Open Access. Powered by Scholars. Published by Universities.®

Mechanical Engineering Commons

Open Access. Powered by Scholars. Published by Universities.®

Manufacturing

2018

Discipline
Institution
Publication
Publication Type

Articles 1 - 19 of 19

Full-Text Articles in Mechanical Engineering

A Scalable, Chunk-Based Slicer For Cooperative 3d Printing, Jace J. Mcpherson Dec 2018

A Scalable, Chunk-Based Slicer For Cooperative 3d Printing, Jace J. Mcpherson

Computer Science and Computer Engineering Undergraduate Honors Theses

Cooperative 3D printing is an emerging technology that aims to increase the 3D printing speed and to overcome the size limit of the printable object by having multiple mobile 3D printers (printhead-carrying mobile robots) work together on a single print job on a factory floor. It differs from traditional layer-by-layer 3D printing due to requiring multiple mobile printers to work simultaneously without interfering with each other. Therefore, a new approach for slicing a digital model and generating commands for the mobile printers is needed, which has not been discussed in literature before. We propose a chunk-by-chunk based slicer that divides …


Refining Statistical Magnesium Models Via Machine Learning, Andrew Orme, Dr. David Fullwood Sep 2018

Refining Statistical Magnesium Models Via Machine Learning, Andrew Orme, Dr. David Fullwood

Journal of Undergraduate Research

Magnesium is a potential replacement for steels and aluminum in strength applications. Despite desirable strength and weight properties, magnesium is costly to manufacture. To reduce manufacturing costs, extensive research has been done on is a phenomenon called twinning, where a large group of magnesium atoms collectively reorient from a base orientation to a new orientation. This reorientation caused by twinning has the potential to enable easier material deformation, allowing for less costly manufacturing. Our research group pursued a novel approach to twinning research by using data mining and machine learning algorithms. Data collected from samples of magnesium using a scanning …


Micro-Manipulation Using Learned Model, Matthew A. Lyng, Benjamin V. Johnson, David J. Cappelleri Aug 2018

Micro-Manipulation Using Learned Model, Matthew A. Lyng, Benjamin V. Johnson, David J. Cappelleri

The Summer Undergraduate Research Fellowship (SURF) Symposium

Microscale devices can be found in applications ranging from sensors to structural components. The dominance of surface forces at the microscale hinders the assembly processes through nonlinear interactions that are difficult to model for automation, limiting designs of microsystems to primarily monolithic structures. Methods for modeling surface forces must be presented for viable manufacturing of devices consisting of multiple microparts. This paper proposes the implementation of supervised machine learning models to aid in automated micromanipulation tasks for advanced manufacturing applications. The developed models use sets of training data to implicitly model surface interactions and predict end-effector placement and paths that …


Impact Of Hysteresis Heating Of Railroad Bearing Thermoplastic Elastomer Suspension Pad On Railroad Bearing Thermal Management, Oscar O. Rodriguez, Arturo A. Fuentes, Constantine Tarawneh Jun 2018

Impact Of Hysteresis Heating Of Railroad Bearing Thermoplastic Elastomer Suspension Pad On Railroad Bearing Thermal Management, Oscar O. Rodriguez, Arturo A. Fuentes, Constantine Tarawneh

Mechanical Engineering Faculty Publications and Presentations

It is a known fact that polymers and all other materials develop hysteresis heating due to the viscoelastic response or internal friction. The hysteresis or phase lag occurs when cyclic loading is applied leading to the dissipation of mechanical energy. The hysteresis heating is induced by the internal heat generation of the material, which occurs at the molecular level as it is being disturbed cyclically. Understanding the hysteresis heating of the railroad bearing elastomer suspension element during operation is essential to predict its dynamic response and structural integrity, as well as to predict the thermal behavior of the railroad bearing …


Multi-Purpose Heart Valve Therapy Assembly Fixture, Alec John Foster, John Patrick Hofstetter, Emily Lim Jun 2018

Multi-Purpose Heart Valve Therapy Assembly Fixture, Alec John Foster, John Patrick Hofstetter, Emily Lim

Mechanical Engineering

STATEMENT OF CONFIDENTIALITY: The complete senior project report was submitted to the project advisor and sponsors. The results of this project are of a confidential nature and will not be published at this time.


