Digital Commons Network^™

A Labview-Based Open-Source Data Acquisition Program For Acoustic Emission Sensing, Harrison Greene

Mechanical Engineering Undergraduate Honors Theses

Acoustic emission sensing is a growing field of analysis and testing that benefits from its non-destructive nature, enabling operators to detect faults, the severity of impacts, the propagation of cracks, and much more without damaging the system being tested. However, the use of proprietary software to collect, analyze, and display data hinders the field, as access to this crucial information makes consistent and in-depth data analysis impossible. To this end, this paper details an open-source code made in the programming language LabVIEW for the express purpose of allowing the user to have full access to all data and fully customize …

Adjustable Dynamometer Motor Mount, Garrett Carson Ng, Elijah Siegel Reuven, Ethan Fong, Daniel Larimer

Mechanical Engineering

The Cal Poly Electrical Engineering Department and sponsor Dr. Dolan needs a manufacturable motor fixture that securely aligns motors of various sizes with dynamometers. Previous lab motor fixtures could not accommodate motors of different sizes, making precise alignment between motors and dynamometers time-consuming and unreliable. Our team developed a modular, manufacturable fixture capable of aligning various motor sizes quickly, accurately, and securely, enhancing lab consistency and usability.

Effects Of The Gravity Gradient On The Path Of 1i/‘Oumuamua, Hannah R. Richardson

Honors Theses

In October 2017, the asteroid 1I/’Oumuamua first passed into viewing range [1]. The asteroid is notable for being the first interstellar object to enter the solar system. 1I/’Oumuamua was also unusual in its geometry; it is thought to have an aspect ratio of 6:1 and a length of approximately 400 m [2] [3]. The asteroid was observed to experience a non-Keplerian acceleration estimated to be on the order of 1⇥10−6 m s2 . Several theories have been proposed for the cause of this acceleration, all of which are non-gravitational in nature: volatile outgassing, photon pressure, and solar winds [1][4]. However, …

The Trials And Tribulations Of Building An Ebike From Recycled Parts, Olivia Conrady

Senior Honors Projects

The United States is far from being “walkable” in most suburban areas. Though public transportation has grown in its infrastructure in some large cities, it is far from sufficient. As a result of this, millions of people drive their cars every single day -- a practice that is unsustainable and becoming an increasingly evident issue. One possible solution that has become popular is the use of electric bicycles, since they are less physically taxing than a normal bike and allow for quicker transport. Though electric bicycles have been on the rise, they are still well outside of many people’s budget, …

Uncertainty Quantification Of Turbulent Premixed Flames, David L. Brown

Honors Theses

This thesis presents an uncertainty quantification (UQ) study of turbulent premixed flames, focusing on the impact of uncertainties in operating conditions on the normalized consumption speed. Namely, temperature, pressure, and equivalence ratio are the operating conditions that are under study. Due to significant computational demands associated with direct MC methods for UQ, surrogate modeling techniques including Polynomial Chaos Expansion (PCE), Stochastic Collocation (SC), and Gaussian Process (GP) are evaluated based on efficiency and accuracy. Through this study, PCE is identified as the optimal surrogate model due to its accuracy and significantly reduced computational costs. PCE is subsequently applied to investigate …

An Integrative Approach To Einstein’S Field Equations Of General Relativity For High School Students, Christina M. Aintablian

Senior Honors Theses

Einstein’s Field Equations form the foundation of the theory of General Relativity, describing the interdependence of mass-energy and spacetime curvature, where curvature gives rise to gravity. However, the complexity of these equations makes them difficult for high school students to grasp. The mathematical framework of General Relativity is introduced step by step, beginning with relative motion and culminating in a discussion of complex phenomena that challenge modern physics. Each explanation intertwines core concepts of relativity with pre-established mental models to enhance learning. Through the use of figures, analogies, narratives, and thought experiments, a structured framework is developed to make relativity …

Finding Groundwater With Electricity: Research And Testing Of An Electro-Resistive Ground-Surveying Device For Use In Well-Drilling Applications, Samuel L. Heath

