silica on poly(methyl methacrylate) (PMMA) …

Outdoor Exercise Area Renovation, Hagan T. Jackson, Chet S. Crummett, Jesse E. Muth

Architectural Engineering

The Outdoor Exercise Area Renovation project revitalizes a well-used outdoor exercise area located near the baseball fields at Cal Poly. The existing exercise equipment, originally donated by Maino Construction, was weathered, but the area remained well-utilized and presented potential for revitalization. This project transforms the site into a functional and resilient space by replacing the pull-up and dip bar equipment, constructing a 300 square foot pavilion, and adding a concrete slab and integrated concrete benches. The new design enhances usability, providing a multifunctional area for the Cal Poly community to exercise, socialize, relax, and enjoy scenic views.

The renovated area …

Tettoia Iperbolica, Lydia Chou, Jack L. Walsh, William Jasper Mors, Simarjot S. Gandhoke, Ian F. Da Silva, Jamie L. Zimmerman

Architectural Engineering

Tettoia Iperbolica (Hyperbolic Canopy) is a multidisciplinary senior project created to revitalize an underutilized outdoor space next to the Architectural Engineering Building 21 at Cal Poly. The project responds to needs identified by faculty and staff, including limited gathering space, inadequate shading for the adjacent conference room, poor drainage, and a lack of ADA accessibility. Building on two previous senior project efforts, the 2025 team advanced the concept into a fully designed, structurally stamped, permitted redwood canopy supported by existing concrete columns and one new steel column.

The work included extensive site investigation to verify subsurface conditions, concrete strength testing, …

Physical Construction Of 1/2 Scale Concrete Wall, Alicia Danielle Lee, Cali Jeanne Carson

Architectural Engineering

This senior project was the physical construction and material testing of the half-scale reinforced concrete wall specimens. This included all stages of the building process, from formwork and reinforcement to concrete placement and laboratory testing.

The Xenaform, Cassadie J. Golding

Architectural Engineering

The XenaForm explores how complex, expressive structures can emerge from simple, low-tech construction methods using principles of parametric design and structural geometry. By combining folded plate techniques with modular tetrahedral components, the project bridges high-tech digital modeling and hands-on physical fabrication. The result is a lightweight, buildable system that reclaims the engineer’s role as a form-finder.

Practical Integration Of Reality Capture In Architecture, Engineering, Construction, And Operations (Aeco) Workflows: Cost And Application Considerations, Dylan T. Ramsey

Architectural Engineering

This paper explores the practical integration of Reality Capture (RC) technologies, specifically LiDAR and photogrammetry, within Architecture, Engineering, Construction, and Operations (AECO) workflows. As interest in RC grows, costs decrease, and industry applications expand, this paper aims to clarify the current landscape of research, industry practices, hardware, and software. It provides managers, RC technology enthusiasts, and AECO professionals considering its implementation with essential insights into cost considerations, expectations, and limitations. The paper details common research and industry applications, including as-built documentation, surface analysis, and deflection monitoring, and cross-references cost data and project requirements to provide informed recommendations and considerations for …

Concrete Mix Designs With Shrinkage Reducing Admixture, Beau Usry, Julio Munoz Tanaka

Architectural Engineering

The goal of this project was to explore how shrinkage-reducing admixtures (SRAs) affect the strength and overall performance of concrete. While SRAs are typically used to help reduce shrinkage and cracking, it is less common to see how they might affect compressive strength directly. To test this, three different concrete mixes were made: a control mix with no admixture, one mix with 1% SRA, and another with 3% SRA. The idea was to compare how each mix performed under the same testing conditions.

Architectural Engineering Institute: International Student Design Competition 2025, Alexandra Marie Kersting, Alec Thomas Gibbs, Haley Francesca Sousa, Kline Genevieve Nickel

Architectural Engineering

The AEI International Student Design Competition is an annual competition held by the Architectural Engineering Institute that aims to replicate an integrated building design process. The 2025 Cal Poly team consisted of 4 Architectural Engineering students, each competing in the Structural and Integration disciplines. The team was provided a set of architectural drawings and a 3D architectural Revit model of Carson Headquarters in Omaha, Nebraska. The team was tasked with the creation of a complete structural design as well as a discussion of integration of other building design disciplines.

Analyzing Copyrightability Of Ai-Generated And Assisted Works Under A New Theory Of Authorship, Katherine Lu

Journalism

While pending cases like the New York Times’ case against OpenAI will be the first test for artificial intelligence (AI) in the copyright space, current copyright legislation inadequately answers questions regarding grey-area uses of generative AI in the creation of journalistic, creative, or academic works. The Copyright Office has established that copyright requires human authorship, but current legal definitions of authorship may include simple prompt writing as a form of authorship. This paper addresses the inadequacies of the current definitions of authorship, and proposes a new one that encompasses traditional definitions, the Copyright Office’s new motions addressing AI, and Christopher …