Digital Commons Network^™

Cathy’S Catcher, Marlee Scott, Regen Worsley, Alessandra Valenzano, Aviv Ben Zeev

Mechanical Engineering

Deep-sea fishing presents significant challenges for individuals with upper-limb differences, particularly when using prosthetic devices that are not designed for recreational fishing activities. This project developed a custom prosthetic fishing rod attachment for a user who had lost her forearm and desired a safe, comfortable, and independent method of fishing. Through interviews with the sponsor and an iterative design process, a lightweight aluminum attachment was created to interface directly with the user's existing prosthetic quick-connect system.

The design process included concept generation, CAD modeling, rapid prototyping with 3D-printed models, manufacturing, and user-centered refinement. The final design consists of a welded …

Elevate Grill, Tanner Bachmann, Lance Anderson, Caden Huang, Jonathan Li, Brady Alexander

Mechanical Engineering

Santa Maria-style grills are a defining cooking tool of California’s Central Coast and are valued for their open fire cooking method and adjustable grate height. While this design provides direct control over cooking conditions, maintaining a consistent cooking temperature requires frequent manual adjustment of the grate position. This process relies heavily on operator experience and continuous attention, making temperature consistency difficult to maintain in a commercial kitchen environment. The Elevate Grill project was developed for Mike Ahrens and Wren Provisions to address this challenge while preserving the traditional Santa Maria grilling experience. The system uses temperature feedback from multiple thermocouples …

Stakblocks, Micah Satoshi Inoshita, Ava Rose Doerschlag, Cody J. Ellis, Zach M. Lawton, Fernando M. Nalin, Nicholas Humphrey, Aiden Reed Anderson, Sara Maya Suratkal

Mechanical Engineering

Researchers developing sustainable building materials from agricultural waste need a faster way to prototype and evaluate small-scale samples under controlled temperature and pressure before scaling to production. Sponsored by Professor Pete Schwartz of Cal Poly San Luis Obispo, whose work focuses on sustainable technology for developing communities, this project aims to create a prototype testing device for researchers studying agricultural-waste bricks, with the University of Malawi as a potential future testing partner. The final product is intended to inform improved future designs rather than serve as a production-ready device, ultimately supporting the development of affordable, sustainable building materials for communities …

Toro Cover For Bob Packer, Bailey Smolinski, Brandon Petty, Arturo Ramirez, Kathryn Proctor

Mechanical Engineering

Small pools, spas, and hot tubs are common in residential homes, yet small pool owners face persistent tradeoffs between critical features such as weight, ease of use, and appearance in pool covers currently available on the market. Most products optimize a single attribute at the expense of others. For example, solar covers are energy efficient but structurally weak, safety meshes are cost-saving but intensive to install, and retractable covers are automated but expensive. Beyond these tradeoffs, existing solutions often demand multiple people to install, take time and effort, occupy valuable deck space, and sacrifice the surrounding aesthetic. Therefore, small pool …

Foldable Transfer Platform, Toby Sagi, Ashton Heiati, Triton Johnson, Zachary Denis

Mechanical Engineering

The report details the design and results of a Hoyer lift to transfer patients between wheelchairs and our sponsor's, Beacon VTC Santa Maria, vans. The lift disassembles into 3 main pieces, allowing the lift to be stored in the back of the van. The lift uses a hydraulic actuator to rotate the boom. We handed over our project to Beacon VTC Santa Maria for use in their facility!

Package Access Platform, Tyler Connor Moyers, Austin Sien, Brooke Almaraz, Aiden Montano

Mechanical Engineering

This Final Design Review (FDR) presents the completed package access platform project following fabrication, assembly, and verification testing of the final prototype. The project focused on the development of an adjustable and modular access platform capable of adapting to varying workspace requirements while maintaining operator safety and structural stability. The finalized design incorporates adjustable platform dimensions, modular frame expansion, integrated OSHA-compliant handrailing, and adjustable support legs to accommodate uneven surfaces and changing operational needs.