Senior Honors Theses

A custom-built electro-resistive water detection device is tested under various conditions to evaluate its overall performance and sensitivity to changing variables. The tests, designed to assess accuracy and precision, revealed that the prototype exhibits high reliability (~ 99%) for both Schlumberger and Wenner arrays across different electrode spacings and soil conditions. Moreover, the measured resistivity values from the soil tests aligned with established literature ranges for each soil type. The device also showed the ability to consistently detect changes in soil water content by producing measurable variations in resistivity. At a total cost of $181, this prototype can serve as …

Carbon Fiber Cv Tripod Axle Design: Husker Motorsports Formula Sae, Taylor D. Boudreaux

Honors Program: Senior Projects (Public)

The 2024–2025 HMS Formula SAE senior design team successfully reduced axle system weight, cost, and improved manufacturability using a bonded tripod joint and ±45° intermediate modulus carbon fiber tube. The final design was validated on HMS 25, with no failures under rigorous testing.

Budget:
/="/"> Total project cost was $1,165.64, exceeding the initial $1,000 target due to unanticipated test rig expenses. However, per-axle production cost was reduced from $525.31 to $383.37 through in-house manufacturing, use of on-hand epoxy (DP460), and switching to cost-effective 7068 aluminum. The axle-specific cost was $766.74.

Timeline:
/="/"> Despite early delays from building a torsional testing …

Analysis And Modeling Of Porous Media Networks In Petroleum Reservoirs Through Microscale Thermography And Core Flooding, Alan Petrovich-Mar

Theses and Dissertations

Reservoir rocks are porous materials that are an important area of study since they are present in reservoir sites rich in crude oil. It is important to understand the spreading phenomena on the rock surface and through the porous structure during fluid flow through these porous materials. For a complex system like reservoir rocks, factors such as spatially varying chemical composition and topography, multidimensional porosity, temperature, humidity, and existing oil/water in the pores can affect wettability and be a detriment to oil recovery.

The interaction of core samples with different porosity and permeability with water after proper cleaning procedures and …

Development And Tribological Characterization Of Uhmwpe-Tin Composite Coatings Deposited By Electrostatic Spraying, Jarrod Keith Perez

Theses and Dissertations

The increasing demand for inert, wear-resistant, cost-efficient, environmentally friendly, and low-friction coatings has driven extensive research into polymer-based solutions. Among these, ultra-high-molecular-weight polyethylene (UHMWPE) has emerged as a strong candidate due to its low density, anticorrosion properties, self-lubricating nature, affordability, and ease of processing. However, its low load-bearing capacity limits its widespread use in high-stress tribological applications. To overcome this limitation, this project investigates the development and characterization of UHMWPE composite coatings reinforced with titanium nitride (TiN) particles at varying concentrations (2.5, 5, and 10 wt%) to enhance their mechanical properties and wear resistance.

Tradespace Exploration With Statistical Modeling Techniques And Immersive Visual Representation In Virtual Environments, Nikhil Raj

All Theses

Statistical modeling techniques combined with virtual reality (VR) visualization offer powerful new approaches to tradespace exploration in engineering design. The research presented addresses the challenge of analyzing and communicating insights from complex multidimensional datasets, particularly for autonomous ground vehicle systems.

Beginning with a review of statistical methods—including Principal Component Analysis (PCA), Analysis of Variance (ANOVA), and correlation analysis—the study examines their applications in tradespace exploration. Building on this foundation, three distinct visualization pathways connecting MATLAB data to virtual environments are developed and evaluated: VRML representation, STL conversion, and Blender integration. Each approach is assessed for its ability to maintain data …

Investigation Of Plm Utilities And Concepts In Engineering Curriculum: Challenges And Opportunities, Frederick Rowell

All Theses

The implementation of Product Lifecycle Management (PLM) tools and concepts in engineering education has gained increasing significance as manufacturing and engineering industry shifts towards digital engineering workflows to enhance collaboration, efficiency, and innovation. Despite its typical application in engineering industries, many mechanical engineering programs have not integrated PLM software into their curriculums. The Product Lifecycle Management Center (PLMC) at Clemson University offers PLM workshops and research opportunities to students. Despite these initiatives, PLM education remains largely extracurricular and is not fully incorporated into required coursework within the mechanical engineering curriculum. The objective of this thesis is to explore the role …

