Mechanical Engineering Commons^™

Hybrid Additive Manufacturing Of 3d Compliant Tactile Sensors, Morteza Vatani, Erik Engeberg, Jae-Won Choi

Dr. Jae-Won Choi

A resistance based conformal, compliant multi-layer tactile sensor was designed and built layer by layer using a hybrid manufacturing process. A highly stretchable, photocurable, piezoresistive sensing material was deposited on a conformal, soft molded structure using a direct printing device. The principle of the sensor is based on detecting the changes in resistance as it is deformed. The fabricated tactile sensor consists of two layers of sensing elements within the 3D skin structure where the sensing elements in the top layer are orthogonally placed atop the bottom layer. Due to the multiple layers of wires, the sensor can potentially detect …

Does Material Choice Drive Sustainability Of 3d Printing?, Jeremy Faludi, Zhongyin Hu, Shahd Alrashed, Christopher Braunholz, Suneesh Kaul, Leulekal Kassaye

Dartmouth Scholarship

Environmental impacts of six 3D printers using various materials were compared to determine if material choice drove sustainability, or if other factors such as machine type, machine size, or machine utilization dominate. Cradle-to-grave life-cycle assessments were performed, comparing a commercial-scale FDM machine printing in ABS plastic, a desktop FDM machine printing in ABS, a desktop FDM machine printing in PET and PLA plastics, a polyjet machine printing in its proprietary polymer, an SLA machine printing in its polymer, and an inkjet machine hacked to print in salt and dextrose. All scenarios were scored using ReCiPe Endpoint H methodology to combine …

Thermographic Investigation Of Laser Metal Deposition, Sreekar Karnati

Masters Theses

"Laser metal deposition as an additive manufacturing technique has been proven to possess the capability for fabricating complex, intricate geometries and excellent material properties through material deposition. Accurate manufacture of such geometric features would require precise control over the material deposition process. The need of the hour are process monitoring and analyses mechanisms that are crucial in ascertaining the occurrence of the intended actions during deposition while also serving as effective learning tools. The current work involved developing and incorporating an Infra-Red (IR) camera as a process monitoring tool for laser metal deposition. Using the IR camera the thermal dynamics …

An Experimental Study Of Fabrication Temperature Effect On Aqueous Extrusion Freeform Fabrication, Jie Li

Masters Theses

"In order to understand the effect of fabrication temperature, a computer controlled 3-D gantry system was used to extrude aqueous alumina paste using Extrusion Freeform Fabrication. The system includes a temperature control subsystem that allows for fabrication of components below the paste's freezing temperature in the range of -10⁰C to -30⁰C and a hot plate with temperature in the range of 20⁰C to 80⁰C inside a room temperature chamber. Comparisons in terms of relative density, mechanical properties, part accuracy and minimum deposition angle were performed by Extrusion Freeform Fabrication at 40⁰C plate temperature inside a room temperature chamber and at …

Stress-Limiting Test Structures For Rapid Low-Cost Strength And Stiffness Assessment, Andrew Katz, Craig P. Lusk, Nathan B. Crane

Faculty Publications

Purpose: Evaluate the use of a simple printed geometry to estimate mechanical properties (elastic modulus, yield strength) with inexpensive test equipment.

Design Methodology/Approach: Test geometry is presented that enables controlled strains with manual deformation and repeatable measurement of vibrational frequencies. This is tested with multiple FDM machines to assess measurement accuracy and repeatability. Printing orientation and some printing parameters are varied to assess the measurement sensitivity.

Findings: The test methods show good correlation with manufacturer material specifications in the X-Y plane and reported elastic strain limits. It is also sensitive to printing orientation and printing parameters.

Research Limitations/Implications: Further work …