Mechanical Engineering Commons^™

Design And Development Of The Portable Build Platform And Heated Travel Envelope For The Multi3d Manufacturing System, Steven Daniel Ambriz

Open Access Theses & Dissertations

The final product functionality of parts produced by Additive Manufacturing (AM) can, in part, be improved by the inclusion of multi-material capabilities. The “Multi3D system” that is under development at The University of Texas at El Paso uses material extrusion printing (or fused deposition modeling), solid conductor wire embedding, direct-write, component placement, and micromaching to enable multi-material fabrication. The Multi3D was designed to transport a workpiece between manufacturing stations via a six-axis robot, portable build platform (PBP), and a controlled temperature environment or chamber that travels to each manufacturing station. The heated travel envelope (HTE) was included to mitigate thermal …

Combustion Synthesis Of Molybdenum Silicides And Borosilicides For Ultrahigh-Temperature Structural Applications, Mohammad Shafiul Alam

Open Access Theses & Dissertations

Molybdenum silicides and borosilicides are promising structural materials for gas-turbine power plants. A major challenge, however, is to simultaneously achieve high oxidation resistance and acceptable mechanical properties at high temperatures. For example, molybdenum disilicide (MoSi₂) has excellent oxidation resistance and poor mechanical properties, while Mo-rich silicides such as Mo₅Si₃ (called T₁) have much better mechanical properties but poor oxidation resistance. One approach is based on the fabrication of MoSi₂−T₁ composites that combine high oxidation resistance of MoSi₂ and good mechanical properties of T₁. Another approach involves the …

Integrated Sustainability Decision-Making Framework, Michael Paul Cole

Open Access Theses & Dissertations

The Integrated Sustainability Decision-Making Framework (ISDMF) is an 'ideal case' framework developed at the University of Texas El Paso (UTEP) from 2012 to present to provide the most comprehensive and concise sustainability strategy and decision-making template available.

Sustainable decision-making improves community Quality of Life, but is often beyond the reach of the majority. A framework that is most approachable, actionable, and adoptable can accelerate convergence on and continued operation of a sustainable solution. Research confirms that published frameworks continuously emerge, and are infinite in number. Iterations benefit from prior work, and contribution occurs when an 'ideal case' is envisioned, best …

Gadolinia Doped Hafnia (Gd2o3- Hfo2) Thermal Barrier Coatings For Gas Turbine Applications, Satya Kiran Gullapalli

Open Access Theses & Dissertations

Thermal efficiency of the gas turbines is influenced by the operating temperature of the hot gas path components. The material used for the hot gas path components can only withstand temperature up to a certain limit. Thermal barrier coatings (TBC) provide the additional thermal protection for these components and help the gas turbine achieve higher firing temperatures. Traditionally available yttria stabilized zirconia (YSZ) TBCs have a limitation up to 1200 C due to their phase transformation. The present work focuses on gadolinia based hafnia (GSH) TBCs to study their potential to replace the YSZ coatings. Different compositions of gadolinia doped …

Design And Evaluation Of A High Temperature/Pressure Supercritical Carbon Dioxide Direct Tubular Receiver For Concentrating Solar Power Applications, Jesus Daniel Ortega

Open Access Theses & Dissertations

This work focuses on the development of a solar power thermal receiver for a supercritical-carbon dioxide (sCO2), Brayton power-cycle to produce ~1 MWe. Closed-loop sCO2 Brayton cycles are being evaluated in combination with concentrating solar power to provide higher thermal-to-electric conversion efficiencies relative to conventional steam Rankine cycles. High temperatures (923 - 973 K) and pressures (20 - 25 MPa) are required in the solar receiver to achieve thermal efficiencies of ~50%, making concentrating solar power (CSP) technologies a competitive alternative to current power generation methods. In this study, the CSP receiver is required to achieve an outlet temperature of …

Design And Development Of Implantable And Remote Controlled Distraction Osteogenesis Device For Limb Lengthening Practice In Children, Mario Eduardo Rodriguez De La O