Water Turbine Dynamometer For Low-Power Turbomachinery Testing, Carmen Alaichamy, Yosef Huynh Torres, Michael Duperly, Michael Thomas Duff

Mechanical Engineering

Students in ME 443: Introduction to Turbomachinery compete to design and build efficient small impulse turbines. The course lacks a standardized method to experimentally calculate turbine power output and mechanical efficiency from accurate measurements of torque and speed, for example. To support the learning goals of ME 443, a dedicated water-turbine dynamometer is needed to provide controlled hydraulic power, accurate mechanical and electrical measurements, and clear data for performance evaluation.

Our proposed system delivers a safe, repeatable, and educational testing environment that can be integrated into the Fluids Lab or used as a standalone instructional tool. Key stakeholders include Professor …

Me443 Turbine Timing System, Jacky Liang, Michael Ayman Habib, Julio Cesar Gutierrez Jr., Eric Tran

Mechanical Engineering

No abstract provided.

Composite Carrier, Thomas W. Clarke, Kaden T. Guevarra, D'Anna M. Jennings, John F. Tomas

Mechanical Engineering

The Composite Carrier project developed and tested a proof-of-concept system to improve safety and accessibility in the Cal Poly Composites Lab. The system enables users to retrieve composite material rolls from elevated storage racks without using ladders, reducing fall hazards and improving material handling. The final design integrates rack-mounted rotary latches, a ground-level pulley release mechanism, and a custom Genie dolly attachment with a foldable cradle. Verification testing demonstrated that the prototype could securely retain representative roll loads, support repeated retrieval and placement, and improve operator safety, while also identifying future refinements such as reducing attachment width for improved rack …

Hpv Speed Bike Landing Gear, Nathan Walker, Dylan Hyde, Mark Spohn, Trey Barber

Mechanical Engineering

This report presents the development of a retractable landing gear system for Cal Poly’s human-powered speed bike. The system is designed to support the bike during low-speed operation, especially during launch, when the vehicle is unstable and typically requires assistance from a support crew. The landing gear uses spring-driven extensions controlled by handlebar-mounted Bowden cables, allowing the rider to retract the system while maintaining control of the bike. By fitting within the fairing and retracting after launch, the design aims to improve takeoff stability and rider safety while preserving the aerodynamic performance required for high-speed competition.

Golf Ball Marking Machine, Isabella Brinkman, Erin Maxwell, Benjamin Nash, Matthew Nicacio

Mechanical Engineering

The Golf Ball Marking Machine was designed, manufactured, and tested to provide a compact and cost-effective solution for applying durable identification markings to golf balls. The system integrates a gravity-fed hopper, singulation mechanism, motorized marking chamber, and automated discharge system to process golf balls with minimal operator intervention. A computer control system coordinates the marking cycle, enabling consistent application of a circumferential stripe. Verification testing demonstrated compliance with requirements for size, weight, power consumption, safety, and marking durability while maintaining a tabletop size footprint. The prototype achieved an average throughput of 5.43 balls per minute and successfully validated the feasibility …

Nodal Elimination For E3 Hemp Mitigation: A Physics-Informed Graph Theory Approach, Connor A. Lehman, Rush Robinett, Quinnlin R. Lehman, David G. Wilson, Wayne Weaver

Michigan Tech Publications

This paper presents a comparison of methods to determine the minimum number of placement locations for neutral blocking, global linear quadratic regulator (G-LQR), and local linear quadratic regulator (L-LQR) controllers throughout a power grid to prevent transformer saturation during the onset of an E3 high-altitude electromagnetic pulse (HEMP) disturbance. Different device placement configurations yield different efficacies in E3 HEMP mitigation. The first placement method discussed is a genetic algorithm (GA), which serves as a baseline optimizer test case. The scaling and run time of the GA depend on the complexity of the objective function and often times becomes intractable as …

Sanitizing Manufacturing Dataset Labels Using Vision-Language Models, Nazanin Mahjourian, Vinh Nguyen