Additive Manufacturing Powder Removal, Madison A. Lignell, Tyler W. Laird, Kurt K. Reed Jun 2018

Additive Manufacturing Powder Removal, Madison A. Lignell, Tyler W. Laird, Kurt K. Reed

Mechanical Engineering

Metal powder-bed fusion is an additive manufacturing process which enables the creation of unique shapes in metal parts that would otherwise be difficult, expensive, or impossible to machine. Metallic powder is melted and fused together by either a laser or electron beam to produce parts quickly. The excess powder covers newly printed parts and can be difficult to remove from small internal features. The scope of this project is to design a device that effectively removes the powder from newly printed parts safely, while reclaiming as much powder as possible for reuse. The solution for this project must be able …


Development Of An Additive Manufacturing Compression Molding Process For Low Cost In-House Prototyping, Grant Forrester Warden Jun 2018

Development Of An Additive Manufacturing Compression Molding Process For Low Cost In-House Prototyping, Grant Forrester Warden

Industrial and Manufacturing Engineering

Composite parts can be manufactured using various processes. Generally, a mix of resin and fiber is formed into the desired geometry using a mold and pressure. One process used by Dr. Joseph Mello in his research is known as compression molding. Compression molds are generally made from large billets of aluminum or stainless steel, are machined by a CNC mill, and are then hand-finished with polishes and mold preparation products. This process is expensive, requires large machinery and experienced operators, and introduces long lead times relative to the design cycle of the part being manufactured. The nature of Dr. Mello's …


Slm Materials Development, Justin G. Reiner, Michael T. Schembri Jun 2018

Slm Materials Development, Justin G. Reiner, Michael T. Schembri

Industrial and Manufacturing Engineering

The purpose of this project was to create a procedure to efficiently determine a “recipe” of parameter values that create a desired set of mechanical properties. Research was conducted into the laser powder bed fusion process with focus on underdeveloped materials. A design of experiment was used with a set of density correlated parameters to establish a method of producing nearly dense parts. Our methods include SLM printing, metrology, and statistical analysis. An experimental procedure for materials development was designed, but unable to be validated during the scope of this project, due to unforeseen safety issues (exposure to Chromium 6, …


Annuloplasty Mti: Improved Tooling For Annuloplasty Ring Manufacturing, Justin David Smith, Spencer Lee Combs, Luke Edward Maly Jun 2018

Annuloplasty Mti: Improved Tooling For Annuloplasty Ring Manufacturing, Justin David Smith, Spencer Lee Combs, Luke Edward Maly

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.


Composite Suspension For A Mass Market Vehicle, Sarah M. Chapiama, Brian Auyeung, Jose Guerrero, Ethan Lau Jun 2018

Composite Suspension For A Mass Market Vehicle, Sarah M. Chapiama, Brian Auyeung, Jose Guerrero, Ethan Lau

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.


Open Source Multi-Head 3d Printer For Polymer-Metal Composite Component Manufacturing, J. Laureto, Joshua M. Pearce Mar 2018

Open Source Multi-Head 3d Printer For Polymer-Metal Composite Component Manufacturing, J. Laureto, Joshua M. Pearce

Joshua M. Pearce

As low-cost desktop 3D printing is now dominated by free and open source self-replicating rapid prototype (RepRap) derivatives, there is an intense interest in extending the scope of potential applications to manufacturing. This study describes a manufacturing technology that enables a constrained set of polymer-metal composite components. This paper provides (1) free and open source hardware and (2) software for printing systems that achieves metal wire embedment into a polymer matrix 3D-printed part via a novel weaving and wrapping method using (3) OpenSCAD and parametric coding for customized g-code commands. Composite parts are evaluated from the technical viability of manufacturing …


Crystal Engineering Manufacturing Facility Analysis, Maximiliano Cortes, Eric Dustin Kornrumpf, Sthefano Alvarado Mar 2018

Crystal Engineering Manufacturing Facility Analysis, Maximiliano Cortes, Eric Dustin Kornrumpf, Sthefano Alvarado

Industrial and Manufacturing Engineering

This report will encompass a two-quarter long senior project effort to provide a recommendation for the client, Crystal Engineering. Crystal Engineering is currently in the process of introducing three new products, one now and two within the next six months. However, their existing lines already occupy the available production space and as a result, they are unable to determine how to effectively incorporate new production lines within the facility. Therefore, the main objectives of this project were to deliver several facility redesign layouts backed by a holistic justification for each. The formulation of the facility redesign layouts incorporated several industrial …


Asme R/C Baja Car, Torrie Large Jan 2018

Asme R/C Baja Car, Torrie Large

All Undergraduate Projects

How does one build a car? Do they start with the tires and build inward or do they develop separate aspects at the same time? This remote-controlled car was designed and built with the intention of competing in the annual Baja Competition. There are three competitions: sprinting, slalom, and an obstacle course. The suspension system of this car must be designed to support the car for both the physical build and the competitiveness. It must do this without interfering with the drive train and steering mechanism designed by Doug Erickson. The suspension system employs suspension arms attached to the chassis …


