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Full-Text Articles in Mechanical Engineering

Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari Dec 2021

Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari

Electronic Theses and Dissertations

Extrusion-based 3D printing of thermoplastic polymer composites manufactures parts that have nonhomogenous, orthotropic, and process-dependent macro-scale material properties. As a part of the dissertation, research works were carried out to: • improve the interlayer mechanical properties and reduce the orthotropy, • use experimentally homogenized orthotropic material properties to numerically model the mechanical behavior of the non-homogenous orthotropic 3D printed parts, • create an efficient numerical thermal model to predict the process-dependent thermal history of the 3D printed part, and • aid the manufacturing process by selecting a suitable set of processing parameters based on a simplified sequentially coupled thermomechanical model. …


Modeling, Simulation, And Validation Of Process-Structure-Property Relationships In Fused Filament Fabrication, Aaron Grant Dec 2019

Modeling, Simulation, And Validation Of Process-Structure-Property Relationships In Fused Filament Fabrication, Aaron Grant

Electronic Theses and Dissertations

As additive manufacturing (AM) grows in popularity, the need for better simulation tools to predict the process-structure-property relationships of AM parts becomes ever more necessary to employ the technology in design of functional parts with varying degrees of complexity and performance requirements. Many simulation tools and techniques have been developed that aim to achieve this goal, and the main purpose of this research is to explore how well different simulation tools and modeling approaches can capture various AM-specific features such as inter-raster and end-of raster voids, and residual stresses induced by dissimilar rates of thermal expansion. Process simulation of fused …


Modeling And Simulation Of The Thermoforming Process In Thermoplastic-Matrix Composite Materials, Philip M. Bean Dec 2018

Modeling And Simulation Of The Thermoforming Process In Thermoplastic-Matrix Composite Materials, Philip M. Bean

Electronic Theses and Dissertations

Thermoplastic-matrix composite materials have unique advantages over traditional thermosets including faster processing, improved fracture toughness, and recyclability. These and other benefits have caused increasing interest in the use of these materials in both aerospace and automotive industries. Due to the differences in behavior, these materials require a different type of manufacturing process to thermoset matrix composites. This manufacturing process generally involves using pre manufactured tape-layers. These layers, containing both thermoplastic-matrix and fiber-reinforcement, are aligned to the desired orientation, and stacked up into a “tailored blank” using an automated tape layup machine. They are then heated to the thermoplastic melting temperature …