Mechanical Engineering Commons^™

Effect Of Sparse-Build Internal Structure On Performance Of Fused Deposition Modeling Parts, Shixuan Meng

Masters Theses

"Fused deposition modeling (FDM) technology has been used in additive manufacturing for years and is able to significantly reduce both manufacturing time and cost for production tooling and end-use parts. Autoclave molding is one of the conventional tools used to produce composite parts. In autoclave molding, the soft composite material is positioned on the molding tool, and then subjected to vacuum and elevated temperatures to facilitate the curing of the resin. With additive manufacturing (AM), it is possible to fabricate the molding tool with a sparse internal structure, thereby reducing the fabrication time and cost compared to a solid tool. …

Prediction Of Surface Roughness In Abrasive Waterjet Cutting Of Graphite Composite Using Response Surface Methodology, Prabhakar Bala

Masters Theses

"In the present work, surface roughness after machining of composite material was the main focus of study. Response surface methodology with Box- Behnken experimental design was applied in predicting the surface roughness (R_a) of abrasive waterjet cut 1-inch-thick graphite/epoxy composite. Second order response equations for R_a were generated with minitab, a statistical software as a function of pressure, traverse speed and isolated abrasive mesh size. Influence of each of these factors on the response were analyzed with 3D response surface plots. Abrasive mesh size was also found be a factor influencing Ra along with traverse speed and …

Design And Analysis Of An Axisymmetric Aerospike Supersonic Micro-Nozzle For A Refrigerant-Based Cold-Gas Propulsion System For Small Satellites, Abdalla Ali Bani

Masters Theses

"The cold-gas propulsion system being developed by M-SAT requires improvements to its original nozzle design. This study documents the research, design, and analysis of a supersonic plug nozzle concept that could be integrated to the refrigerant-based cold-gas propulsion system to possibly improve its performance. As documented in this thesis, CFD analysis showed that the outlined nozzle design method resulted in a feasible nozzle concept that has the ability to out-perform a conventional nozzle of the same area ratio. The flow-fields and thrust of the aerospike nozzle, for the full and truncated nozzles, were investigated. The purpose of this study is …

Laser Sintering And Aerosol Printing Of Conductive Nanoparticles, Mahati Guntupalli

Masters Theses

"Fabrication and printing of nanoparticles is an essential step in the manufacturing of low cost- high efficiency electronic devices. High material costs of noble metal particles necessitates the investigation for a potential substituent. Conventional methods of manufacturing are time consuming and uneconomical, thus intense research is being done to employ new methods for cost, time and space effective manufacturing process.

The first part of the thesis presents the fabrication of Copper nanoparticles. As an economical substituent for noble metal nanoparticles, Copper nanoparticles satisfy various properties as conductive inks, simultaneously suffering from the vital problem of oxidation. The acceleration effects of …

Composite Model Representation For Computer Aided Design Of Functionally Gradient Materials, Fangquan Wang

Masters Theses

"Functionally Gradient Materials (FGMs) feature smooth transition from one material to another within a single object. FGMs modeling is considered to be one of the new challenges in Computer Aided Design (CAD) area. To overcome this challenge, this thesis presents a composite approach to model FGMs. The input in STL format can be meshed and voxelized in FGMs modeling system. The material composition in each voxel can be generated from multiple different types of control features. And LTI filters including Gaussian Filter and Average Filter are applied to blur default material features in order to generate FGMs inside models. The …

A Linear Matrix Inequality-Based Approach For The Computation Of Actuator Bandwidth Limits In Adaptive Control, Daniel Robert Wagner

Masters Theses

"Linear matrix inequalities and convex optimization techniques have become popular tools to solve nontrivial problems in the field of adaptive control. Specifically, the stability of adaptive control laws in the presence of actuator dynamics remains as an important open control problem. In this thesis, we present a linear matrix inequalities-based hedging approach and evaluate it for model reference adaptive control of an uncertain dynamical system in the presence of actuator dynamics. The ideal reference dynamics are modified such that the hedging approach allows the correct adaptation without being hindered by the presence of actuator dynamics. The hedging approach is first …

Addressing The Influence Of Carbon Monoxide On The Behavior Of An Hcci Engine, Allen Charles Ernst

