Operations Research, Systems Engineering and Industrial Engineering Commons^™

Bikeshare Business Model For Cal Poly- San Luis Obispo, Justin Benson, Andrew Neil Gatchalian

Industrial and Manufacturing Engineering

With the increasing admittance of students into colleges and universities across the nation, the need for alternate modes of transportation is becoming more pressing. College and university campuses, as well as small cities, in which there is a college or university, are being overloaded with student cars. In San Luis Obispo specifically, parking on campus as well as downtown can be extremely difficult to find. Traffic is also getting progressively worse, especially at the hour when class begins/ends and student arrive to or leave campus. Financial reasons are yet another deterrent for students at Cal Poly. Parking permits, gas, and …

Redesign Of Talley Farm's "Fresh Harvest" Produce Program, Nicole Bordwell, John Rivera, Jared Toboni

Industrial and Manufacturing Engineering

Fresh Harvest, a Central Coast Community Supported Agriculture (CSA) program run by Talley Farms located in Arroyo Grande, CA, has a rapidly growing customer base. They harvest, package, and deliver boxes of fresh quality produce to almost 3000 subscribers. However, Talley Farms’ space for production and processing is limited and at times required for other aspects of business. This results in a problem where Talley Farms current processing system of produce for the Fresh Harvest program is not suitable for the forecasted growing demand. This report addresses the need to prepare for continued significant growth to the demand for Fresh …

Process Improvements Of Cilantro Harvesting With Ergonomic Considerations, Eric Penningroth, Branden Shimamoto

Industrial and Manufacturing Engineering

The problems presented by Talley Farms to the team were a lower than desired cilantro harvesting capacity and work health pertaining to lower back problems. The project objectives were to address and improve upon both of these objectives. To increase harvesting capacity, a simulation model was created using standard times from time studies. The simulation model helped to compare the different harvesting methods as well as the effect of the utilization of the on-site manager. The throughputs between each of the models were analyzed. To address ergonomic concerns, a work sampling study was conducted and it was determined that kneeling …

Effects Of Patient Factors On Implantation Rates In In Vitro Fertilization, Heidi Richardson, Sofia Soto

Industrial and Manufacturing Engineering

The purpose of this report is to evaluate the effects of patient factors and embryo quality on the implantation rate in In Vitro Fertilization (IVF). For this report, statistical methods are used to test the significance of several patient and embryo characteristics on embryo implantation rate. This project is an analysis of data collected from over 36,000 patients.

The analysis concluded several findings. There was enough statistical evidence to conclude that age was significant in regards to implantation rate and FSH levels. As the patient ages, the amount of FSH levels found in their blood increases. A patient with high …

Analysis And Improvement Of The Security Building At Pg&E Diablo Canyon Nuclear Power Plant, Alyssa Carter, Natalie Christa, Phuong Anh Pham Dinh

Industrial and Manufacturing Engineering

A new Security building was recently designed and built at the Pacific Gas and Electric (PG&E) Diablo Canyon Power Plant (DCPP).This building’s staff and equipment are responsible for performing routine inspections on all personnel entering the facility in order to prevent security-related incidents from occurring at the nuclear power plant. Similar to airport security procedures, the DCPP security building routine inspections include the use of x-ray machines, metal detectors, and explosive detectors.

The Power Plant periodically experiences pre-planned, preventive maintenance outages, that last 4-6 weeks. During an outage, a power plant reactor is shut down for maintenance, repair, and re-fueling. …

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.

Wildlife Deterrence Method Test Device, Garrett Tietz, Adam Webb, Dane Knutson

Mechanical Engineering

The objective of the Deer Busters team is to design and build a device or system of devices that will be used to determine which method, or methods, are most effective at deer deterrence. JumpSport suspects that a method which gives the appearance of approach to the deer in an aggressive or startling manner but also changes the way it attacks so that the deer do not get used to the device will be most effective. Deer Busters is committed to the completion of the deer deterrent testing device by the end of the fall quarter of 2014.

