Mechanical Engineering Commons^™

Rifle And Shotgun Recoil Test System, Benjamin Canfield-Hershkowitz, Trevor Foster, William Meijer

Mechanical Engineering

No abstract provided.

Sodhana Environmental - Final Design Report, Eric Taylor, Corissa Bellis, Cody Perez, Cameron Zeller

Mechanical Engineering

A fully designed cost-effective, sustainable, toilet for the developing world.

Prototype Device For The Detection Of Subsurface Peach Pit Fragments, Colby Lippincott, Hamilton Little, Rick Hayes, Elliot Wenzel

Mechanical Engineering

Peach pits can break during processing into several small fragments and are difficult to see and remove from the peach. Wawona Frozen Foods is asking for a fully designed, built and tested prototype that can detect these pit fragments with ease and speed. Our design uses an array of needles that puncture into a peach half. A pressure sensor measures the force on the needles and determines whether or not each needle hit the peach flesh or a pit fragment. The array of needles consists of 313 needles each with a diameter of 0.6 mm with a total array diameter …

Equipment Maintenance And Replacement Decision Making Processes, Michael W. Gage

Industrial and Manufacturing Engineering

This project contains recommendations for the decision making processes for support and production equipment maintenance and replacement for a large defense contractor. Recent literature has been reviewed to provide perspective on current trends in the field. A complete evaluation of their current processes and systems is included with recommendations on areas for improvement. A decision support system is also proposed to supplement their existing decision making.

S1nn Gmbh & Co. Kg (Automobile Connectivity Module 1.1), Tyler Alexander Ball

Industrial and Manufacturing Engineering

The results of this report show how when diagnostics were run on the Connectivity Module 1.1, the problems discovered such as potential short-circuiting, 90-degree copper tracing angles, and components overheating/tombstoning were addressed. By using the method of “DMAIC,” which stands for Design, Measure, Analyze, Implement, Control, successful corrections were made. In the first design of the Printed Circuit Board (PCB), 1454 critical issues were found. With the newly designed PCB’s modifications being implemented, only 12 critical issues remained, which were later addressed and corrected. The results from this report are a functional Automobile Connectivity Module 1.1.

Project Management Of High School Shadow And Building An Engineer Day, Andrea M. Carroll

Industrial and Manufacturing Engineering

Building an Engineer Day and High School Shadow are semi-annual outreach events hosted by Cal Poly’s Society of Women Engineers section during fall and spring quarters. The events focus on encouraging women and minorities to take an interest in engineering. These events are the two largest outreach events hosted by The Society of Women Engineers and need to run smoothly in order to provide student attendees with a meaningful experience.

Building an Engineer Day and High School Shadow are currently un-organized and un-planned, which leads to problems with officer retention, increase in expediting process and a low attendance rate at …

Fixture For Carbon Fiber Spar Of Human Powered Helicopter, David John Ikeda, Luis Gonzalez

Industrial and Manufacturing Engineering

The following report describes our contribution to Cal Poly Human Powered Helicopter for the 2012 competition for the Sikorsky Prize offered by the American Helicopter Society. In order to win this prize the team needs to build and fly a human powered helicopter for more than 60 seconds reaching and altitude of 3 meters while staying in a 10 meter square box. Our team was created to support the integration of Carbon Fiber parts, specifically the carbon fiber spars with rotor and landing gears. Precise cutting and accurate drilling was needed and our team was tasked with creating a fixture …

Low-Cost Scheffler Solar Concentrator For The Developing World, Darren Sholes, Jason Morgan, Nicholas Fuller

Mechanical Engineering

This report will outline an approach to design, test, and build a low-cost Scheffler solar concentrator to be used for safer, sustainable and cost effective cooking in the developing world. The function of Scheffler concentrators and a proposed method to create one in an economic, environmentally conscious manner is summarized. If successful, the design will be presented in a way that is readily and freely available to anyone in the world. The authors have examined existing technology and researched the availability and cost of different materials. Analysis was performed in order to verify the feasibility of the different design ideas …

