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Articles 1 - 11 of 11
Full-Text Articles in Mechanical Engineering
Research And Development Of A Hybrid Rapid Manufacturing Process, Frank W. Liou, J. Choi, Robert G. Landers, Vijayakumar Janardhan, S. N. Balakrishnan, Sanjeev Agarwal
Research And Development Of A Hybrid Rapid Manufacturing Process, Frank W. Liou, J. Choi, Robert G. Landers, Vijayakumar Janardhan, S. N. Balakrishnan, Sanjeev Agarwal
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This paper presents the research and development of a hybrid rapid manufacturing process being developed at the University of Missouri--Rolla. This process includes a laser deposition and a 5- axis CNC milling system. By combining laser deposition and machining processes, the resulting hybrid process can provide greater build capability and better accuracy and surface finish. The hybrid process can build some features that are difficult to build in using a purely deposition processes. The issues and related approaches in the research and development of the hybrid deposition-machining process, including laser deposition process, system design and integration, process planning, and sensor …
Skeleton-Based Geometric Reasoning For Adaptive Slicing In A Five-Axis Laser Aided Manufacturing Process System, Kunnayut Eiamsa-Ard, Jun Zhang, Frank W. Liou
Skeleton-Based Geometric Reasoning For Adaptive Slicing In A Five-Axis Laser Aided Manufacturing Process System, Kunnayut Eiamsa-Ard, Jun Zhang, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Multi-axis Laser Aided Manufacturing Process (LAMP) is an additive manufacturing process similar to laser cladding. This process can produce full functional parts [1]. Traditional Layered Manufacturing processes produce parts with limited surface quality; and also the build time is often long due to the deposition of sacrificial support structure. The multiple degrees of freedom endow the LAMP system a capability to build parts without support structure. An algorithm for adaptive slicing based on skeleton is presented in this paper. The skeleton is useful for many applications such as feature recognition, robot path planning, shape analysis, and etc [2]. The near …
Empirical Modeling And Vision Based Control For Laser Aided Metal Deposition Process, Mallikharjuna R. Boddu, Srinivas Musti, Robert G. Landers, Sanjeev Agarwal, Frank W. Liou
Empirical Modeling And Vision Based Control For Laser Aided Metal Deposition Process, Mallikharjuna R. Boddu, Srinivas Musti, Robert G. Landers, Sanjeev Agarwal, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This paper gives a brief description of the laser aided manufacturing process. Empirical models describing the process dynamics of the laser aided metal deposition process is developed based on some of the models found in the literature. These models provide the basis for process planning and real time control. An embedded vision system, a two color temperature sensor, and a laser displacement sensor are incorporated for real time monitoring and control of the deposition process. The temperature profile of the surface and geometric characteristics of the melt pool are studied to ensure consistent operation of the process.
Control Of Laser Cladding For Rapid Prototyping -- A Review, Mallikharjuna R. Boddu, Robert G. Landers, Frank W. Liou
Control Of Laser Cladding For Rapid Prototyping -- A Review, Mallikharjuna R. Boddu, Robert G. Landers, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Lasers have wide-ranging applications in the manufacturing field (e.g., cladding, welding, cutting, machining, drilling). Extensive work is being conducted to apply laser cladding as a Rapid Prototyping (RP) process. In this paper the authors illustrate various principles of laser cladding in rapid prototyping. Important process parameters for the control of the laser cladding process are discussed as well as the experimental methods adopted, and results obtained by, various authors.
Computer-Aided Engineering For Tool Design In Manufacturing Engineering Curriculum, Daniel J. Waldorf
Computer-Aided Engineering For Tool Design In Manufacturing Engineering Curriculum, Daniel J. Waldorf
Industrial and Manufacturing Engineering
At Cal Poly – San Luis Obispo, a variety of tool design issues are covered in a junior-level manufacturing engineering course called Tool Engineering. In the course, designing fixtures – for any process – is a major component of the content. The process of designing a fixture is similar to the method a mechanical engineer would use to design a new product. The course is therefore an excellent opportunity to teach design principles to manufacturing engineers. This project involves an attempt to introduce computer-aided methods, including the finite element method (FEM), for analysis of tool design into the Tool Engineering …
Teaching Factory, Sema E. Alptekin, Reza Pouraghabagher, Patricia Mcquaid, Daniel Waldorf
Teaching Factory, Sema E. Alptekin, Reza Pouraghabagher, Patricia Mcquaid, Daniel Waldorf
Industrial and Manufacturing Engineering
Academia must develop a new approach to teaching in order to better prepare engineering students to function efficiently and adjust readily within the framework of the factories in the real world. Some engineering programs emphasize theory, while others emphasize application as isolated blocks. The "Teaching Factory" being developed at Cal Poly combines both theory and applications. It makes use of state-of-the-art industrial grade production equipment, computer hardware and software in the form of the following two systems: 1) a functioning "real" factory hardware environment, and 2) a Production Planning and Control Center.
