Physical Sciences and Mathematics Commons^™

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead-Alloys Coolant Systems, Yitung Chen

Transmutation Sciences Materials (TRP)

The goal of the proposed research project is to provide basic understanding of the protective oxide layer behaviors and to develop oxide layer growth models of steels in non-isothermal lead-alloys (lead or lead-bismuth eutectic) coolant systems. It is widely recognized that the corrosiveness of the lead-alloys is a critical obstacle and challenge for which it can be safely used or applied in the nuclear coolant systems. Active oxygen control technique can promote the formation of the “self-healing” oxide films on the structural material surface, drastically reducing steel corrosion and coolant contamination. Many experiments of steels exposed to flowing lead-alloys have …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry, Morphology, And Surface Preparation: Quarterly Report (October-December 2004), Allen L. Johnson, John Farley, Dale L. Perry

Transmutation Sciences Materials (TRP)

This project has four components:

(1) the fabrication of a materials test apparatus with unique capabilities,

(2) comparative studies of steel corrosion under gas phase conditions comparable to the Lead Bismuth Eutectic (LBE) oxygen control conditions,

(3) isotope labeling studies, and

(4) collaborative efforts with other workers in the field.

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823 For Transmutation Applications: Final Progress Report (September 2003 – August 2004), Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The purpose of this task is to evaluate the tensile properties of three martensitic alloys namely, Alloys EP-823, HT-9 and 422 at temperatures relevant to the transmutation processes. Testing has been performed to evaluate the tensile properties of all three alloys at temperatures ranging from ambient to 600^°C. The test materials were thermally-treated (quenched and tempered) prior to the evaluation of their tensile properties. The deformation characteristics of these tensile specimens, upon completion of testing, were evaluated by scanning electron microscopy (SEM). Efforts were also made to identify and characterize defects such as dislocations using transmission electron microscopy …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements: Quarterly Progress Report (June 01 – August 31, 2004), Ajit K. Roy

Transmutation Sciences Materials (TRP)

Highlights of Test Results:

• Residual stress measurements by the RC method on cold-worked specimens showed tensile residual stresses in austenitic stainless steel. However, compressive residual stresses were observed in martensitic stainless steel. This difference may be attributed to the difference in metallurgical phases and microstructures resulting from different thermal treatments imparted to them.

• Residual stress measurements by both ND and RC techniques on welded specimens showed similar patterns. Welded specimens consisting of similar material showed tensile residual stresses in the vicinity of the fusion line (FL). However, welded specimens consisting of dissimilar materials (austenitic and martensitic stainless steel …

Developing A Sensing System For The Measurement Of Oxygen Concentration In Liquid Pb-Bi Eutectic: Quarterly Progress Report (July 1 – Sept. 30, 2004), Yingtao Jiang, Bingmei Fu

Transmutation Sciences Materials (TRP)

Dr. Jiang Ma and Mr. Xiaolong Wu worked in LANL between July 1 and Sept. 15 to conduct the experiment. Test of the corrosion of different materials in LBE was performed. The influence of the process of gas introduction to the LBE was studied. Data analysis work was performed based on accumulated data. In the same time, progress has been made in the simulation for transport in oxygen mixing, and one paper was presented in a conference. Another paper was composed and submitted to IEEE International Symposium of Circuits and Systems for the track Chemical Sensors. Preparation of a paper …

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications, Biswajit Das

Transmutation Sciences Materials (TRP)

The objective of this project is to develop a novel nanostructure based coating technology that will provide significantly improved corrosion resistance for steel in LBE at elevated temperatures (500 - 600^oC), as well as provide long-term reliability under thermal cycling. The nanostructure based coatings will consist of a layer of nanoporous alumina with the pores filled with an oxidizing metal such as Cr, followed by a capping layer of alumina. Alumina, which is a robust anti-corrosion material, provides corrosion resistance at elevated temperatures. The Cr serves two purposes: (1) it acts as a solid filler material for the …

Effect Of Silicon Content On The Corrosion Resistance And Radiation-Induced Embrittlement Of Materials For Advanced Heavy Liquid Metal Nuclear Systems, Ajit K. Roy

Transmutation Sciences Materials (TRP)

The purpose of this collaborative research project involving the University of Nevada Las Vegas (UNLV), Los Alamos National Laboratory (LANL) and Idaho State University (ISU) is to evaluate the effect of silicon (Si) content on the corrosion behavior and radiation-induced embrittlement of martensitic stainless steels having chemical compositions similar to that of the modified 9Cr-1Mo 2 steel. Recent studies at LANL involving Alloy EP-823 of different Si content have demonstrated that increased Si content in this alloy may enhance the corrosion resistance in molten lead-bismuth-eutectic (LBE). Since very little data exists in the open literature on the beneficial effect of …

