Digital Commons Network^™

Multiscale Materials Characterization And In-Situ Process Monitoring In Additive Manufacturing Via Non-Contact Optical Thermometry Techniques, Rifat-E-Nur Hossain

Doctoral Dissertations

While additive manufacturing (AM) is experiencing rapid growth, its development is uneven across different branches. Some areas are still emerging, while even the more established branches are still facing ongoing challenges that require further development. Regardless of their development stage, both emerging and mature AM require process monitoring and part characterization. Process monitoring helps to achieve more control over the process and build a self-adaptive system, while characterization of printed parts speeds up process optimization and ensures required quality. Together, process monitoring and build characterization will transform AM into a more dependable and commercially viable technique. Build surface temperature is …

Coe Annual Technical Review 2024, Jianshun Zhang

SyracuseCoE

No abstract provided.

Collaborative Ai: Oer Materials For Exploring Ai As A Partner Rather Than A Tool, David Smith

Open Educational Resources

The Collaborative AI Open Educational Resource (OER) explores how artificial intelligence can act as a creative and analytical collaborator rather than a tool. Centered on the Balanced Blended Space (BBS) framework and the philosophy of the Center for Holistic Integration (CHI), the OER includes curriculum materials, theoretical models, and live research environments. It offers an interesting approach to blending physical, virtual, and conceptual spaces through shared human–AI agency and invites ongoing participation in interdisciplinary meta-projects.

Ultrasonic Cavitation Erosion Behaviour Of Plastically Deformed Textured Stainless-Steel Surface, Amit Raturi, Mayank Garg, Harpreet S. Grewall, Harpreet S. Arora

Mechanical Engineering Faculty Publications

In this study, we utilized an innovative pathway to obtain exceptional resistance to the cavitation erosion-corrosion behavior by combining surface texturing with severe surface deformation. Severe surface deformation was carried out using stationary friction process (SFP) followed by micro-texturing through a micro-imprinting approach. The textured sample after processing (SFP+T) had erosion resistance that was 6-7 times greater than that of the as-cast sample under ultrasonic cavitation conditions. In addition, the SFP+T sample was able to sustain a similar trend in the erosion-corrosion medium as well. Furthermore, the flow field characteristics of textured and nontextured samples were investigated using numerical calculations …

Forecasting And Assessment Of Air Quality Dynamics In Northeast India Using Machine Learning Models, Kumar Shubham, Gopikrishnan T, Anshuman Singh

The Philippine Agricultural Scientist

This study investigated air quality dynamics in Northeast India, a region with unique terrestrial features, including the Eastern Himalayas. While air quality varies across districts, pollution impacts the entire area. Northeast India’s rich ecology is crucial for Himalayan climate regulation. Robust air quality monitoring and pollution control are essential to preserve environmental balance. This work focused on forecasting emissions of aerosols, SO₂, NO₂, CO, HCHO, O₃, and CH₄ primarily associated with human activities. Utilizing data from the Tropospheric Monitoring Instrument (TROPOMI) satellite instrument from 2019 to 2023, a 9-mo forecast was conducted using …

Vanlife Desalination, Emily Rhee, Tomas Franco, Marco Jimenez

Mechanical Engineering

Van life can be defined as the unconventional lifestyle of living in a car, van, or motor vehicle. Living in a motor vehicle allows for you to effectively live in whatever location you deem fit, and with that comes certain standards that need to be met; one being fresh potable water used for drinking, hygiene, and basic living. The scope of this project is to design a system that can effectively remove salt from seawater (desalinate) and can be integrated into a van that can be used for off-grid living.

In this project we worked to create a design that …

Development Of Planetary Drive System For Formula Sae Electric Race Car, Brian Wong, Bradley Maruoka, Joshua Charles Fine, Madison Kai

Mechanical Engineering

Hub motors are compact electric motors mounted directly on each outboard wheel hub. Utilized in Formula SAE and Formula Student vehicles, this configuration offers several advantages over traditional drivetrains, including packaging optimization within the chassis, vehicle traction, and improved efficiency. Although hub motors are not yet common in 4WD vehicles, they are being explored for use in EVs and may become more common in the future. Every year, Cal Poly Racing FSAE designs and builds a formula-style race car. To improve drivetrain performance, the team is investigating the achievability of a hub motor 4WD drivetrain, requiring extensive research, development, and …