A Neural Network-Based Vision System For Automated Separation Of Onion From Clod Using Mechanical Harvester, Demian Morquin
A Neural Network-Based Vision System For Automated Separation Of Onion From Clod Using Mechanical Harvester, Demian Morquin
Theses and Dissertations - UTB/UTPA
A neural network classifier for separating clods from onions during harvesting has been developed. The separator consists of a multi-layer feedforward network that maps textural features computed from gray-scale images of onions and clods into the correct object. Texture features were computed from co-occurrence matrices that specify the spatial relationship of pixel values in an image. The textural features selected for this application consist of homogeneity, contrast, variance, and energy. The network was trained using the back-propagation algorithm. Based on the textural features classification, the effect of changing the network configuration on separation effectiveness was investigated. Factors including network topology …
Melting And Resolidification Of A Substrate Caused By Molten Microdroplet Impact, Daniel Attinger, D. Poulikakos
Melting And Resolidification Of A Substrate Caused By Molten Microdroplet Impact, Daniel Attinger, D. Poulikakos
Daniel Attinger
This paper describes the main features and results of a numerical investigation of molten microdroplet impact and solidification on a colder flat substrate of the same material that melts due to the energy input from the impacting molten material. The numerical model is based on the axisymmetric Lagrangian Finite-Element formulation of the Navier–Stokes, energy and material transport equations. The model accounts for a host of complex thermofluidic phenomena, exemplified by surface tension effects and heat transfer with solidification in a severely deforming domain. The dependence of the molten volume on time is determined and discussed. The influence of the thermal …
Static Friction And Surface Roughness Studies Of Surface Micromachined Electrostatic Micromotors Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan
Static Friction And Surface Roughness Studies Of Surface Micromachined Electrostatic Micromotors Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan
Sriram Sundararajan
A technique to measure the static friction forces (stiction) encountered in surface micromachined micromotors using a commercial atomic force microscope (AFM)/friction force microscope has been developed and is described. An AFM tip is pushed against a rotor arm of the micromotor so as to generate lateral deflection (torsion) of the tip, which is measured by the AFM. The maximum value of the lateral deflection obtained prior to rotor movement (rotation) is a measure of the static friction force of the micromotors. This technique was employed to study the effect of humidity and rest time on the static friction force of …
Development Of A Continuous Microscratch Technique In An Atomic Force Microscope And Its Application To Study Scratch Resistance Of Ultrathin Hard Amorphous Carbon Coatings, Sriram Sundararajan, Bharat Bhushan
Development Of A Continuous Microscratch Technique In An Atomic Force Microscope And Its Application To Study Scratch Resistance Of Ultrathin Hard Amorphous Carbon Coatings, Sriram Sundararajan, Bharat Bhushan
Sriram Sundararajan
A method to measure friction during scratching at linearly increasing loads in a commercial atomic force/friction force microscope (AFM/FFM) has been developed. The normal load was increased in small increments over the required range for the scratch using a software module while the friction signal was measured via a breakout box and data acquisition computer. Topography images of the scratch were obtained in situ with the AFM in tapping mode with minimal loss of damage event information. This technique was employed to study the scratch resistance of hard amorphous carbon coatings of thicknesses ranging from 20 nm down to 3.5 …
To Research, Analyse And Install An Optimised Maintenance Management System For A Medium Sized Manufacturing Company: A Textile Company Case Study, Christopher O'Donoghue
To Research, Analyse And Install An Optimised Maintenance Management System For A Medium Sized Manufacturing Company: A Textile Company Case Study, Christopher O'Donoghue
Theses
Modern manufacturing is continually striving to ensure that products are made to higher levels of quality with faster lead times and at the lowest possible costs. Manufacturing production has never been more reliant on machines and automated processes than it is today. This thesis investigates the management philosophies that are in existence, which cater specifically for maintenance and maintenance related issues. Management philosophies such as Reliability Centred Maintenance (RCM), Total Productive Maintenance (TPM), Profit Centred Maintenance (PCM), asset management (AM), Predictive Maintenance (PdM), Condition Based Maintenance (CBM) and World Class Maintenance (WCM) have increased company profits by drastically reducing maintenance …