Masters Theses

"Homogeneous Charge Compression Ignition (HCCI) may be the next leap of improvement to internal combustion engines due to its decreased emissions and improved engine efficiencies. However, such a jump possesses challenges owing to its strict reliance on the inherent physics that dictate start of combustion and limit the reach of stable operation. This work investigates the role and fundamental influence of carbon monoxide on the cycle-to-cycle combustion dynamics present in the region of incomplete combustion that frames the limited HCCI operating region. An improved understanding will open doors to enhanced control methodologies and an expanded stable operating envelope. A constant …

The Evaluation Of Sequential Optimization And Reliability Analysis, Guannan Liu

Masters Theses

"Sequential Optimization and Reliability Assessment (SORA) has been used for more than one decade for reliability-based design (RBD), but comprehensive theoretical studies on its performance have not been conducted. Further investigations on its performance are still needed. The objective of this thesis is to evaluate the performance of SORA for various testing problems. The performance of SORA evaluated in this thesis includes (1) accuracy, (2) efficiency, and (3) convergence behavior or robustness with numerical testing problems. SORA is evaluated with comparison with other major RBD methodologies. The testing problems are in different scales (numbers of design variables, random variables, and …

Methodology For Analysis Of Stress, Creep, And Fatigue Behavior Of Compliant Mechanisms, Joshua Allen Crews

Doctoral Dissertations

"A methodology is developed for analyzing stress within homogeneous and metallic-reinforced, fixed-free compliant segments and small-length flexural pivots. Boundary conditions related to the inclusion of metallic reinforcing components within a polymer compliant segment are investigated. The analysis method outlined herein relies on key outputs from the pseudo-rigid-body models (PRBMs). A method is presented for the redesign of compliant mechanisms to include metallic reinforcement to reduce stress while maintaining force-deflection behavior. Examples are provided in which a compliant segment is redesigned to include metallic reinforcement by using the stress equations developed from the PRBM. The effect of bonding between the polymer …

Repetitive Process Control Of Additive Manufacturing With Application To Laser Metal Deposition, Patrick M. Sammons

Doctoral Dissertations

"Additive Manufacturing (AM) is a set of manufacturing processes which has promise in the production of complex, functional structures that cannot be fabricated with conventional manufacturing and the repair of high-value parts. However, a significant challenge to the adoption of additive manufacturing processes to these applications is proper process control. In order to enable closed-loop process control compact models suitable for control design and for describing the layer-by-layer material addition process are needed. This dissertation proposes a two-dimensional modeling and control framework, with an application to a specific metal-based AM process, whereby the deposition of the current layer is affected …

Research On Hybrid Manufacturing Using Industrial Robot, Zhiyuan Wang

Doctoral Dissertations

"The applications of using industrial robots in hybrid manufacturing overcome many restrictions of the conventional manufacturing methods, such as small part building size, long building period, and limited material choices. However, some problems such as the uneven distribution of motion accuracy within robot working volume, the acceleration impact of robot under heavy external loads, few methods and facilities for increasing the efficiency of hybrid manufacturing process are still challenging. This dissertation aims to improve the applications of using industrial robot in hybrid manufacturing by addressing following three categories research issues. The first research issue proposed a novel concept view on …

Efficient Time-Dependent System Reliability Analysis, Zhifu Zhu

Doctoral Dissertations

"Engineering systems are usually subjected to time-variant loads and operate under time-dependent uncertainty; system performances are therefore time-dependent. Accurate and efficient estimate of system reliability is crucial for decision makings on system design, lifetime cost estimate, maintenance strategy, etc. Although significant progresses have been made in time-independent reliability analysis for components and systems, time-dependent system reliability methodologies are still limited. This dissertation is motivated by the need of accurate and effective reliability prediction for engineering systems under time-dependent uncertainty. Based on the classic First and Second Order Reliability Method (FORM and SORM), a system reliability method is developed for multidisciplinary …

Numerical Analysis Of Flexural Slip During Viscoelastic Buckle Folding, Davi Rodrigues Damasceno

Masters Theses

"Flexural slip is considered to be an important folding mechanism contributing in the development of different folds such as chevron, and kink-band buckle folds. Various filed studies have provided a general conceptual and qualitative understanding of flexural slip. However, quantitative evidence of the importance of the flexural slip mechanism during fold evolution is sparse, as the actual amount of surface parallel displacement, and timing, is difficult to measure accurately, due to the lack of suitable strain markers.