Defining Fidelity For Tradespace Application, Aditya Agrawal

All Theses

This research proposes a definition of tradespace fidelity and presents a study on its effectiveness in the tradespace. Tradespace exploration helps evaluate various design options, allowing engineers to make informed decisions in early design stages. Fidelity generally refers to how closely a model approximates reality. However, the definition of fidelity has been inconsistently defined and interpreted in various contexts concerning particular problems. In some cases, it is a measure of accuracy; in others, information; in another, uncertainty; and in others, computational complexity. Fidelity is poorly and inconsistently defined in the literature. In general, higher fidelity models tend to be more …

Deciphering And Translating Bioinspired Structures For Engineering Materials Design Via Computational Modeling And Machine Learning, Zhangke Yang

All Dissertations

Nature has evolved extraordinary structural materials—such as nacre, bone, and the mantis shrimp’s dactyl club—that achieve remarkable combinations of strength, toughness, and impact resistance. These properties arise from sophisticated synergies between structure and composition. Inspired by these biological systems, this dissertation presents a comprehensive investigation into bioinspired materials, uncovering fundamental mechanisms and providing guidance on designing materials with superior mechanical properties.

This dissertation begins by examining the "brick-and-mortar" structure of nacre, which informs the design of layered polymer-graphene nanocomposite films. Using coarse-grained molecular dynamics simulations, I elucidate mechanisms of dynamic wave propagation and energy dissipation in these systems, providing critical …

Tribological Characterization Of Laser Microtextured Ti-6al-4v Eli Alloy For Biomedical Applications, Nicholas Ricardo Perez

Theses and Dissertations

Titanium alloys have been gaining popularity in multiple fields due to their impressive physical properties, but struggle with poor tribological performance. This thesis aims to mitigate the poor tribological performance of titanium alloys through a laser microtexturing process. Ti-6Al-4V ELI (Extra Low Interstitial) alloy disks were evaluated against ultrahigh molecular weight polyethylene (UHMWPE) and polyether ether ketone (PEEK) pins. Four texturing patterns were created by changing the texture area fraction from 5 to 20% that were evaluated against untextured control samples. The tribological properties of the laser textured Ti-6Al-4V ELI disks were determined using a pin-on-disk tribometer under lubricated sliding …

Autonomous Control Of A Hybrid Unmanned Aerial Towed System On A Moving Platform, Zachary M. Miller

Graduate Theses and Dissertations (2019 - present)

With tethered rotor drones being more popular for aerial surveillance, moving platforms for tethered drones are being researched. However, these systems require constant power to the rotor drones for stabilization. With this difficulty in power consumption, a hybrid drone solution is presented. The hybrid drone is similar to an airplane, with quadcopter motors attached for stabilization and thrust when not moving.

The controller for the hybrid drone was tested and verified in simulation. The simulation of the system was built in Fortran and consists of a driver, a tether, and a hybrid drone. The driver was modeled after a generic …

Tailoring Functional And Sensing Properties Of Polymer-Ceramic Composites Via 3d Printing, Alexis Lopez

Open Access Theses & Dissertations

Section 1.1. Abstract This chapter investigates the use of direct ink write (DIW) additive manufacturing to control grain orientation in non-toxic barium titanate (BTO) ceramics by blending spherical and platelet-shaped particles in the ink. A series of inks containing 0–40 wt.% BTO platelets were formulated with poly(vinyl alcohol), polyethylene glycol, poly(acrylic acid-co-maleic acid), and ammonium hydroxide to ensure printability and homogeneous dispersion. Cylindrical specimens (20 mm × 3 mm) were printed using a Hyrel 30M DIW system and subjected to de-binding (650 °C, 2 h) followed by a two-step sintering schedule (T₁: 1200–1350 °C; T₂: 700–850 °C; 24 h dwell). …

De Novo Design Of Ablative Polymers For Aerospace Thermal Protection Systems Through An Integrated Ai-Theory-Experiment Approach, Rene Damaso Boisseau

Open Access Theses & Dissertations

Novolac phenolic resin (NPR) is a widely used polymeric ablative material (PAM) for thermal protection systems (TPS) due to its high thermal decomposition temperature (TD, 500â?¯Â°C) and char yield (YC, 55â?¯wt%). However, its drawbacks (including high thermal conductivity, low mechanical properties and water uptake) prompt the need for improved PAMs. This study explores the pyrolysis behavior and char-forming capabilities of NPR and a potential alternative PAM, poly(1,6-dimethyl phenol) (PPO), through both theoretical and experimental approaches. A graph neural network (GNN) was developed to predict structure-property relationships, revealing that benzyl group positioning and oxygen atom placement significantly influence YC. PPO's para-positioned …

Low Speed Water Tunnel Flow Testing, Humberto Cesar Grimaldo Jr.