Theoretical Modeling Of Protective Oxide Layer Growth In Non-Isothermal Lead-Alloys Coolant Systems, Yitung Chen, Jinsuo Zhang, Jichun Li

Transmutation Sciences Materials (TRP)

The goal of the proposed research project is to provide basic understanding of the protective oxide layer behaviors and to develop oxide layer growth models of steels in non-isothermal leadalloys (lead or lead-bismuth eutectic) coolant systems. It is widely recognized that the corrosiveness of the lead-alloys is a critical obstacle and challenge for which it can be safely used or applied in the nuclear coolant systems. Active oxygen control technique can promote the formation of the “self-healing” oxide films on the structural material surface, drastically reducing steel corrosion and coolant contamination. Many experiments of steels exposed to flowing leadalloys have …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

The purpose of this collaborative research project involving the University of Nevada Las Vegas (UNLV) and Idaho State University (ISU) is to evaluate the feasibility of determining residual stresses of welded, bent (three-point-bend), and cold-worked engineering materials using a new nondestructive technique based on positron annihilation spectroscopy (PAS). The proposed technique is to use γ-rays from a small MeV electron linear accelerator (Linac) to generate positrons inside the test sample via 2 pair production. This method can be used for materials characterization and investigation of defects in thick samples that usually cannot be accomplished by conventional positron technique or other …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The corrosion of structural materials is a major concern for the use of lead-bismuth eutectic (LBE) systems for nuclear applications such as in transmuter targets or fast reactors. Corrosion in liquid metal systems can occur through various processes, including, for example, dissolution, formation of inter-metallic compounds at the interface, and penetration of liquid metal along grain boundaries. Predicting the rate of these processes depends on numerous system operational factors: temperature, system geometry, thermal gradients, solid and liquid compositions, and velocity of the liquid metal, to name a few. Corrosion, along with mechanical and/or hydraulic factors, often contributes to component failure. …

Development Of A Mechanistic Understanding Of High-Temperature Deformation Of Alloy Ep-823, Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The focus of this work is to determine the effect of elevated temperatures on the tensile properties of Alloy EP-823 and other martensitic alloys having similar compositions. The information obtained through this work describing the mechanism of elevated-temperature deformation will assist in developing suitable target structural materials possessing enhanced LBE corrosion resistance at process temperatures, allowing the continued development and eventual deployment of these technologies.

Developing A Sensing System For The Measurement Of Oxygen Concentration In Liquid Pb-Bi Eutectic, Yingtao Jiang, Bingmei Fu, Woosoon Yim

Transmutation Sciences Materials (TRP)

Lead-bismuth eutectic (LBE) is a candidate as a spallation target in sub-critical transmutation systems and as a coolant in nuclear programs. One of the primary concerns with LBE systems is the corrosion of stainless steel, the primary structural material used in nuclear systems. To mitigate this problem, trace levels of oxygen can be introduced into the system, causing the formation of a protective oxide layer at the interface between the LBE and steel. To protect the steel components, this oxide layer must be properly maintained. However, too much oxygen will produce unwanted oxide precipitation within the coolant and elsewhere in …

Use Of Positron Annihilation Spectroscopy For Stress-Strain Measurements, Ajit K. Roy

Transmutation Sciences Materials (TRP)

Metals and alloys, when subjected to tensile loading beyond a limiting value, can undergo plastic deformation resulting in lattice defects such as voids and dislocations. These imperfections may interact with the crystal lattice, producing a higher state of internal stresses characterized by reduced ductility. Residual stresses can also be generated in welded structures due to rapid rate of solidification, and dissimilar metallurgical microstructures between the weld and the base metals. Premature failures can be experienced in engineering metals and alloys due to the presence of these residual stresses. Specific thermal treatments commonly known as stress relief operations can relieve these …

Fundamental And Applied Experimental Investigations Of Corrosion Of Steel By Lbe Under Controlled Conditions: Kinetics, Chemistry, Morphology, And Surface Preparation: Quarterly Report, Allen L. Johnson, John Farley, Dale L. Perry

Transmutation Sciences Materials (TRP)

This project has four components:

(1) the fabrication of a materials test apparatus with unique capabilities,

(2) comparative studies of steel corrosion under gas phase conditions comparable to the Lead Bismuth Eutectic (LBE) oxygen control conditions,

(3) isotope labeling studies, and

(4) collaborative efforts with other workers in the field.

Development Of Nanostructure Based Corrosion-Barrier Coatings On Steel For Transmutation Applications: Quaterly Report, Biswajit Das

Transmutation Sciences Materials (TRP)

During the past quarter, this project employed one graduate student and two undergraduate student researchers and made the following accomplishments :

• Acquisition of steel samples for experiments

• Design and fabrication of specialized anodization apparatus to accommodate steel samples

• Investigation of adhesiveness of aluminum on steel

• Investigation of effects of anodizing acids on steel to identify most appropriate acid and a suitable barrier material