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Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

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Study Of Grinding Burn Using Design Of Experiments Approach And Advanced Kaizen Methodology, Kiruthika Devi Sundarrajan May 2012

Study Of Grinding Burn Using Design Of Experiments Approach And Advanced Kaizen Methodology, Kiruthika Devi Sundarrajan

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Grinding burn has been one of the re-occurring issues at a leading automotive manufacturer. Historically when grinding burn occurred, trial and error was used to delicately find a set up process settings that provided good-enough-to-get-by results, but not optimal. Some changes include changing the coolant manifold to improve the coolant flow and rate, changing the grinding wheel, changing the type of coolant. The experiments have proved to introduce some improvements, however the occurrence of grinding burns have not been reduced or quantified and the cause of the grinding burn has not been identified or quantified. Grinding is a complex phenomenon …


Adaptive Cutting Force Control For Process Stability Of Micro Ultrasonic Machining, Ala'a M. Al-Okaily May 2010

Adaptive Cutting Force Control For Process Stability Of Micro Ultrasonic Machining, Ala'a M. Al-Okaily

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

The growing demand for miniaturized products motivates the advancement in micromanufacturing processes research and development. Micro Ultrasonic Machining (Micro USM) is a downscaled version of a macro USM process that is developed to fabricate complex features in chemically inert, nonconductive, hard, brittle materials such as quartz, glass, and ceramics. These materials have many applications in various fields such as optics, electronics, MEMS, and biotechnology. The micro USM process stability is hard to accomplish, because it is highly influenced by the accuracy of the machining system and the variation of the process control parameters. The repeatability of micro USM machined features …