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

A Control-Chart Based Method For Solder Joint Crack Detection, Jianbiao Pan

Industrial and Manufacturing Engineering

Many researchers have used different failure criteria in published solder joint reliability studies. Since the reported timeto-failure would be different if different failure criteria were used, it would be difficult to compare the reported reliability life of solder joints from one study to another. The purpose of this study is to evaluate the effect of failure criteria on the reported thermal fatigue life and determine which failure criterion could detect failure sooner. First, the application of the control-chart-based method in a thermal cycling reliability study is described. The reported time-to-failure data were then compared based on four different failure criteria: …

Local Buckling Behavior Of Round Steel Tubes Subjected To Compressive Loads, Joseph Moore, Ben Fell

STAR Program Research Presentations

This project will investigate the local buckling induced fracture behavior of round steel tubes subjected to axial compressive loads, representative of observed failures in buried pipelines during seismic events. Nine initial tests will be conducted across three lengths of round steel tube: 8”, 12”, and 20”. Another twelve tests will be conducted on the lengths of 12” and 20” to test varying initial compressive force upon the round steel tubes. Three D/t ratios will be considered for each length of round steel tube: 52.6, 78.9, and 121.2. To verify the material properties of the test specimens an ancillary tensile coupon …

Cost Performance Dynamics In Lean Production Leveling, Ahmed Deif, Hoda Elmaraghy

Industrial Technology and Packaging

Balancing of production systems is one of the main lean manufacturing principles as it reduces in-process storage and related forms of waste. A dynamic systems approach is proposed to investigate challenges of implementing production leveling and associated costs. A lean cell producing at takt time is modeled using system dynamics. The model captures various lean tools influencing production leveling and their implications. Comparative cost analysis between various leveling implementation policies for stochastic demand with multiple products is conducted. Results showed that determining the most feasible leveling policy is highly dictated by both the cost and limitations of capacity scalability. In …

2d Wireform Process Improvement, Katy Conlin, Carlo Ebora, Jordan Gamble

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Multi-Criteria Decision Modeling For Best Value Selections In Target Value Design Integrated Project Delivery, Brent Patrick Griffis

Master's Theses

Integrated Project Delivery (IPD) combined with Target Value Design (TVD) is a better way to deliver value for the client than traditional guaranteed maximum price (GMP) methods. With traditional GMP delivery methods, the interests of the parties are often at odds. The goal of IPD is to align all party interests in order to achieve a win-win scenario. Due to the aligning nature of IPD and the fact that each party’s success is dependent on achieving the project objectives as a whole; a non-biased, transparent, decision-making process is necessary in order to deliver the project objectives within the constraints of …

Analysis Of Environmentally Friendly Marking Ink For Military Equipment And Electronics, Liang Li

Master's Theses

Recent advancements in corrosion-resistance coating technology has reduce the use of environmentally harmful compounds such as Hexavalent Chromium by replacing Hexavalent Chromium in primers and topcoat. However, marking inks were neglected in the process. Products such as Enthone 50 series are still widely used, which contain compounds such as lead, hexavalent chromium, bisphenol A (BPA), Cadmium Sulfide, and more. Excluding catalyst compositions in Enthone, the chemicals in the ink alone contained three reproductive toxicant and numerous carcinogens. Therefore, it was essential to search and validate the performance of potential marking ink that would meet the standards in military applications.

Eleven …

A Set Union Based Formulation For Course Scheduling And Timetabling, Jesse Paul Bukenberger

Master's Theses

The Course Timetabling Problem is a widely studied optimization problem where a number of sections are scheduled in concert with the assignment of students to sections in order to maximize the desirability of the resulting schedule for all stakeholders. This problem is commonly solved as a linear program with variables for each student or group of students with identical schedules. In this paper we explore an alternative formulation that aggregates binary student variables into integer variables denoting the number of students enrolled in a course. Our solution method assumes decomposition of the general schedule into time blocks, and applies a …

Investigating Present And Future Interactions Between Radio Frequency Identification, Additive Manufacturing And Supply Chain Management, Michael Nobuhiro Ochi

Master's Theses

A screening experiment was paired with research observing the past, present and futures of additive manufacturing (a.k.a. rapid prototyping, 3D printing), radio frequency identification, and supply chain management. The experiment tested different properties of objects created with a desktop fused deposition modelling printer to observe if any single factors or interactions affected the read range of embedded passive UHF RFID inlay. The combination of material and infill percentage had a statistically significant effect on read range, however the analysis is weak since the data could not justify the normality assumption of ANOVA. Furthermore, the size of the effect was small …

Dynamic Modelling Of Impact Of Lean Policies On Production Levelling Feasibility, Hoda Elmaraghy, Ahmed Deif

Industrial Technology and Packaging

A dynamic systems approach is proposed to investigate challenges of implementing production leveling and associated costs. A model of a lean cell is developed using system dynamics. The model captures various lean tools influencing production leveling. Comparative cost analysis between various leveling implementation policies for stochastic demand with multiple products is conducted. Results showed that determining the most feasible leveling policy is highly dictated by both capacity scalability cost and limitations. The developed model and revealed insights can help lean practitioners to better decide on when and how to implement production leveling as well as determine production lots sizes.