Michigan Tech Publications

The success of machine learning models in industrial applications is heavily dependent on the quality of the datasets used to train the models. However, large-scale datasets, especially those constructed from crowd-sourcing and web-scraping, often suffer from label noise, inconsistencies, and errors. This problem is particularly pronounced in the manufacturing domain, where obtaining high-quality labels is costly and time-consuming. This paper introduces Vision-Language Sanitation and Refinement (VLSR), which is a vision-language-based framework for label sanitation and refinement in multi-label manufacturing image datasets. This method embeds both images and their associated textual labels into a shared semantic space leveraging the CLIP vision-language …

Project Strata, Hobbs Hegedus, Antony Chen, Adrian Scancich, Peter Constantine Psefteas, Ryan Kreis Roth, Jack Douglas Mitchell

Mechanical Engineering

Project STRATA is a lunar sample acquisition and storage system developed in support of NASA’s Artemis mission objectives and the 2026 NASA RASC-AL competition. The overall mission concept utilizes a dual-rover architecture consisting of HARVEST, a sample collection rover, and SILO, a storage rover designed to preserve and organize lunar ice-regolith core samples collected from permanently shadowed regions (PSRs) near the lunar south pole. These regions contain scientifically valuable volatile-rich materials but present significant challenges due to extreme cryogenic temperatures, abrasive lunar regolith, and the absence of solar energy.

This report is a collection of all major work from the …

Custom Animatronic Puppet, Jake Schuman, Fredy Herrarte, Madison Reedy, Jackson Reynolds

Mechanical Engineering

This project involved the design, fabrication, and implementation of a custom audio-animatronic puppet modeled after Dr. Brian Davis for the California Polytechnic State University Mechanical Engineering Department. The objective was to create an expressive, lifelike character capable of synchronized speech, head movement, arm gestures, and seated-to-standing motion while demonstrating the integration of mechanical design, controls, manufacturing, and artistic fabrication.

The final system consists of an 18-degree-of-freedom animatronic platform utilizing servo-driven facial and upper-body actuation combined with a pneumatic standing mechanism. A modular aluminum and 3D-printed structural framework was developed using SolidWorks and validated through engineering analysis. Character shells were digitally …

Compressor Rotor Joints And Interference Fit Study, Isabela Jimenez, Aubrey Perez, Isaiah Guerrero, Jireh Velasquez

Mechanical Engineering

Solar Turbines need a comprehensive study on the effects axial and radial inference fits have on turbine compressor rotor stiffness. The aft weldment of the compressor has press-fit dowel pins and pilot joints to connect one weldment section to another. These fits need to be assessed through a finite element modal analysis, as well as practically tested through modal impacts to investigate how the fits affect the stiffness of the turbine’s connected weldments. The experimental data will be used to validate the finite element analysis (FEA) model.

Raytheon Rtx Autonomous Vehicle Competition (Avc) - Unmanned Ground Vehicle (Ugv), Bryant Jonathan Martinez-Bautista, Geovanni Lara, Jared Herrera, Jose Barrera

Mechanical Engineering

Raytheon RTX has four universities participating in a competition to successfully complete various challenges with a UAV and UGV including navigation and landing. The students must work collaboratively to integrate and manufacture a working UGV that is compatible with the UAV.

Our sponsor is Raytheon, more specifically Mr. Luis Esparza. Important stakeholders also include Cal Poly and the entire team of ME & CPE working on the project. Raytheon and Luis are looking for innovative solutions that can be applied for real world scenarios where UAV’s and UGV’s are applied. Cal Poly is gaining recognition, and the team is gaining …

Peltier-Based Hydration Accumulation Terminal (P.H.A.T.), Jenner Mucher, Ethan Pace, Renee Robolledo, Sabrina Luo, Taehoon Lee, Tarsem Pal

Mechanical Engineering

The objective of this project is to design an innovative potable water dispenser capable of safely delivering hot, ambient, and chilled water on demand for human lander missions. The system will support astronauts’ hydration and food rehydration needs while minimizing mass, power, maintenance, and contamination risks in microgravity and partial-gravity environments. Current spacecraft dispensers, such as the International Space Station (ISS) system, provide only heated water and have limited temperature control, cleaning accessibility, and microbial resilience. Building on NASA heritage designs and lessons learned from the ISS Potable Water Dispenser, this project advances a lighter, simpler, and more energy-efficient concept …