In this study 2D finite element analysis is used to overcome these disadvantages and to simulate flexural slip during viscoelastic buckle folding. Variations …

Synthesis And Photonic Sintering Of Bioresorbable Zinc Nanoparticle Ink For Transient Electronics Manufacturing, Bikram K. Mahajan

Masters Theses

"Zinc is an essential 'trace element' that supports immune systems, and is required for DNA synthesis, cell division, and protein synthesis. Zinc nanoparticles (Zn NP) has antibacterial properties and potential to be used in biodegradable printed electronics devices. The research presented here is about the synthesis of Zn NP and their potential use in transient electronics devices. In Paper 1, a technique of room temperature synthesis of Zn NP is reported using ball milling. Controlled amount of PVP was mixed in the solvent to stabilize the Zn particles and minimize cold welding during milling. The size of the produced Zn …

Multifunctional Wearable Epidermal Device For Physiological Signal Monitoring In Sleep Study, J V M S Avinash Kankipati

Masters Theses

"Sleep is the essential part of life. Thousands of people are suffering from different kinds sleep disorders. Clinical diagnosing and treating for such disorders are costly, painful and quite sluggish. To reach the demand many commercial products are into the market to encourage home based sleep studies using portable devices. These portable devices are limited in use, cannot be handled easily and quite costly. Advancements in technology miniaturized these portable devices to wearable devices to make them convenient and economical. Elastic, soft and thin silicon membrane with physical properties well matched with that of the epidermis provides conformal and robust …

Mixing Dynamics In Municipal Water Storage Tanks, Pramod Narayan Bangalore

Masters Theses

"The purpose of this study is to investigate the effects of different control variables on mixing in municipal water storage tanks using Computational Fluid Dynamics(CFD) solutions with ANSYS FLUENT for isothermal, positively and negatively buoyant inflow conditions. Poor mixing of old water and new water leads to dead zone formation, which when introduced in the distribution system can cause major water quality issues. Data for this study was generated using Multiphase CFD flow modeling technique using Volume of Fluid (VOF) approach with species transport. The vessel was considered to be mixed when Coefficient of Variation (COV) dropped below 0.10.

Results …

Hierarchical Control Of Complex Manufacturing Processes, Hesam Zomorodi Moghadam

Doctoral Dissertations

"The need for changing the control objective during the process has been reported in many systems in manufacturing, robotics, etc. However, not many works have been devoted to systematically investigating the proper strategies for these types of problems. In this dissertation, two approaches to such problems have been suggested for fast varying systems. The first approach, addresses problems where some of the objectives are statically related to the states of the systems. Hierarchical Optimal Control was proposed to simplify the nonlinearity caused by adding the statically related objectives into control problem. The proposed method was implemented for contour-position control of …

Hybrid Manufacturing Processes For Fusion Welding And Friction Stir Welding Of Aerospace Grade Aluminum Alloys, Megan Alexandra Gegesky

Masters Theses

"Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction …

Modeling And Control Of Fuel Cell-Battery Hybrid Energy Sources, Nima Lotfi

Doctoral Dissertations

"Environmental, political, and availability concerns regarding fossil fuels in recent decades have garnered substantial research and development in the area of alternative energy systems. Among various alternative energy systems, fuel cells and batteries have attracted significant attention both in academia and industry considering their superior performances and numerous advantages. In this dissertation, the modeling and control of these two electrochemical sources as the main constituents of fuel cell-battery hybrid energy sources are studied with ultimate goals of improving their performance, reducing their development and operational costs and consequently, easing their widespread commercialization. More specifically, Paper I provides a comprehensive background …

Modeling And Evaluation Of Moisture Diffusion In Polymer Composite Materials, Zhen Huo

Doctoral Dissertations

"Fiber-reinforced polymer composites have extensive applications due to their high specific strength, improved product performance, low maintenance and design flexibility. However, moisture absorbed by polymer composites during the service life plays a detrimental role in both the integrity and durability of composite structure. It is essential to understand the moisture diffusion behavior and induced damage in polymer matrix composites under varying hygrothermal conditions. In Part I, the moisture diffusion characteristics in hybrid composites using moisture concentration-dependent diffusion method have been investigated. Also, a multi-stage diffusion model was proposed to explain the deviation of moisture diffusion behavior for sandwich composites from …