Impact Of Roughness Spanwise Wavelength On Secondary Flow Rearrangement, Jianzhi Yang, Xiang I. A. Yang, Luoqin Liu, Jian Zhu, Xiaowei Zhu

Mechanical and Materials Engineering Faculty Publications and Presentations

Spanwise heterogeneity in surface roughness generates secondary mean flows in a rough-wall turbulent boundary layer. This study investigates the influence of roughness spanwise wavelength on the arrangement of these secondary flows using direct numerical simulation (DNS). We systematically vary the spanwise wavelength, δS/δ⁠, from ππ/16 to π2π⁠, while maintaining constant roughness height and surface coverage density. Here, S represents the roughness spanwise wavelength, and δδ denotes the outer length scale, which in this case is the half-channel height. Secondary flows are observed in all DNS cases, but their configurations depend on the spanwise wavelength. Specifically, small wavelengths result in low-momentum …

Enhancing The Efficiency Of Eaop Degradation Using Ultrasound: A Study With Methylene Blue And Pfoa As Model Pollutants, Jamiu Busayo Ahmed

Master's Theses

No abstract provided.

Treating Ground Water For Agricultural And Individual Consumption, Gabby Miller, Bronson Scott, Michael Clawson

Biomedical Engineering

This project, conducted in collaboration with Cal Poly seniors and Da Vinci High School students, aims to develop a solar-powered groundwater purification system. This system is designed to provide clean water for agricultural use and individual consumption, addressing the growing concerns of groundwater contamination and accessibility needs. The final prototype integrates a gravity filtration system combined with chemical purification, utilizing aluminum sulfate and chlorine to remove particulates, bacteria, and organic compounds.

The research phase involved an extensive review of groundwater contamination issues, existing filtration technologies, and market analysis. Key design constraints included cost-effectiveness, ease of maintenance, and minimal energy consumption, …

Advances Towards A Robotic Management Vehicle Suited To Nurse Row Crops To More Efficient Outcomes, Adam Mk Gronewold

Dartmouth College Ph.D Dissertations

Enhancing agricultural production while reducing input costs remains a central challenge in modern row-crop management. Recent advances in computation, imagery, and sensors are enabling more efficient practices across various agricultural domains, and automation technologies are increasingly available to manage tasks central to perennial crop development. Automation in row-crop agriculture, by contrast, lags behind. This thesis explores utilizing small, unmanned ground vehicles to transform row cropping through the implementation of unconventional, in-season management strategies. The first focus of this work considers improvements to nitrogen fertilization using small, autonomous vehicles. An agronomy experiment in corn assessed the effects of gradually applying nitrogen …

Investigation Of Innovative Heat Pipes / Fins System For Diesel Engine Cooling, Mohammad Shafiq Anees

Theses

Engine cooling is considered one of the most important factors that affect their efficiency and therefore their performance, so a new cooling method is proposed using both heat pipes and fins to improve the cooling efficiency of internal combustion engines and shall be examined theoretically and experimentally. A test rig has been designed and built using a specimen material with similar properties to the real engine materials with similar dimensions as the engine cylinder head / liner thickness. The experiment employed a specially designed testing apparatus that included a gas burner for consistent heating, a modifiable support structure, and an …

Advances In Theory And Computational Methods For Next-Generation Thermoelectric Materials, Junsoo Park, Alex M. Ganose, Yi Xia

Mechanical and Materials Engineering Faculty Publications and Presentations

This is a review of theoretical and methodological development over the past decade pertaining to computational characterization of thermoelectric materials from first principles. Primary focus is on electronic and thermal transport in solids. Particular attention is given to the relationships between the various methods in terms of the theoretical hierarchy as well as the tradeoff of physical accuracy and computational efficiency of each. Further covered are up-and-coming methods for modeling defect formation and dopability, keys to realizing a material's thermoelectric potential. We present and discuss all these methods in close connection with parallel developments in high-throughput infrastructure and code implementation …

Evaluation Of Health Monitoring Parameters For Automotive Pneumatic Elastomeric System Using Soft Pressure Sensors For Enhanced Vehicle Performance., Md Jarir Hossain, Sarah Suresh Kamath, Jong Min Park, Heung-Seok Oh

University Research

In the rapidly evolving automotive industry, the need for reliable and efficient pneumatic elastomeric components necessitates cutting-edge health monitoring methods, given that the pneumatic components are directly connected to dampening properties, ride comfort, vehicle safety, and stability. A novel approach for pneumatic elastomeric component health monitoring utilizing ionic liquid (IL)-based soft sensor technology has been proposed, which has the promise to enable real-time health monitoring and prognostics of vehicle systems. The proposed polymer sensor leverages the distinctive characteristics of flexibility, stretchability, and high sensitivity. These properties are critical for precisely measuring load, vertical displacement, air pressure, force locations, and load …

Numerical Simulation Of Airflow Properties Of The Naca 6420 Airfoil Using The Transition Rans K-Ε Model, Oluwaseyi O. Alabi, Saidat A. Salisu, Oyeyemi T. Aforolagba -Balogun, Temitope A. Ladigbolu, Ayotunde O. Fasina, Anas Bala

Al-Bahir

This study investigates the airflow properties around the airfoil using numerical simulation, addressing the longstanding challenge of accurately predicting transition phenomena in turbulent flows. The importance of this research lies in its potential to improve the design and performance of airfoils in various engineering applications, such as wind turbines, and aircraft. A custom 2-dimensional airfoil model was created using Airfoil instruments, featuring a 6% maximum curvature, 40% curvature position, and 20% thickness. COMSOL Multiphysics software performed computations at a velocity of over 19 hours, with data analyzed at 60-minute intervals. The Transition turbulent model was employed to simulate the airflow …

Comparative Evaluation Of Linear Regression, Cross Validation And Regularization Approaches In Multivariate Data Analysis, Ransford Owusu, Felix Yeboah, Francis Effah Boateng

Data Science and Data Mining

This study evaluates linear regression and its enhanced variants incorporating cross-validation and regularization techniques for high-dimensional, multivariate datasets. We address challenges such as multicollinearity and overfitting. Methods including Ridge, LASSO, and Elastic Net are compared against ordinary least squares regression. Empirical analysis using an automobile dataset for fuel efficiency prediction shows that while OLS regression captures basic relationships, its limitations are mitigated through regularization and cross-validation, resulting in improved model interpretability. The findings provide a comprehensive framework for predictive modeling in complex data environments and offer insights into statistical methodology and practical applications in the automobile industry.

Solid State Transformer Controls For Mitigation Of E3a High-Altitude Electromagnetic Pulse Insults, Connor A. Lehman, Rush D. Robinett, Wayne Weaver, David G. Wilson

Michigan Tech Publications

This paper explores the use of a solid state transformer (SST) to mitigate the 𝐸3𝐴 component of a high-altitude electromagnetic pulse (HEMP) insult using external energy storage optimal control techniques. In lieu of conventional passive blocking devices or feedback-controlled energy storage devices, a novel implementation of Hamiltonian error tracking is utilized to develop a feedback control law for the variable converter ratio in an SST. The findings of the simulations performed in this paper suggest that additional energy storage is not necessary to protect an individual load from a HEMP insult. The simulations performed examine the response of a single-phase …

Additive Manufacturing Applications In Mission-Critical Operations: A Review, Arup Dey, Olusanmi Adeniran, Monsuru Ramoni

Manufacturing & Industrial Engineering Faculty Publications

Additive manufacturing (AM) is used to fabricate complex components from a wide variety of materials in an additive manner. AM brings several benefits, such as reduced lead times, on-demand production, creation of complex customized designs without tooling requirements, and remote design sharing. However, the use of AM for critical components is limited in large missions due to quality and reliability concerns, as is the case with many manufacturing technologies. Enhancing the acceptance of AM-built parts for mission-critical components can be achieved by producing highly reliable parts, establishing robust quality standards, and continually improving part properties. This review article comprehensively explores …

Effects Of Die Type On Mechanical Performance And Failure Behaviors Of Self-Piercing Riveting Joints In Aa5052, Lun Zhao, Amr Monier, Ao Zhang, Liya Li, Ahmed Elkaseer, Zeshan Abbas, Kai Ye