Pressure Regulator For A High-Altitude Balloon, Kala Brown Jan 2018

Pressure Regulator For A High-Altitude Balloon, Kala Brown

All Undergraduate Projects

High altitude balloons are large latex balloons filled with gas that carry payloads to near space. They provide a convenient way to study the Earth’s atmosphere. Per Boyle’s Law, the pressure and volume of a confined gas are inversely proportional. Thus, as the balloon ascends and the atmospheric pressure decreases, the gas inside the balloon expands. This pressure difference allows the balloon to ascend, but it also causes it to continuously expand until it bursts. For some observations, one might want their balloon to remain at constant altitude for a period of time. One way to achieve this is to …


Senior Project Hauff Tree Pruner, Brian Woolery Jan 2018

Senior Project Hauff Tree Pruner, Brian Woolery

All Undergraduate Projects

Neil Hauff, a business owner and entrepreneur from the Yakima valley challenged a team of engineering students from Central Washington University to design a motorized apple tree pruner. This report will discuss the engineering and construction that went into creating the housing of the tree pruner. The housing component needed to be able to protect the moving parts of the pruner, while withstanding the rotational torque produced by the Makita power drill used to drive the pruner. The biggest constraint in designing the housing was to keep the weight of the housing component under 1.5 lbs, while still keeping the …


Human-Robot Collaborative Force-Controlled Micro-Drilling For Advanced Manufacturing And Medical Applications, Parimal Mahesh Prajapati Jan 2018

Human-Robot Collaborative Force-Controlled Micro-Drilling For Advanced Manufacturing And Medical Applications, Parimal Mahesh Prajapati

Mechanical & Aerospace Engineering Theses & Dissertations

Robotic drilling finds applications in diverse fields ranging from advanced manufacturing to the medical industry. Recent advances in low-cost, and human-safe, collaborative robots (e.g., Sawyer) are enabling us to rethink the possibilities in which robots can be deployed for such tedious and time-consuming tasks. This thesis presents a robotic drilling methodology with features of force-control enabled micro-drilling and human-robot collaboration to reduce programming efforts and enhance drilling performance. A Sawyer robot from Rethink Robotics, which offers safe physical interactions with a human co-worker, kinesthetic teaching, and force control, is used as the test bed. The robot’s end-effector was equipped with …


A Monolithic Internal Strain-Gage Balance Design Based On Design For Manufacturability, Thomas Ladson Webb Iii Jan 2018

A Monolithic Internal Strain-Gage Balance Design Based On Design For Manufacturability, Thomas Ladson Webb Iii

Mechanical & Aerospace Engineering Theses & Dissertations

This paper proposes an alternative approach to internal strain-gage balance design driven by Design for Manufacturability (DFM) principles. The objective of this research was a reduction in fabrication time and, subsequently, cost of a balance by simplifying its design while maintaining basic stiffness and sensitivity. Traditionally, the National Aeronautics and Space Administration (NASA) Langley Research Center (LaRC) balance designs have relied on Electro-Discharge Machining (EDM), which is a precise but slow and, therefore, expensive process. EDM is chosen due to several factors, including material hardness, surface finish, and complex geometry, including blind cuts. The new balance design objectives require no …


Manufacturing Feature Recognition With 2d Convolutional Neural Networks, Yang Shi Jan 2018

Manufacturing Feature Recognition With 2d Convolutional Neural Networks, Yang Shi

Theses and Dissertations

Feature recognition is a critical sub-discipline of CAD/CAM that focuses on the design and implementation of algorithms for automated identification of manufacturing features. The development of feature recognition methods has been active for more than two decades for academic research. However, in this domain, there are still many drawbacks that hinder its practical applications, such as lack of robustness, inability to learn, limited domain of features, and computational complexity. The most critical one is the difficulty of recognizing interacting features, which arises from the fact that feature interactions change the boundaries that are indispensable for characterizing a feature. This research …


Mht Assembly Line, Sean Lundholm Jan 2018

Mht Assembly Line, Sean Lundholm

Williams Honors College, Honors Research Projects

The purpose of this report is to record the process followed and steps taken to design and implement a new product assembly line. While the implementation of the line required more than what is in this report, the projects outlined are those I was personally involved in and responsible for. This report will outline why the project was required, the steps taken to complete the project, and the challenges faced. Throughout the progression of the project, many different parts and areas were considered. As each of these was brought into focus, new challenges presented themselves and were dealt with accordingly. …