Mass - Modular Acoustic Suppression System, Julia Megargle, Michael A. Milner, Lucas Kaemmererer, Jonathan Corvera, Gabriel Choi, Emmi Cayer

Mechanical Engineering

The Modular Acoustic Suppression System (MASS) is a mass tuned damper that reverberates a membrane atop a cavity to absorb select acoustic frequencies produced by the Environmental Control and Life Support Systems (ECLSS) within NASA's Artemis Human Lander. The height of the reverberation chamber is adjusted to mitigate a range of varying tonal frequencies within the human lander.

Electronic Bike Chopper, Caleb S. Bermack, Joey Lederer, Ethan Dea, Evan Herrera, Fred Agregado

Mechanical Engineering

Our sponsor, David Royce, built an initial e-bike chopper prototype and desired an improved, next generation version. Our team designed and manufactured an electric bicycle to achieve the rugged visual style of a classic chopper motorcycle while improving stability and usability. The team built a functional E-Chopper prototype using a 4130 steel frame, custom dropouts, a long front fork, wide rear tire, ape-hanger handlebars, and prebuilt electric components such as the battery, hub motor, controller, throttle, and display. The design focused on reducing excess weight, improving frame rigidity, and meeting California e-bike regulations.

Me3328 Buckling Lab, Willem Bitterolf, Samantha Flores, Jacy Gonsalves, Brooke Thompson

Mechanical Engineering

The objective of this senior design project is to design and develop an instructional buckling apparatus (hereafter referred to as a “buckling tester”) to enhance student comprehension of column buckling behavior through direct experimental investigation. The apparatus is specifically intended to bridge the gap between theoretical predictions and observed physical response of structural column members subjected to axial compressive loading. In particular, the system will allow students to examine how column behavior transitions between Euler’s elastic buckling theory, which governs long, slender columns, and the Johnson parabolic formula, which more accurately describes intermediate and shorter columns influenced by material yielding. …

Buell Motorcycle Extended Swing Arm, Joseph Camuccio, Riley Clark, Vincent Sclimenti, Tristan Turcios

Mechanical Engineering

Buell motorcycle riders, including our sponsor Rick Lasko, need a way to easily and affordably manufacture and replace their swing arms with extended versions (4”, 8”, 12”, and 16”) that maintain the stock Buell aesthetic while also meeting the safety standards required for performance-intensive applications, such as drag racing. Each extended swing arm must be just as safe, strong, and rigid as the original swing arm. Currently, there is no convenient and affordable solution to this problem, which is why our sponsor, Rick Lasko, wanted a validated, repeatable manufacturing process and design that would allow riders to safely and consistently …

Guitar Pickup Testing Fixture, Koen Graue, Ethan Rezentes, Max Schecter, Timothy Webb

Mechanical Engineering

Small guitar pickup manufacturers and hobbyists have an interest in developing guitar pickups with unique tonal characteristics and responses, but currently lack a reliable way to test these pickups and characterize their sound. I.M. Bohannon Mechanical Design approached the team to develop a solution to this problem. In response, the team researched current technologies, customer needs, and existing products on the market to define the scope and requirements for a guitar pickup testing fixture. This report documents the work completed during the project scope and definition phase of Cal Poly's senior project process. It discusses researched topics and existing solutions, …

Autonomous Vision-Based Litter Collection Rover, Dante Michael Benedetti, Benjamin Scott Tavares, Nathan Heil

Electrical Engineering

This report documents the design, implementation, and testing of an autonomous litter-collection rover developed as a Senior Project Design Lab (EE 460/463/464) at California Polytechnic State University. The rover integrates autonomy, computer vision, embedded real-time control, mecanum-wheel omnidirectional mobility, and a two-degree-of-freedom robotic arm to detect, approach, and collect small ground-level litter such as bottles, wrappers, and paper fragments.