Mechanical Engineering

This study investigates the effects of self-piercing riveting (SPR) die type on the joint quality and failure modes of AA5052 SPR joints. Three die types: flat, pip, and ball-shaped were designed and processed for the SPR process, and 30 riveted specimens were prepared. A 2D axisymmetric finite element (FE) simulation model was established using LS-Dyna to evaluate the impact of each die type. The accuracy of the FE model was validated by comparing simulated joint cross-sections with experimental results. Subsequently, the quality and forming mechanisms of the SPR joints fabricated using each die type were analyzed. Mechanical properties were assessed …

Few-Shot Transfer Learning For Individualized Braking Intent Detection On Neuromorphic Hardware, Nathan A. Lutes, V. Sriram Siddhardth Nedendla, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work explores use of a few-shot transfer learning method to train and implement a convolutional spiking neural network (CSNN) on a Brain Chip Akida AKD1000 neuromorphic system-on-chip for developing individual-level, instead of traditionally used group-level, models using electroencephalographic data. The efficacy of the method is studied on an advanced driver assist system related task of predicting braking intention. Approach. Data are collected from participants operating an NVIDIA JetBot on a testbed simulating urban streets for three different scenarios. Participants receive a braking indicator in the form of: (1) an audio countdown in a nominal baseline, stress-free environment; (2) an …

Quality Evaluation For Colored Point Clouds Produced By Autonomous Vehicle Sensor Fusion Systems, Colin Schaefer, Zeid Kootbally, Vinh Nguyen

Michigan Tech Publications

Perception systems for autonomous vehicles (AVs) require various types of sensors, including light detection and ranging (LiDAR) and cameras, to ensure their robustness in driving scenarios and weather conditions. The data from these sensors are fused together to generate maps of the surrounding environment and provide information for the detection and tracking of objects. Hence, evaluation methods are necessary to compare existing and future sensor systems through quantifiable measurements given the wide range of sensor models and design choices. This paper presents an evaluation method to compare colored point clouds, a common fused data type, among two LiDAR-camera fusion systems …

Trpv4 Dominates High Shear-Induced Initial Traction Response And Long-Term Relaxation Over Piezo1, Mohanish Chandurkar, Manli Yang, Majid Rostami, Sangyoon J. Han

Michigan Tech Publications

Modulation of endothelial traction is critical for the responses of endothelial cells to fluid shear stress (FSS), which has profound implications for vascular health and atherosclerosis. Previously, we demonstrated that under high FSS, endothelial cells rapidly increase traction forces, followed by relaxation, with traction aligning in the flow direction. In contrast, low shear preconditioning induces a modest short-term increase in traction (min), followed by a secondary long-term (>14 hr) rise, with traction/cells aligning perpendicular to the flow. The upstream mechanosensors driving these responses, however, remain unknown. Here, we sought the roles of Piezo1 and TRPV4 ion channels in shear-induced …

Hemodynamics Of Slip Surfaces For Thrombosis Control In Implanted Cardiovascular Devices, Kieun Choi, Weiguang Yang, On Shun Pak, Jongmin Seo

Mechanical Engineering Faculty Publications

Percutaneous medical devices are preferred for the treatment of cardiovascular diseases due to their minimal intervention compared to surgery. However, complications such as thrombosis remain significant challenges. This study aims to investigate the hemodynamic effects of slip surfaces on pacemaker leads and coronary stents using computational fluid dynamics under physiological conditions. Two computational models were developed: a venous anatomical model with a pacemaker lead and a coronary artery model with a stent. Slip boundary conditions were applied to these devices, and we quantitatively analyzed critical hemodynamic parameters, including wall shear stress (WSS) and residence time (RT), which are associated with …

Iros 2023 Workshop Report: Draft Guidelines On Manufacturing Procedures, Test Methods And Reporting For Soft Robotics, Robert Baines, Laura Blumenschein, Jennifer Case, Robert Maccurdy, Gina Olson, Andrew Spielberg

School of Mechanical Engineering Working Papers

No abstract provided.

Si-Doped Ain Using Pulsed Metalorganic Chemical Vapor Deposition And Doping, Tariq Jamil, Abdullah Al Mamun Mazumder, Mohammod Ali, Jingyu Lin, Hongxing Jiang, Grigory Simin, M. Asif Khan

Faculty Publications

In this paper we describe a pulsed metalorganic chemical vapor deposition (MOCVD) Si-doping approach for AlN epilayers over bulk AlN. The Al-rich growth/doping conditions in the pulsed MOCVD process resulted in n-AlN layers with transmission line model currents that were an order higher than for structures on layers that were grown/doped at identical temperatures using the conventional MOCVD process. Our work demonstrated that like the other reported approaches such as UV exposure during growth, the pulsed MOCVD process is also very effective in reducing point defects by the defect quasi-Fermi level-chemical potential control.