Open Access Theses & Dissertations

Recent technology improvements have been positively affecting medical industry in recent years since procedures and equipment are more precise and reliable. Nevertheless, there are still surgical procedures and medical devices that not fully address specific needs according to medical experts. One of those necessities is focused on options available for children patients when subjected to a surgical procedure named distraction osteogenesis. In general, distraction osteogenesis is performed when skeletal deformities need to be corrected or when bone lengthening is required, typically a mechanism is utilized to elongate bone at a controlled rate. The existing osteodistraction methods for limb lengthening and …

Modeling And Simulation Of A Lead-Free Active Structural Fiber For Multifunctional Composites, Linda Vera

Open Access Theses & Dissertations

Piezoelectric materials are widely used in a many areas of science and technology due to their unique electromechanical properties. The transformation of mechanical energy into electrical energy and vice versa caused by the piezoelectric effect has led to the development of piezoelectric sensor devices and actuators used in accelerometers, pressure and vibration meters, micropositioning devices, ultrasound generators, structural health monitoring, etc.

The most used piezoelectric material to this day is lead zirconate titanate PbZrO3-PbTiO3 (PZT) because of its high piezoelectric coefficient and Curie temperature, which allows it to be used in a more wide variety of applications. However, the commercial …

Design Optimization Of The Heat Transfer Model For A High Heat Flux Test Facility, Linda Hyemin Yoon

Open Access Theses & Dissertations

There are a variety of fuels that are utilized for space applications and in recent years, environmentally friendly fuels have been of interest. In the case of bipropellant rocket systems, hydrocarbon fuels have come to the attention of scientists and engineers. In particular, liquid methane was of interest in this study because of its physical and chemical advantages over other fuels, such as liquid hydrogen. Rocket engines rise to very high temperatures and to avoid catastrophic mechanical failure, a cooling system must be implemented within the engine to cool the walls. To get a better understanding of the fluid flow …

Effect Of Multi-Tube Injector Geometry On Flame Stability And Nox Emission In A High Pressure Gas Turbine Combustor, Sudipa Sarker

Open Access Theses & Dissertations

Future generation gas turbine combustors for power production are expected to have the capability of operating on high hydrogen content fuels. To ensure the implementation of high hydrogen content (HHC) fuel in a power generation unit without negotiating with operational or emission advantages, the study of the flame stability regime and behavior of (HHC) fuel under gas turbine condition leads to the necessity of the development of an optically accessible high-pressure combustor. This Dissertation first presents the design of an optically high-pressure combustor facility based on 500 kW power and 1.5 MPa pressure which is the representative pressure of a …

An Experimental Investigation Of The Cooling Channel Geometry Effects On The Internal Forced Convection Of Liquid Methane, Adrian Trejo

Open Access Theses & Dissertations

Rocket engine fuel alternatives have been an area of discussion for use in high performance engines and deep spaceflight missions. In particular, LCH4 has showed promise as an alternative option in regeneratively cooled rocket engines due to its non-toxic nature, similar storage temperatures to liquid oxygen, and its potential as an in situ resource. However, data pertaining to the heat transfer characteristics of LCH4 is limited. For this reason, a High Heat Transfer Test Facility (HHTTF) at the University of Texas at El Paso's (UTEP) Center for Space Exploration Technology and Research has been developed for the purpose of flowing …

Design And Development Of A High Velocity Oxy-Fuel Thermal Spray Gun, Luisa Alejandra Cabrera Maynez

Open Access Theses & Dissertations

The High Velocity Oxy-Fuel (HVOF) system is a highly promising technique for the production of thermal barrier coatings (TBCs), helpful in the protection of materials exposed to extreme thermal and corrosive environments. Coatings generated through the technique are employed in industrial settings to extend product life, increase performance and decrease maintenance costs. HVOF yields lower porosity and higher adhesion TBCs when compared to similar thermal spraying processes. Though gas fuelled systems are the norm in this technique, there is a recent interest in employing liquids due to their low cost and increased deposit density. Economic and highly scalable, HVOF process …

