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Full-Text Articles in Operations Research, Systems Engineering and Industrial Engineering

Quality Assurance Of Lightweight Structures Via Phase-Based Motion Estimation, Ikenna E. Ifekaonwu Jan 2021

Quality Assurance Of Lightweight Structures Via Phase-Based Motion Estimation, Ikenna E. Ifekaonwu

Electronic Theses and Dissertations

In recent years, lightweight structures have become mature and adopted in various applications. The importance of quality assurance cannot be overemphasized hence extensive research has been conducted to assess the quality of lightweight structures. This study investigates a novel process that exploits motion magnification to investigate the damage characteristics of lightweight mission-critical parts. The goal is to assure the structural integrity of 3D printed structures and composite structures by determining the inherent defects present in the part by exploiting their vibration characteristics. The minuscule vibration of the structure was recorded with the aid of a high-speed digital camera, and the …


Determining The Efficacy Of Additive Manufacturing For The Aerospace Spare Parts Supply Chain, Kyle O'Brien May 2020

Determining The Efficacy Of Additive Manufacturing For The Aerospace Spare Parts Supply Chain, Kyle O'Brien

Electronic Theses and Dissertations

This thesis investigates how additive manufacturing (AM) based on-demand part production can supplement or replace the traditional production and inventory in typical aerospace’s spare parts supply chain systems. This study focuses on the operational characteristics of AM and its impacts on the overall logistics of plant-level operations. To capture the microscopic operational aspects of the AM production, a discrete-event simulation based approach was adopted, with key AM operation resources (e.g. AM system, operator) and attributes (e.g. AM manufacturing speed, individual part characteristics and demands) accounted for in the modeling process. In addition, a benchmark warehouse inventory model was also established …


Binder Jetting Additive Manufacturing Process Fundamentals And The Resultant Influences On Part Quality., Hadi Miyanaji Aug 2018

Binder Jetting Additive Manufacturing Process Fundamentals And The Resultant Influences On Part Quality., Hadi Miyanaji

Electronic Theses and Dissertations

Binder jetting additive manufacturing (BJ-AM) technology is a process by which a part is fabricated layer by layer through depositing liquid binder in the designated regions of each layer until the feature is complete. Due to the use of binder in geometry generation, this process possesses various advantages over the other additive manufacturing technologies including the ability to create colored objects via colored binders, lower cost, lack of heat-induced defects, and its potential capability to print a variety of materials such as metals, sands and ceramics. Although the application of the binder jetting process has been recently reported by different …


Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani Jul 2018

Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani

Electronic Theses and Dissertations

Laser-Powder Bed Fusion (L-PBF) has been considered for some time by the injection molding industry for the fabrication of tooling for injection molding in order to address large lead times and costs for tool-making. Computer-aided simulations are also routinely used to evaluate new part and mold designs as well as understanding the effects of material compositions and processing conditions on part quality and overall productivity. However, there remains a significant need to integrate the perspectives from injection molding, 3D printing, metal powders, and component design and process simulation to better utilize LPBF for fabricating tooling required for injection molding. The …


Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli May 2018

Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli

Electronic Theses and Dissertations

Metal Additive Manufacturing (AM) is increasingly being used to make functional components. One of the barriers for AM components to become mainstream is the difficulty to certify them. AM components can have widely different properties based on process parameters. Improving an AM processes requires an understanding of process-structure-property correlations, which can be gathered in-situ and post-process through nondestructive and destructive methods. In this study, two metal AM processes were studied, the first is Ultrasonic Additive Manufacturing (UAM) and the second is Laser Powder Bed Fusion (L-PBF). The typical problems with UAM components are inter-layer and inter-track defects. To improve the …


A Heuristic Algorithm For Determining The Part Set In A Powder-Bed Additive Manufacturing Machine., Sonja Dieder May 2014

A Heuristic Algorithm For Determining The Part Set In A Powder-Bed Additive Manufacturing Machine., Sonja Dieder

Electronic Theses and Dissertations

The goal of this research is to develop a procedure for the placement of a priority part into a planned build in a powder-bed additive manufacturing machine. Toward that goal, a heuristic procedure was developed that seeks to maximize the revenue in a scheduled build, subject to due-date constraints; i.e., all parts with the closest due date will not only be included in the build, but will be placed near the bottom of the build. Likewise, any part in the scheduled build that does not have an immediate due date is a candidate for removal in order to accommodate a …