Biobased Acrylate Composites With Enhanced Strength For Additive Manufacturing, Nicole Wagner, Joseph Mcwherter

Engineering Faculty Articles and Research

With the expanding use of polymers in additive manufacturing, sustainable resins for use in vat photopolymerization are required to reduce their environmental impact. One promising approach to achieve this is to incorporate biobased fillers that replace the acrylates in photopolymer resins as ‘green’ alternatives. In this study, photopolymer composites consisting of a methacrylate resin with varying calcium carbonate powder content between 0 and 50 wt.% were investigated. A digital light processing technique was used to fabricate tensile test specimens for mechanical testing. Good printability, dimensional accuracy, and good interlayer adhesion were observed for composite resin formulations that incorporated calcium carbonate …

Effect Of Mg–Nb Oxides On Hydrogen Sorption Kinetics Of Ball-Milled Mgh2, Md. Wasikur Rahman, Muhammad Nurunnabi Siddiquee, Mohammad M. Hossain, M. Jasim Uddin

Mechanical Engineering Faculty Publications

Addition of Mg–Nb oxides (e.g. MgNb₂O₆, Mg₄Nb₂O₉, and Mg₃Nb₆O₁₁) ameliorates H₂ absorption/desorption kinetics of MgH₂ as demonstrated in the current article. H₂ desorption and absorption rates of the ball-milled MgH₂ are evidently temperature-dependent, which points out that the prior rate increases with increasing temperature (593–673 K) and vice versa. Among the tested samples, MgH₂ with Mg₃Nb₆O₁₁ nanoparticles showed superior performance. The Johnson–Mehl–Avrami equation was employed to construct H₂ desorption curves as well as …

Oxidation–Reduction Of Ti-6al-4v In Direct Energy Deposition Subject To Minimum Argon Consumption, Bharadwaja Ragampeta, Prashansa Ragampeta, Todd Sparks, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ti-6Al-4V is a well-known alloy for its low density and excellent corrosion resistance, making it popular in aerospace, marine, medical, and automotive applications. However, at elevated temperatures, the alloy forms oxides, leading to embrittlement. In additive manufacturing, particularly in the direct energy deposition (DED) process, which involves high temperatures, the alloy experiences oxidation. An inert gas chamber provides shielding during the process but limits the size of the manufactured components, and deposition in a vacuum chamber can alter the chemical composition of the alloy. Local shielding is a technique generally used for such applications, but it uses a high volume …

A Comprehensive Study Of Cooling Rate Effects On Diffusion, Microstructural Evolution, And Characterization Of Aluminum Alloys, Atiqur Rahman, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Cooling Rate (CR) definitively influences the microstructure of metallic parts manufactured through various processes. Factors including cooling medium, surface area, thermal conductivity, and temperature control can influence both predicted and unforeseen impacts that then influence the results of mechanical properties. This comprehensive study explores the impact of CRs in diffusion, microstructural development, and the characterization of aluminum alloys and the influence of various manufacturing processes and post-process treatments, and it studies analytical models that can predict their effects. It examines a broad range of CRs encountered in diverse manufacturing methods, such as laser powder bed fusion (LPBF), directed energy deposition …

Flow And Heat Transfer Experimental Study For 3d-Printed Solar Receiving Tubes With Helical Fins At Internal Surface, Fouad Haddad, Naznin Nuria Afrin, Jianzhi Li, Peiwen Li, Bharath Pidaparthi, Samy Missoum, Ben Xu

Manufacturing & Industrial Engineering Faculty Publications

3D-printing technology was applied to fabricate novel solar thermal collection tubes that have internal heat transfer enhancement fins and external surfaces with high solar absorptivity and low emissivity due to the ability to use different materials in one tube. Helical fins were selected to introduce circumferential flow and thus minimize the circumferential temperature difference of the tube that receives sunlight on one side. The structures of the helical fins were previously optimized from computational fluid dynamics (CFD) analysis with the objective of low entropy production rate by looking for high heat transfer coefficient and relatively lower pressure loss. High-temperature alloy, …