Development Of A Variable Stiffness Locally Adjustable And Repairable Low-Cost Energy Storage And Return Carbon Fiber Prosthetic Foot: A Feasibility Study, Joshua Scott Bowen

Open Access Theses & Dissertations

Background: Energy storage and return (ESAR) prosthetic feet were developed to improve the mobility and function of lower-limb amputees. Amputees in the Developing World amputees lack this technology. Most current Developing World prosthetic solutions do not adequately address the needs of active amputees and were not designed to pass international standard tests. Developing a low-cost, repairable, adjustable, energy storage and return prosthetic foot would close this technological gap and improve the mobility and function of active amputees. The goal of this research is to determine the feasibility of fabricating a low-cost, adjustable, ESAR, repairable prosthetic foot manufactured from carbon fiber …

Numerical Prediction Of Collection Efficiency Of A Personal Sampler Based On Cyclone Principle, Antara Badhan

Open Access Theses & Dissertations

A personal bioaerosol sampler is a self-contained, operation flexible, high-efficient device for indoor air quality (IAQ) and health risk exposure monitoring and measurement. Bio-aerosols such germ-laden viruses, microbial species, airborne microorganisms and volatile organic compounds (VOC) are sucked into the sampler and are deposited on the inner wall surface based on cyclone principal. The major concern with bio-aerosol samplers is the collection efficiency. In this study, we used computational fluid dynamics (CFD) tools to evaluate key design parameters, specifically the inlet tube angle and collection tube inner wall roughness. 3D incompressible turbulent flow was simulated using commercial software ANSYS FLUENT. …

Gas-Solid Bed Hydrodynamics Of Non-Spherical Particles, A S M Raufur Rahim Chowdhury

Open Access Theses & Dissertations

Gas-solid beds are ubiquitous in industrial and energy production applications. Examples include fluidized beds, which are used in many systems such as in Integrated Gasification Combined Cycle (IGCC) power plants or in chemical looping systems. These examples and others involve complicated interactions between each phase of reactants in the system. The motivation of this work stems from the need for a better understanding of bed hydrodynamics in existing energy systems; results from this work can be used directly in software such as Fluent to more accurately predict flow behaviors of gas and solid phases. The experimental data are collected from …

A Circuit-Based Algorithm For Two-Phase Flow At The Pore Scale In Porous Media, Todd Dorethy

Open Access Theses & Dissertations

Models of two-phase flow in porous media are of practical interest in many fields of science and engineering such as in oil recovery and hydrology. For this class of problem, an immiscible fluid is injected into a single-phase, porous medium to evict its valuable, native fluid. Because the aim is to amass as much of the indigenous fluid as possible, models attempt to output reliable flow regime patterns depicting how well the invading fluid displaces the native fluid.

Flow regime patterns generally depend upon the geometry of the domain, stimulation at the boundaries, and properties of the invading and native …

An Experimental Investigation On Liquid Methane Heat Transfer Enhancement Through The Use Of Longitudinal Fins In Cooling Channels, Manuel De Jesus Galvan

Open Access Theses & Dissertations

In the past years, hydrocarbon fuels have been the focus of attention as the interest in developing reusable, high-performing liquid rocket engines has grown. Liquid methane (LCH4) has been of particular interest because of the cost, handling, and storage advantages that it presents when compared to currently used propellants. Deep space exploration requires thrusters that can operate reliably during long-duration missions. One of the challenges in the development of a reliable engine has been providing adequate combustion chamber cooling to prevent engine failure. Regenerative (regen) cooling has presented itself as an appealing option because it provides improved cooling and engine …

Experimental Evaluation Of Flame Stability And Pollutant Emissions From A Multi-Tube Fuel Injector, Sarzina Hossain