Novel Design And Manufacturing Strategies For Portable Air-Breathing Proton Exchange Membrane Fuel Cells, Sriram Praneeth Isanaka

Doctoral Dissertations

"The purpose of this dissertation is to study the importance of design novelty and advanced manufacturing and assembly practices towards portable air-breathing proton exchange membrane fuel cells. Traditional proton exchange membrane fuel cell designs have always been based on prismatic shapes and expensive materials like graphite and steel. The novel design strategies theorized as part of this research though have led to the creation of working prototypes with unconventional form factors, materials and manufacturing methods. The benefits include improved reactant flow characteristics, superior power densities, reduced cost, and simplified manufacturing and assembly complexity as compared to conventional proton exchange membrane …

Modeling, Analysis, And Simulation For Aqueous-Based Ceramic Pastes In Freeze-Form Extrusion Fabrication Process, Mingyang Li

Doctoral Dissertations

"During the freeze-form extrusion fabrication process, both the extrusion and freezing processes are complex due to the aqueous-based ceramic pastes' non-Newtonian behavior, large latent heat of the water contained in the paste, and the small temperature difference between the ambient and the paste. In this study, the steady-state relationship between plunger velocity and extrusion force is developed based on a modified Herschel-Bulkley viscosity model and the Navier-Stokes equations, and the dynamic response of the extrusion force is described by a first-order nonlinear equation when plunger velocity is taken as an input. It is shown that the extrusion response time depends …

Effect Of Build Parameters On Mechanical Properties Of Ultem 9085 Parts By Fused Deposition Modeling, Krishna Prasanth Motaparti

Masters Theses

"Additive manufacturing is a fabrication technique that is used to build components by depositing material in a layer-by-layer manner. Fused Deposition Modeling (FDM) is one of the additive manufacturing techniques which is widely used for prototyping and production applications of thermoplastic components. In load bearing applications, the flexural and compression forces often coexist. In order to avoid failure under these loads, it is essential to study the mechanical properties of the components fabricated by FDM. The main focus of this research is to study the mechanical properties of the fabricated components and to comprehend their dependence on various build parameters. …

Engine Sound Simulation And Generation In Driving Simulator, Shuang Wu

Masters Theses

"Simulating a driving environment that provides engine sound as auditory feedback to the driver is a challenging task due to the complexity of engine sound, a wide range of operating speeds, and repeated sound clicking during playback. This thesis describes a method of engine sound simulation and generation for a driving simulator. By analyzing sample sounds, spectral modeling synthesis was used to decompose the sound samples into deterministic and stochastic components. Then, the modeled deterministic and stochastic signals were employed to resynthesize the sounds. To represent engine sounds not available in the recorded database, sound interpolation was applied to two …

Design Of An Adaptive Force And Stiffness Controlled Compliant Device For Robotic Polishing, Mohammad Masud Parvez

Masters Theses

"Polishing is a repetitive task done in an unhealthy environment. Often more than half of the manufacturing time is required to polish a die. The manual polishing process is a tedious work actively rely on a skilled human worker. Industrial Robot has replaced the human in performing these tasks. For robotic polishing to control the polishing force, an active compliant device is used. Due to the compressibility of air, a pneumatic system is preferred as the actuator of the device. The force of the actuator is controlled by regulating air pressure in both chambers of the cylinder. However, to improve …

Design And Fabrication Of A System For The Additive Manufacturing Of Transparent Glass, Luke John Gilbert

Masters Theses

"Despite glass' prevalence in the scientific and engineering community, very little research has been conducted attempting to additively manufacture (AM) glass. Even less research has been done on optically transparent glass. Glass’ material properties make it ineligible for most AM processes if the end result is to be transparent. Even small gas inclusions can cause large amounts of scattering. Additively manufacturing transparent glass brings the advantages found in other AM processes with the added benefit of having optical properties better than those found in polymers. Additively manufacturing glass also allows the optical properties of transparent parts to vary arbitrarily. This …