The system uses a two-layer compute architecture: an NVIDIA Jetson Orin Nano running ROS 2 for perception, SLAM, and path planning, paired with an STM32L4A6ZG microcontroller for real-time motor control and odometry. The robot is built on a multi-level aluminum frame …

Table Tennis Training Instrument (Ping Pongers), Derick Alvarado, Peter Sandberg, Andrew Wong

Mechanical Engineering Senior Theses

Table Tennis is an extremely popular sport worldwide, boasting an extensive market. However, it is a sport that generally requires other people to both play and practice with. The goal of this project was to create a machine that would serve table tennis balls for the purpose of individual practice. The machine was meant to fill the niche that other machines of the same type filled by allowing individuals to practice on their own without the assistance of another player or a coach. The main goal of the project was to offer a market competitive device, sharing the same basic …

Inductive Train Transport System, Nicholas Root, Devon Gibb, Ryan Cinarkaya, Davis Letsinger

Mechanical Engineering Senior Theses

Light rail systems can move large numbers of people at relatively high speeds as part of the transit networks critical to dense urban centers, lowering greenhouse gas emissions. However, costs associated with traditional light rail systems are incredibly high and hinder the implementation and expansion of such systems. In this paper, we detail the potential implementation of an inductively-charged, battery-powered light rail system with the potential to lower implementation and expansion costs. This system is compared to existing public transit networks and details of the subsystems required for the successful operation of the planned light rail system are established. As …

Camless Valve Engine, Berkeley Burbank, James Thomas Daniel, Haydn Fischer, Nicos Katigbak, John Holden Kleiner, Martin Raabe

Mechanical Engineering Senior Theses

This project focuses on the design and validation of a camless engine valve system as an  alternative to traditional camshaft-based valvetrain architectures. Conventional engines rely on  fixed camshaft profiles that limit performance and efficiency across varying operating  conditions. The goal of this work is to replace both the camshaft and throttle body with a  pneumatically actuated system capable of independently controlling valve timing, lift, and  duration in real time. By removing the mechanical constraints of a camshaft, the system has the  potential to optimize engine operation across all RPM ranges, improving efficiency and overall  performance without requiring major changes to …

Hospital Bed Tray Table, Ava Mikeska, Sara Chamness, Samantha Kenney, Kaitlyn Ould

Mechanical Engineering

This project documents the design and development of a collapsible hospital bed tray table created through the Mechanical Engineering Senior Project program at Cal Poly, San Luis Obispo. The goal of the project was to reduce the floor space occupied by existing overbed tray tables while preserving the functionality, stability, and durability expected by patients, visitors, and healthcare staff.

The final design modifies a commercially available overbed tray table by incorporating a folding tabletop hinge mechanism and a telescoping base. The hinge allows the tabletop to lock in both the upright and stowed positions, while the telescoping base retracts to …

Thermosiphon Lab Experiment, Ella C. Perry, Zach Barry, Madison K. Felton, Lane A. Hunter

Mechanical Engineering

The Cal Poly Mechanical Engineering Department aims to develop a new lab centered on a thermosiphon solar system. This lab will introduce the operating principles of thermosiphons while integrating concepts from heat transfer, fluid dynamics, and thermodynamics. A thermosiphon functions by heating water using thermal energy. The lab will examine the efficiency of this energy transfer. The final lab will be tailored to enhance student learning while ensuring ease of use for the Mechanical Engineering Department.

Semi-Automated Wine Barrel Filler, Elliot Jason Dejong, Carlo Caesare Deianni, Brady Emerson J. Leib

Mechanical Engineering

The proposed project is a semi-automated wine barrel filler. Currently, there is no streamlined and affordable method for smaller wineries to fill wine barrels without dedicating complete focus to the task. The primary use is controlled filling for white wine fermentation, during which an air gap must be left in the barrel to allow for expansion of the wine during fermentation. Tom Greenough, Saucelito Canyon’s head winemaker, and associate winemaker Bodie Ringhofer are the primary stakeholders in our project and want to consistently fill barrels at their winery to a fluid volume of approximately 50 gallons each. This project serves …