Subway Rail Car Filter Sampling Tool, Brian Hong, Julia Pollard, Philip Ybarra

Mechanical Engineering

The following design report has been prepared by Team Slice for both Cal Poly’s Mechanical Engineering Department and Lawrence Livermore National Laboratory. This report provides an overview of the design ideation process of creating a subway rail car filter sampling tool. This cutting tool will take samples of HVAC filters from subway railcars in New York City, NY. These samples will then be used for processing in biological terror emergency response situations. This device will provide an easy, safe, and user friendly tool to cut filter samples. The current method of cutting is a pair of scissors or shears, which …

Trampoline And Bungee Fatigue-Test Machine, Andy Brock, Christopher D'Elia, Ryan Murphy

Mechanical Engineering

JumpSport, a Saratoga based recreational and fitness trampoline company, sponsored this senior project team towards the development of a fatigue-testing machine. The goal of this project was to iterate the previous machine JumpSport used for bungee cord, spring, and trampoline fatigue testing. Since minimal study had been conducted on these specific bungee cords, the fixture was designed to confirm the theoretical correlations for rubber and perform the final tests according to a strict protocol. Operating with a specific test protocol in mind will allow the data from multiple tests to be combined and analyzed statistically. With a design concept in …

Heat Transfer Experiment: Energy Conservation, Ben Ward, Brett Wallace, Ryan Waltman

Mechanical Engineering

This proposal, prepared for the Mechanical Engineering Department by the HTEC design team will redesign and replace the current energy conversion lab that is inaccurate and out of date. The team will evaluate methods of energy conversion, specifically using braking systems, as well as existing labs in order to design an accurate and relatable experiment for this lab. The project team will work with Professor Kim Shollenberger in order to design an experiment that demonstrates energy conversion through the first law of thermodynamics while utilizing a common device that is practical in student’s lives. The final result of this project …

Peripheral Artery Catheter Tracking System, Chris Blecher, Michael Lashore, Nhan Le

Mechanical Engineering

No abstract provided.

Otto - The Wall Driving Platform, Cameron Venancio, Eric Mar, Kelvin Lei

Mechanical Engineering

A robotic wall-climbing robot.

Computer Controlled Vegetable Oil Fuel System, Joseph W. Souza

Mechanical Engineering

No abstract provided.

In-Bottle Wine Aerator, Kevin Kesler, Patrick Lowry, Paul Woolworth

Mechanical Engineering

The proposal for Capitol Cultivators discusses and evaluates the development of an in-bottle wine aerator. It defines the problem and need for an aerator located inside the wine bottle. Additionally, it outlines requirements essential for an effective design and describes the engineering process that will be followed.

Design Of An Automatic Wood Trimming Machine, Van Ho, Nicholas Maskal, Andrew Rutland

Mechanical Engineering

This final design report, prepared for Sunrise Arts by the Cal Poly design team Mahogany Automation, details the year-long process in which the team of three engineering students designed and built an automated wooden -plank edge trimming machine that incorporates anti-jamming and continuous loading features. The team has examined current woodworking machines and features available on the industrial and commercial market, and used these as guides along with device requirements set by the project sponsor, Bruce Palmer. The focus has been on designing the simplest and most cost effective device that allows operators to make production runs of wooden slats …

Automated Foosball Table Year 1: Final Project Report, Juan David Gutierrez-Franco, John Inlow, Jesse Graham, Larry Huang

Mechanical Engineering

This project is a first iteration of an automated foosball table designed and created using servomotors provided by Yaskawa to create an interactive tradeshow display where guests can play against the algorithms developed in the PLC (programmable logic controller) controlling the servomotors. There will be a second iteration of the project done by a different team directly following this one. The motion components were selected with the intent to be able to surpass the reaction times and speeds of expert human players. There are a total of eight servomotors, four controlling linear actuators for translation of rods, and four controlling …

The Collapsible Trailer: Design And Manufacture, Robert Hobson

Biomedical Engineering

No abstract provided.