Theses and Dissertations

Water tunnels serve as controlled environments for simulating fluid dynamics, providing an essential platform for studying flow patterns for hydrodynamic effects. This report presents a comprehensive overview and refurbishment of the water tunnel system located at the University of Texas Rio Grande Valley, focusing on its design, operation, calibration, and visualization capabilities for fluid dynamics research. The water tunnel, originally installed in 1995, was restored and updated with structural repairs, including resolving persistent leaks and implementing an improved drain system. A calibration process using a pitot tube and differential pressure transducer was conducted to establish accurate relationships between flow velocity …

Advancing Precision And Autonomy In Agriculture And Medical Imaging Through Ai And Computer Visions, Tan-Hanh Pham

Theses and Dissertations

Deep learning has revolutionized numerous fields by enhancing precision, automation, and decision-making capabilities. This dissertation explores its applications in agriculture and medical image processing, introducing novel methodologies to improve accuracy and efficiency in these domains. These fields hold critical societal importance -- agriculture underpins global food security and sustainability, while medical imaging drives advancements in diagnostics and personalized healthcare, both benefiting significantly from data-driven innovations. In agriculture, deep learning is applied to precision spray systems through droplet analysis. Specifically, a generative model is designed to create synthetic droplet images, addressing the challenge of limited training samples, which are expensive …

Autonomous Defect Detection In Additive Manufacturing, John Samuel Poindexter Iv

Theses and Dissertations

Additive manufacturing (AM) is the process of creating a product by applying layers of material to build up to the final product. AM has revolutionized the field of manufacturing and has allowed more complex products to be manufactured at reasonable cost, quicker manufacturing time, and optimized material usage. Traditional forms of manufacturing were based on subtractive manufacturing, where by a product would be created by removing material from its source. AM is a new manufacturing process and faces significant challenges when it comes to manufacturing due to defects. Defects can vary from type and severity and can overall weaken or …

Cruising On The Beach (Cob), Juan Diego Molina Ii, Ashley Kianna Burga

Biomedical Engineering

This report details the design and development process of Cruising on the Beach (COB), a modular motorized wheelchair intended to improve beach accessibility for high school students with mobility impairments. The project aimed to create an affordable, portable, and sand-capable device using balloon wheels, an adjustable control panel, and a customizable base. Extensive background research, market analysis, design modeling, and test plans were completed. However, final fabrication was not achieved due to financial constraints and limited access to industrial machining tools needed for custom metal components. Despite these setbacks, the project delivered a robust conceptual design and a fully …

Experimental And Theoretical Fracture Analysis Of Additively Manufactured Orthotropic V-Notches, Venkata Siva Sainath Bavapuram

Theses and Dissertations

This study presents a comprehensive investigation into the fracture behavior of additively manufactured orthotropic V-notched components made of Acrylonitrile Butadiene Styrene (ABS) material. The research integrates both theoretical and finite element approaches to evaluate stress intensity factors (SIFs) in Modes-I and II, which are fundamental in characterizing stress field distributions around notches under applied loading conditions. Unlike isotropic materials, where stress fields depend only on geometry of the component, the anisotropic nature of 3D-printed ABS introduces a dependency on material properties that necessitate different approaches to include anisotropy of the material.

Tensile specimens are 3D-printed with specific material orientations to …

Development Of A 3-Dof Contactless Magnetic Joint Actuator, Elle Whitney

Theses and Dissertations

The magnetic joint actuator is a relatively recent research technology that expands on the brushless DC motor to encompass rotation in three degrees-of-freedom. These actuators involve a stator with a series of electromagnetic coils oriented normal to a spherical permanent magnet rotor which can be controlled by modulating the current of the stator coils. The development of a magnetic joint actuator that operates without a physical connection between the stator and the rotor has wide applications for robotics in dust-sensitive environments, where a device with bearings would otherwise falter. This work details the design, sensing, and control of such a …

The Prototype Of A Fully Automated Pressuremeter For Various Geotechnical Applications, Anuar Akchurin

Theses and Dissertations

The geotechnical engineering field requires high-quality in-situ testing equipment that ensures consistency in the test execution. This research focuses on developing and testing a prototype of a fully automated pressuremeter control unit to allow the industry to obtain reliable and controlled stress-strain data, thereby improving efficiency and reducing testing time.