Open Access Theses & Dissertations

According to US Energy Information Administration coal is predicted to be the dominant source of power production in the United States until 2035. With fifty percent of the electricity generated in the United States originating from coal, the US produces close to 2 billion tons of CO2 per year from coal-burning power plants. The Integrated Gasification Combined Cycle (IGCC) offers a cleaner way to generate electricity-using coal. IGCC is a process where the feedstock is gasified and converted into to syngas (CO-H2) which can then be used as a fuel source to power energy-generating gas turbines. Compared to other hydrocarbons, …

Characterizing Cryogenic Propellant Flow Behavior Through A Cavitating Venturi In Comparison To Alternative Flow Control Mechanisms, Marjorie Adele Ingle

Open Access Theses & Dissertations

The work detailed is an investigation of the use of a cavitating venturi as both a flow control and metering device. This was achieved through the combination of actual experimentation and numerical modeling of the fluid behavior of both liquid water and liquid methane as it passes through the test article designed, developed, and validated here within this study. The discharge coefficient of the cavitating venturi was determined through weigh flow calibration testing to determine an average mass flow rate. Turbine flow meter flow rate readings were used as a point of comparison and the discharge coefficient was computed. The …

Performance Evaluation Of A Lox-Lch4 Reaction Control System Thruster, Jose Luis Mena

Open Access Theses & Dissertations

The following work outlines the assessment and characterization of a 2 to 8 lbf LOX - LCH4 reaction control thruster. The evaluation includes both experimental tests and preliminary computational analysis. Testing was conducted at O/F values ranging from 1.0 to 3.0; however, future testing will evaluate the thruster at higher and intermediate mixture ratios. The test setup includes three main systems: cryogenic propellant delivery system, thrust measurement capability, and automation and controls system. Propellant flow control is achieved through the use of in-house designed cavitating venturis. Autonomous system control is accomplished via a LabVIEW program interface and DAQ system. This …

Synthesis, Microstructure And Performance Evaluation Of Gadolinium Incorporated Cobalt Ferrite Ceramics, Md Taibur Rahman

Open Access Theses & Dissertations

Spinel structured ferrites exhibit remarkable properties and phenomena, which are attractive for application in sensors and actuators, magneto-electronics, and electrochemical energy storage devices. Among spinel ferrites, cobalt ferrite CoFe₂O₄ (CFO) has attracted remarkable attention and widely studied because of their electro-magnetic properties, chemical stability and mechanical hardness. The properties and phenomena of CFO ceramics are dependent on microstructure and chemistry, which in turn depend on the synThesis processes and conditions employed for fabrication. Generally exact chemical composition, processing temperature, reactive or processing atmosphere (if any) and the ions that substitute Fe³⁺/Fe²⁺ ions dictate the …

Characterization Of High-Purity Niobium Structures Fabricated Using The Electron Beam Melting Process, Cesar Adrian Terrazas

Open Access Theses & Dissertations

Additive Manufacturing (AM) refers to the varied set of technologies utilized for the fabrication of complex 3D components from digital data in a layer-by-layer fashion. The use of these technologies promises to revolutionize the manufacturing industry. The electron beam melting (EBM) process has been utilized for the fabrication of fully dense near-net-shape components from various metallic materials. This process, catalogued as a powder bed fusion technology, consists of the deposition of thin layers (50 - 120µm) of metallic powder particles which are fused by the use of a high energy electron beam and has been commercialized by Swedish company Arcam …

An Experimental Investigation On Liquid Methane Convection And Boiling In Rocket Engine Cooling Channels, Abraham Trujillo

Open Access Theses & Dissertations

In the past decades, interest in developing hydrocarbon-fueled rocket engines for deep spaceflight missions has continued to grow. In particular, liquid methane (LCH4) has been of interest due to the weight efficiency, storage, and handling advantages it offers over several currently used propellants. Deep space exploration requires reusable, long life rocket engines. Due to the high temperatures reached during combustion, the life of an engine is significantly impacted by the cooling system's efficiency. Regenerative (regen) cooling is presented as a viable alternative to common cooling methods such as film and dump cooling since it provides improved engine efficiency. Due to …