Active Learning Using Model-Eliciting Activities And Inquiry-Based Learning Activities In Dynamics, Jeffrey Phillip Georgette

Master's Theses

This thesis focuses on a year-long project of implementing active learning in undergraduate dynamics courses at Cal Poly San Luis Obispo from 2012-2013. The purpose is to increase conceptual understanding of critical dynamics concepts and to repair misconceptions of the students. Conceptual understanding in Dynamics is vital to understanding the big picture, building upon previous knowledge, and better understanding the behavior of engineering systems. Through various hands-on activities, students make predictions, test their conceptions, and solve real world problems. These active learning methods allow students to improve their learning of Dynamics concepts. Education research on active learning is present in …

Constant Voltage Hot-Wire Anemometry For The Boundary Layer Data System, Hon Yee Li

Master's Theses

To continue the development of the Boundary Layer Data System (BLDS), a constant voltage hot-wire anemometer (CVA) is implemented into the BLDS for flight-testing. The hot-wire anemometer was chosen as an alternative to the traditional pressure probe because of the ability to measure both average velocity and fluctuating velocity within the boundary layer. Previous work done on the benchtop has led to the design of miniaturization, flight-capable hardware for the BLDS. The next step in the development of the BLDS – CVA calls for quantifying the accuracy of the boundary layer measurements measured by the CVA system. To do this, …

Large-Displacement Lightweight Armor, Eric C. Clough

Master's Theses

Randomly entangled fibers forming loosely bound nonwoven structures are evaluated for use in lightweight armor applications. These materials sacrifice volumetric efficiency in order to realize a reduction in mass versus traditional armor materials, while maintaining equivalent ballistic performance. The primary material characterized, polyester fiberfill, is shown to have improved ballistic performance over control samples of monolithic polyester as well as 1095 steel sheets. The response of fiberfill is investigated at a variety of strain rates, from quasistatic to ballistic, under compression, tension, and shear deformation to elucidate mechanisms at work during ballistic defeat. Fiberfill’s primary mechanisms during loading are fiber …

Development And Validation Of A Human Hip Joint Finite Element Model For Tissue Stress And Strain Predictions During Gait, Jeffrey D. Pyle

Master's Theses

Articular cartilage degeneration, called osteoarthritis, in the hip joint is a serious condition that affects millions of individuals yearly, with limited clinical solutions available to prevent or slow progression of damage. Additionally, the effects of high-risk factors (e.g. obesity, soft and hard tissue injuries, abnormal joint alignment, amputations) on the progression of osteoarthritis are not fully understood. Therefore, the objective of this thesis is to generate a finite element model for predicting osteochondral tissue stress and strain in the human hip joint during gait, with a future goal of using this model in clinically relevant studies aimed at prevention, treatment, …

Investigation Of Compressed Air Energy Storage Efficiency, James W. Keeney

Master's Theses

This study investigates Compressed Air Energy Storage (CAES) application in the

electrical power and transportation industries. Information concerning current CAES projects is

presented. A thorough thermodynamic analysis of the CAES process is completed; including

theoretical efficiency determination for several variants of the compression and expansion

processes. Industry claimed efficiencies ranging from 26% to 82% are presented and explained.

Isothermal and Isentropic efficiency baselines are developed. Energy density of compressed air

on both a mass and volume basis is compared to other energy storage methods. Best expected

efficiency of a hypothetical CAES system is determined to be 34% using currently achievable …

Mode I Fracture Toughness Of Eight-Harness-Satin Carbon Cloth Weaves For Co-Cured And Post-Bonded Laminates, Josh E. Smith

Master's Theses

Mode I interlaminar fracture of 3k 8-Harness-Satin Carbon cloth, with identical fill and weft yarns, pre-impregnated with Newport 307 resin was investigated through the DCB test (ASTM D5528). Crack propagations along both the fill and weft yarns were considered for both post-bonded (co-bonded) and co-cured laminates. A patent-pending delamination insertion method was compared to the standard Teflon film option to assess its applicability to mode I fracture testing. The Modified Beam Theory, Compliance Calibration method, and Modified Compliance Calibration method were used for comparative purposes for these investigations and to evaluate the validity of the proposed Equivalent Stiffness (EQS) method. …