The objectives of this work are to design and develop a system with the necessary components to perform the pressuremeter test, integrate the testing procedure into the state machine design, enable automated testing, and validate the results by comparing the stress-strain data with that obtained from the existing hand-operated pressuremeter …

Alternative Robust Design Formulation And Exploration Strategies For Managing Uncertainties In The Realization Of Complex Engineering Systems, Pooja Mukundan

Theses and Dissertations

The design of complex engineered systems often relies on simulation-based models, which inherently introduce uncertainties. Managing these uncertainties is critical to ensure robust system performance. From a decision-based design (DBD) perspective, robust design metrics such as the Design Capability Index (DCI) and Error Margin Index (EMI) are employed to formulate and solve problems under uncertainty. However, existing formulations of these metrics rely on first-order Taylor series approximations for variance estimation, which are often inadequate in the presence of highly nonlinear or multimodal performance functions.

This thesis proposes alternate formulations of DCI and EMI, which use the multiple-point method of variance …

Fpso Motion In Synthetic Environments: Stereo-Driven Deep Learning For Wavefield Reconstruction, Motion Analysis, And Mooring System Assessment, Omar Jebari

Theses and Dissertations

This dissertation presents an integrated synthetic environment for simulating the motion and monitoring the integrity of a moored Floating Production Storage and Offloading (FPSO) vessel. The central hypothesis is that synthetic data-driven approaches can (1) accurately estimate spatio-temporal wave fields, (2) predict vessel motion, and (3) monitor the integrity of the mooring system—using stereo imagery of the wave field and structure motion, both of which can be acquired in real time. The first study develops a synthetic framework for estimating spatial wave fields using stereo images captured by dual cameras mounted on a moving FPSO. Dynamic sea states and vessel …

Co-Designing Manufacturing Systems For Robustness And Resilience: A Decision-Based Design Perspective, Mathew Baby

Theses and Dissertations

Manufacturing systems (MSs) comprise various stakeholders associated with the manufacture and supply of products required by customers and are interrelated by the flow of materials and information. The interrelated stakeholders make system-specific decisions and stakeholder-specific decisions across multiple levels of a decision hierarchy to satisfy many conflicting system-specific and stakeholder-specific requirements that define system and stakeholder performances. Given the stakeholder interrelations and conflicting nature of system-specific and stakeholder-specific requirements, system and stakeholder performances are correlated and conflicting.

In the Industry 5.0 era, there is an increased emphasis on the creation and equitable distribution of value among all the stakeholders in …

Bomb Calorimeter As Proof Of Concept For Low-Cost Calorimeter To Measure Thermal Runaway In Pouch Cells To Facilitate Statistical Characterization, Mykell Johnson

All Graduate Reports and Creative Projects, Fall 2023 to Present

Transportation is becoming increasingly electrified, with the main energy storage system being lithium-ion (li-ion) batteries. Despite the widespread adoption of li-ion batteries, unique design abuse tolerance concerns need to be addressed, specifically regarding the catastrophic exothermic release of energy, called thermal runaway (TR). While TR is a major design consideration in all li-ion applications, it presents unique difficulties in the electric aviation industry. The Federal Aviation Administration (FAA) considers thermal runaway inevitable in a battery pack and requires containment of the event per DO311-A for certified aircraft. Due to the wide variability of TR, designing for this phenomenon can be …

Wide Lock-In Energy Harvesting From Vortexinduced Vibrations Of A Deformable Cylinder, Ahmed Raafat Mostafa

Theses

Energy harvesting from ambient sources has gained attention due to increasing energy demands. Despite VIV-based harvesters showing significant potential, their lock-in region, where significant power is generated, is narrow. Given the continuously varying ambient conditions of fluid currents, harvesters can easily fall into de-synchronization, yielding low energy output. Existing solutions like tunable masses or multiple degrees of freedom systems increase complexity and weight, limiting practical applications. This work introduces a novel variable diameter cylinder mechanism—a practical technique that actively tunes the cylinder’s geometry in real time to enhance energy harvesting efficiency from VIV. The mechanism employs an expanding pulley system …