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Full-Text Articles in Nanoscience and Nanotechnology
Feedforward Control Of Thermal History In Laser Powder Bed Fusion: Toward Physics-Based Optimization Of Processing Parameters, Alex Riensche, Benjamin D. Bevans, Ziyad M. Smoqi, Reza Yavari, Ajay Krishnan, Josie Gilligan, Nicholas Piercy, Kevin D. Cole, Prahalada K. Rao
Feedforward Control Of Thermal History In Laser Powder Bed Fusion: Toward Physics-Based Optimization Of Processing Parameters, Alex Riensche, Benjamin D. Bevans, Ziyad M. Smoqi, Reza Yavari, Ajay Krishnan, Josie Gilligan, Nicholas Piercy, Kevin D. Cole, Prahalada K. Rao
Department of Mechanical and Materials Engineering: Faculty Publications
We developed and applied a model-driven feedforward control approach to mitigate thermal-induced flaw formation in laser powder bed fusion (LPBF) additive manufacturing process. The key idea was to avert heat buildup in a LPBF part before it is printed by adapting process parameters layer-by-layer based on insights from a physics-based thermal simulation model. The motivation being to replace cumbersome empirical build-and-test parameter optimization with a physics-guided strategy. The approach consisted of three steps: prediction, analysis, and correction. First, the temperature distribution of a part was predicted rapidly using a graph theory-based computational thermal model. Second, the model-derived thermal trends were …
Influence Of Nano-Sized Sic On The Laser Powder Bed Fusion Of Molybdenum, Nathan E. Ellsworth, Ryan A. Kemnitz, Cayla C. Eckley, Brianna M. Sexton, Cynthia T. Bowers, Joshua R. Machacek, Larry W. Burggraf
Influence Of Nano-Sized Sic On The Laser Powder Bed Fusion Of Molybdenum, Nathan E. Ellsworth, Ryan A. Kemnitz, Cayla C. Eckley, Brianna M. Sexton, Cynthia T. Bowers, Joshua R. Machacek, Larry W. Burggraf
Faculty Publications
Consolidation of pure molybdenum through laser powder bed fusion and other additive manufacturing techniques is complicated by a high melting temperature, thermal conductivity and ductile-to-brittle transition temperature. Nano-sized SiC particles (0.1 wt%) were homogeneously mixed with molybdenum powder and the printing characteristics, chemical composition, microstructure, mechanical properties were compared to pure molybdenum for scan speeds of 100, 200, 400, and 800 mm/s. The addition of SiC improved the optically determined density and flexural strength at 400 mm/s by 92% and 80%, respectively. The oxygen content was reduced by an average of 52% over the four scan speeds analyzed. Two mechanisms …