Development And Validation Of A Human Knee Joint Finite Element Model For Tissue Stress And Strain Predictions During Exercise, Spencer D. Wangerin

Master's Theses

Osteoarthritis (OA) is a degenerative condition of cartilage and is the leading cost of disability in the United States. Motion analysis experiments in combination with knee-joint finite element (FE) analysis may be used to identify exercises that maintain knee-joint osteochondral (OC) loading at safe levels for patients at high-risk for knee OA, individuals with modest OC defects, or patients rehabilitating after surgical interventions. Therefore, a detailed total knee-joint FE model was developed by modifying open-source knee-joint geometries in order to predict OC tissue stress and strain during the stance phase of gait. The model was partially validated for predicting the …

Cae Methods On Vibration-Based Health Monitoring Of Power Transmission Systems, Brian Fang

Master's Theses

This thesis focuses on different methods to analyze power transmission systems with computer software to aid in detection of faulty or damaged systems. It is split into three sections. The first section involves utilizing finite element software to analyze gear stiffness and stresses. A quasi-static and dynamic analysis are done on two sets of fixed axis spur gears and a planetary gear system using ABAQUS to analyze the stress, strain and gear mesh stiffness variation. In the second section, the vibrational patterns produced by a simple bevel gear system are investigated by an experiment and by dynamic modeling in ADAMS. …

Twelve Days Of Christmas Mechatronic Display, Michael Beltran, Christine Hagerman, Katie Ruhm

Mechanical Engineering

No abstract provided.

A Finite Element Model Based On Coupled Refined High-Order Global-Local Theory For Static Analysis Of Electromechanical Embedded Shear-Mode Piezoelectric Sandwich Composite Beams With Various Widths, S.B. Beheshti-Aval, S. Shahvaghar-Asl, M. Lezgy-Nazargah, Mohammad N. Noori

Mechanical Engineering

In this study, a new theory for the accurate simulation of the shear-mode behaviour of thin or thick piezoelectric sandwich composite beams is developed. The effects of transverse normal stress and transverse flexibility of layers are considered in the development of the proposed formulation. In order to increase the computational accuracy, all kinematic and stress continuity conditions are satisfied at layer interfaces. Moreover, for the first time, both the electrically induced strain components and the transverse flexibility are taken into account in the proposed formulation. Despite the fact that the number of unknown mechanical parameters in this theory is only …

Design And Implementation Of Eight-Legged Robotic Transporter, Jeremy David Depangher

Master's Theses

This thesis contains the design, manufacturing, and testing of a functional eight-legged robotic transporter based on the concept design laid out in U.S. Patent 7,246,671. The device is intended to achieve three different sequences of motion: regular driving, obstacle climbing, and stair climbing. The prototype was carried through concept design, analysis, selection of materials and components, manufacturing, software development, and final assembly and testing. The device can be assembled under multiple configurations, which harbor certain advantages and disadvantages. The results of the testing encourage the continuation of a second iteration of this concept.

Robotic Fingerspelling Hand For The Deaf-Blind, Jerry Vin

Master's Theses

Because communication has always been difficult for people who are deaf-blind, The Smith-Kettlewell Eye Research Institute (SKERI), in conjunction with the California Polytechnic State University Mechanical Engineering department, has commissioned the design, construction, testing, and programming of a robotic hand capable of performing basic fingerspelling to help bridge the communication gap. The hand parts were modeled using SolidWorks and fabricated using an Objet rapid prototyper. Its fingers are actuated by 11 Maxon motors, and its wrist is actuated by 2 Hitec servo motors. The motors are controlled by Texas Instruments L293D motor driver chips, ATtiny2313 slave microcontroller chips programmed to …