Nanometric Structure-Property Relationship In Hafnium Oxide Thin Films Made By Sputter-Deposition, Mirella Vargas

Open Access Theses & Dissertations

Hafnium oxide (HfO2) is technologically an important material, which exhibits a unique set of properties such as a high dielectric constant (k~25) and wide band gap (~5.7 eV) which make this material attractive in the fields of microelectronics and optoelectronics. HfO2 has become the leading candidate to replace SiO2 dielectrics in gate oxides due to a higher permittivity and reportedly lower electron tunneling effects. HfO2 exhibits various polymorphs; the thermodynamic stability and phase existence depends on the temperature and pressure conditions. In addition, the controlled growth and manipulation of specific HfO2 crystal structures at the nanoscale dimensions is the driving …

The Interfacial Fracture Of Bonded Materials And Composites, Kai Zhao

Open Access Theses & Dissertations

Adhesive bonding and composite materials have been widely used in manufacturing industry. Failure results from the weakest link in a structure and this is often the interface between two materials. In case of composites, it becomes the fiber and matrix interface. In case of bonded polymers, the bonding line is the interface. This Dissertation is focused on the interfacial fracture of bonded materials and composites. First, a systematic experimental investigation on adhesive bonding strengths of polymer/polymer and polymer/metal joints was conducted and the experimental results were compared with other researchers' work. Then, a modified short-beam shear approach is developed to …

Fused Deposition Modeling (Fdm) Fabricated Part Behavior Under Tensile Stress, Thermal Cycling, And Fluid Pressure, Mohammad Shojib Hossain

Open Access Theses & Dissertations

Material extrusion based additive manufacturing (AM) technology, such as fused deposition modeling (FDM), is gaining popularity with the numerous 3D printers available worldwide. FDM technology is advancing from exclusively prototype construction to achieving production-grade quality. Today, FDM-fabricated parts are widely used in the aerospace industries, biomedical applications, and other industries that may require custom fabricated, low volume parts. These applications are and were possible because of the different production grade material options (e.g., acrylonitrile butadiene styrene (ABS), polycarbonate (PC), polyphenylsulfone (PPSF), etc.) available to use in FDM systems. Recent researchers are exploring other material options including polycaprolactone (PCL), polymethylmethacrylate (PMMA), …

Fabrication Of A Nickel-Based Superalloy In Electron Beam Melting And Process Improvements Using Thermal Feedback From A Multi-Wavelength Pyrometer, Jonathan Minjares

Open Access Theses & Dissertations

The focus of this research was to fabricate parts composed of a nickel-based superalloy containing high levels of aluminum and titanium (NSAT) by using electron beam melting (EBM) additive manufacturing (AM) technology and utilizing thermal feedback from a multi-wavelength pyrometer to perform process improvements leading to near defect-free parts. EBM is an AM technology that utilizes metal powder to fabricate parts in layer-by-layer manner. A multi-wavelength pyrometer was implemented in an Arcam S12 (Arcam AB, Sweden) EBM system to observe and record surface temperatures throughout fabrication. Temperature data from the EBM system and the multi-wavelength pyrometer were graphed using MATLAB …

Hydrogen Generation From Ammonia Borane And Water Through The Combustion Reactions With Mechanically Alloyed Al/Mg Powder, Daniel Rodriguez

Open Access Theses & Dissertations

Finding and developing a safe and effective method for hydrogen storage is integral to its use as an alternative source of energy. The goal of the studies described in this Thesis was to investigate the feasibility of developing combustible hydrogen-generating compositions based on ammonia borane and novel energetic materials such as nanocomposite and mechanically alloyed reactive materials, recently obtained by Prof. Edward Dreizin's team at the New Jersey Institute of Technology (NJIT). Such compositions could be stored for long time and release hydrogen on demand, upon ignition. The first phase of the research included thermodynamic calculations for combustion of ammonia …