Impact Of Dynamic Capacity Policies On Wip Level In Mix Leveling Lean Environment, Ahmed Deif, Hoda Elmaraghy

Industrial Technology and Packaging

Balancing demand's product variety in production planning is one aspect of variety management challenge. This phenomenon is described in lean systems as mix leveling. This paper approach product mix leveling problem from a dynamic perspective. A system dynamics model is developed to explore the dynamics associated with the WIP level performance at different mix leveling policies in a lean environment. The system captures different lean tools and policies. Results showed that the best WIP performance is sensitive to both the degree of lean tools implementation as well as the capacity scalability level of the system. The presented analysis showed that …

Dynamic Lean Assessment For Takt Time Implementation, Rehab M. Ali, Ahmed M. Deif

Industrial Technology and Packaging

Increasing volatility, global competitiveness, and sales crisis all force the manufacturers to commit to the journey of world-class manufacturing performance via adopting “lean systems” to enable economic success in difficult times. Among the journey to lean, one of the hardest steps is measuring the progress of lean polices implementation especially in this highly dynamic market. This paper presents a dynamic model to evaluate the degree of leanness in manufacturing firms. The model is based on system dynamics approach and presents a “leanness score” for the manufacturing system. In addition, it examines the dynamics associated with the application of “One-piece flow” …

An Integrated Approach To Assess Manufacturing Greeness Level, Ahmed H. Salen, Ahmed Deif

Industrial Technology and Packaging

This paper proposes an integrated approach for relative greenness level assessment in selected manufacturing industries at the system level. The approach builds on existing methodologies to develop a multi-layer tool box called “Greenometer” which focus on the strategic comparison for cross industries evaluation as well as tactical comparison for intra-industries. The assessment tool captures the fundamental evaluation parameters of green manufacturing namely; Environment, Energy, Resources and Economy. In addition, the Greenometer employs geometric mean method (GMM) for the strategic layer and data envelopment analysis (DEA) for the tactical layer and will be used for different selected manufacturing disciplines. The proposed …

Design Of Transportation Process For Band Equipment, Marissa N. Blustein, Chris M. Kaye

Industrial and Manufacturing Engineering

The following report documents the attempt to design a safe and reliable process for transporting Louder Space’s musical gear that requires minimal physical demand. Design specifications were derived from customer requirements as well as human factors principles. The transportation process was broken down into systematic process steps and standardized, making use of lean methodologies in order to reduce the number of non-value steps involved. Furthermore, a model portable storage unit for miscellaneous gear was developed to the specifications determined by the band using 3D modeling, as well as certain limiting constraints. Once the customer approved the prototype, the product was …

A Control-Chart Based Method For Solder Joint Crack Detection - Conference Proceeding, Jianbiao Pan

Industrial and Manufacturing Engineering

Many researchers have used different failure criteria in the published solder joint reliability studies. Since the reported time-to-failure would be different if different failure criteria were used, it would be difficult to compare the reported reliability life of solder joints from one study to another. The purpose of this study is to evaluate the effect of failure criteria on the reported thermal fatigue life and find out which failure criterion can detect failure sooner. First, the application of the control-chart based method in a thermal cycling reliability study is described. The reported time-to-failure data were then compared based on four …

Design And Implementation Of Iso:9001 Standards At Sigma 6 Electronics, Inc., Robert Kirkpatrick, Dylan Geisen, Simon Schermerhorn

Industrial Technology and Packaging

ISO 9001 certification is a very long process that can take even the most dedicated team years to complete. For smaller companies such a process could be costly, confusing, and arduous. While many resources exist, it takes nearly the same amount of effort to tailor fit the examples as it does to create a whole new set.

The purpose of this senior project is to research examples and help fit them to a small manufacturing company, Sigma 6 Electronics, Inc. An interlinked, or combined, quality manual/procedures were chosen to aid Sigma 6 Electronics through making the documentation clear and perfectly …

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …