Mechanical Engineering Commons^™

Development Of Atomistic Machine Learning Approaches For Thermal Properties Of Multi-Component Solids And Liquids, Alejandro David Rodriguez

Theses and Dissertations

Currently, heat transfer in many industries is the limiting factor for innovation, especially in the energy sector. For example, maximizing thermal conductivity of ceramic coatings in power plant devices improves the overall electrical to thermal energy ratio, whereas minimizing thermal conductivity is required for desirable heat-to-electricity conversion in thermoelectric devices. As such, rapid discovery of new materials with extreme thermal conductivity values is quintessential for the near-future deployment of current and developing energy applications.

The vibrational properties of crystalline materials are essential for their ability to conduct heat. Fundamentally, the restorative atomic forces of displaced atoms are sufficient to represent …

Mechanics Desktop Lab Equipment, Dante Azpilcueta, Quentin F. Mormann, Arfan Ansar

Mechanical Engineering

This paper overviews the design, implementation and testing of a senior project designed to fix the issue of there being no lab equipment or space for content pertaining to mechanic of materials topics. This is of concern as Cal Poly is reorganizing content as it switches to the semester system and is in need of labs for this material. The solution found was to create a portable miniature universal test machine that could be carted into non-lab classrooms. The goal was to create a device that was low-cost, modifiable, durable, easy to manufacture and repair as these were the qualities …

The Modernization Of Large Power Transformer Tanks, Babajide O. Williams

Electronic Theses and Dissertations

Due to the current demands placed on the power grid in terms of climate change, increasing urbanization, and terrorist attacks, the U.S. government in response to these demands, mandated that all the grid components be modernized in order to increase their reliability. As a critical component of the grid, Large Power Transformers (LPTs) play a key role in ensuring sustainable power generation and distribution. A literature search performed in this work and the analysis of data retrieved from the search showed that the tanks of these LPTs are critical to their durability, longevity, and reliability. Therefore, the reliability of LPTs …

Thermoplastics 3d Printing Using Fused Deposition Modeling On Fabrics, Maxwell M. Blais

Electronic Theses and Dissertations

The creation of objects with integrated flexibility is desired and this can be achieved by additive manufacturing on fabric. We propose to use a textile fabric as a flexible joint and create to create an entire object with smaller parts called segments. Such a novel technique will bring integrated flexibility and folded assemblies using extrusion based additive manufacturing machines. The proposed process allows segments to be created flat one at a time on a continuous fabric, which will be suitable for flat to folded assemblies and eliminate size limitations of the 3D printer. Techniques considering object segmentation were used to …

Bake-Hardening Of Aluminum Alloys For Automotive Applications: Influence Of Temperature, Time And Pre-Strain Parameters, Giorgio Rolle

Electronic Theses and Dissertations

An experimental evaluation of the effect of bake hardening on aluminum alloys for automotive lightweight applications is developed through tensile tests and dent tests. All the alloys belong to the 6xxx series and include high formability alloys, improved hemming types and improved bake response alloys. An experimental matrix which contains different time-temperature baking conditions is built, and two pre-strain conditions are considered: no pre-strain and 2% pre-strain. A suitable testing phase is designed to be as much representative as possible of the actual manufacturing process of an automotive panel. After a data analysis phase performed by means of MATLAB software, …

Automated Control System For The Remote-Controlled Torch Positioner, Christopher Ferguson, Anna Abate, Kyle Cramer, Alex Sabitsch, Jacob Stefanko

Williams Honors College, Honors Research Projects

The goal of this project is to design and implement a controls system for Dr. Morscher’s burner rig. The rig serves to simulate jet turbine conditions and test how materials, specifically ceramic matrix composites, react under high temperatures and stresses. Currently, the location of the torch relies solely on manual adjustments and has no automated control system. The improved design will automatically adjust the torch position based on the desired temperature of the sample being tested, therefore maintaining a steady environment for the sample. The current method of manual adjustments for regulating temperature is a crude solution that does not …

Using A Nondispersive Wave Propagation For Measuring Dynamic Fracture Initiation Toughness Of Materials: Experimental And Numerical Based Study, Ali Fahad Fahem

Theses and Dissertations

Fracture mechanics has been a subject of great interest in the engineering community for decades. During this period, fracture parameters such as Stress Intensity Factor (SIF), J-integral, and Crack-Tip Opening Displacement (CTOD) have been developed and used to characterize the fracture properties of most engineering materials under quasi-static loading condition. Usually, these properties are obtained experimentally by using standard methods such as ASTM E399, E1820 or E1920 to evaluate the stress intensity factor ������ ������������, elastic-plastic toughness ������ ������������ and crack tip opening displacement (CTOD) respectively. Conversely, most critical engineering applications are subjected to a sudden or high strain rate …

Retaining Ring Material Wear Analysis And Testing, Thomas Headland, Barten Hansen, Austin Fisher, Kevin Hurtado

Mechanical Engineering

The chemical mechanical planarization (CMP) of wafers for integrated circuits is an essential – yet expensive – step in their manufacture. CMP machine down-time due to the replacement of process consumables, such as wafer retaining rings, is a significant contributor to the process cost. To reduce the operational cost of their CMP machines, Revasum is interested in exploring new designs and materials for wafer retaining rings to increase their operational lifetime. Background research showed that there is currently no suitable method for testing new retaining ring designs and materials for wear characteristics specific to the CMP process. Available wear testing …

Development Of Flexible Photo-Mechanoluminescent Polymeric Based Systems, Carlos Hernandez

Theses and Dissertations

The project focuses on the creation of nanofiber systems with enhanced photo-mechanoluminescent response and high mechanical flexibility to further enhance promising optical applications. Lanthanide-Polyvinyl Di-Fluoride fiber systems were created using centrifugal spinning and characterized using SEM, FTIR, XPS, DSC, XRD, and PL. Fibers luminescence response was gotten when induced by ultraviolet light and the application of an impact force.

Feed Control: Composite Recycle, Rosy Perez

All Undergraduate Projects

The Boeing Company gave Central Washington University an opportunity for students to research and come up with an idea to reduce costs and landfill waste caused by the trimmings from the 777x composite wing pieces. The engineering and manufacturing for this project is about transporting composite material through to the delamination and chipper process. The delamination process uses a ram to press two claw shaped devices together that bends and deforms the material in opposite directions. The chipper process uses counter rotating saw blades spaced 1/8” apart to produce small shredded material. It is important for this newly designed feed …

Mechanical Characterization Of Anisotropic Fused Deposition Modeled Polylactic Acid Under Combined Monotonic Bending And Torsion Conditions, Aaron T. Santomauro

Honors Undergraduate Theses

Mechanical strength of polylactic acid (PLA) is increasingly relevant with time because of its attractive mechanical properties and 3D printability. Additive manufacturing (AM) methods, such as fused deposition modeling (FDM), stereolithography (SLA), and selective laser sintering (SLS), serve a vital role in assisting designers with cheap and efficient generation of the desired components. This document presents research to investigate the anisotropic response of multi-oriented PLA subjected to multiple monotonic loading conditions. Although empirical data has previously been captured for multi-oriented PLA under tensile and compressive loading conditions, the data has yet to be applied with regard to a representative component …

Optimization Of The Practice Of Slow Cooling Steel Bars: A Redesign And Modernization Of Materials, Eryn Johnston

Mechanical Engineering Undergraduate Honors Theses

Throughout the process of steel making, certain grades of steel are a higher risk for defects caused by the inability to quickly diffuse hydrogen through the steel when cooled to room temperature at a normal rate based on the ambient air temperature. To reduce the hydrogen flaking defects that are caused due to hydrogen entrapment in the steel, the process of slow cooling is utilized. This process reduces the cooling rate of steel bars by keeping them at a higher temperature for extended periods and in turn gives the hydrogen a chance to fully dissipate from the steel. In many …

Advanced Manufacturing Of Titanium Alloys For Biomedical Applications, Nicholas C. Mavros

ETD Archive

In metallurgy, Titanium has been a staple for biomedical purposes. Its low toxicity and alloying versatility make it an attractive choice for medical applications. However, studies have shown the difference in elastic modulus between Titanium alloys (116 GPa) and human bone (40-60 GPa) contribute to long term issues with loose hardware fixation. Additionally, long term studies have shown elements such as Vanadium and Aluminum, which are commonly used in Ti-6Al-4V biomedical alloys, have been linked to neurodegenerative diseases like Alzheimers and Parkinsons. Alternative metals known to be less toxic are being explored as replacements for alloying elements in Titanium alloys. …

Development Of Material For 3d Printed Habitats With Extraplanetary Applications, Taylor Wait

Electronic Theses and Dissertations

3D printing, also called Additive Manufacturing, has increasingly become a focus for research because of the potential to replace complicated assemblies or complex parts with a single printed item. The space industry is very interesting in studying 3d printing with parts being tested and used on rockets, a 3D printer being installed at the International Space Station and is being developed for use in manned exploration of extraplanetary bodies to build habitats. To encourage teams from around the world to develop technologies and materials for autonomous habitat construction using minimal Earth exports, NASA created the 3D Printed Habitat Challenge. NASA …

High Accessibility Cabinet Insert, Matthew Leal

All Undergraduate Projects

Watching grandparents and parents get older, the struggle of day-to-day activities generally increases. One of the most recurring issues the older generation experiences nearly daily is their inability to reach dishes, glassware, and other things on the topmost shelves of a kitchen. Not only is it difficult for them to use things such as stepstools, it also becomes increasingly dangerous. With age, a fall from any height could be catastrophic. With this scenario in mind, a user-friendly cabinet insert would be a very effective way to combat this issue. However, many existing models of cabinet designed to fit these requirements …

Progressive Failure Analysis Of Composite Materials Using The Puck Failure Criteria, Karan Kodagali

Theses and Dissertations

Fiber reinforced composites have been used in various engineering structures and applications especially in naval, automotive, aeronautical and sports industries. These composite materials generally exhibit brittle damage behavior. The anisotropy in the material and different kinds of failure mechanisms make it difficult to accurately characterize the behavior of composite materials. The present work aims to verify and apply the Puck Failure Criteria using the commercially available finite element package ABAQUS by writing a user-material subroutine in FORTRAN. The model is implemented with different post failure degradation schemes.

In the present work, the progressive failure on composite materials in analyzed using …

Measuring Accuracy Of Two 3d Printing Materials, Mudassir Ali

Master of Technology Management Plan II Graduate Projects

Part accuracy is one of the important aspect in the manufacturing industry. The overall inaccuracy of the parts being built by RP technology has been one of the major challenges that need to be overcome. Though all the printing materials come with specifications, but the suppliers and manufactures does not specify the accuracy of the materials. In this study we established a study which compares the accuracy of the materials in consideration and performed an experiment to establish the superiority of a material in terms of accuracy over each other. The purpose of this project was to compare the dimensional …

Multi-Use Fireline Handtool, Bruce W. Bernard Jr

All Undergraduate Projects

A wildland firefighter is a valuable resource to protecting public lands and managing fuels. The many hand tools used by firefighters aid in their ability to complete any required tasks effectively. Several of the tools available are specially purposed for individually grubbing, scraping, or liming. A small squad of firefighters could become a more effective resource if the tools they carried could perform several of these purposes as one single tool. To improve the effectiveness of an individual on the fireline a multi-use hand tool was designed to include an axe for liming and a heavy duty scraper for grubbing …

Multi-3d System: Advanced Manufacturing Through The Implementation Of Material Handling Robotics, Jose Luis Coronel Jr.

Open Access Theses & Dissertations

Since the rise of additive manufacturing (AM), innovation has been at the forefront. Additive Manufacturing systems that incorporate complex processes are steadily being developed. One example is the Multi3D System, which was designed to integrate the ability to print multi-material parts with that of embedding electronics. To achieve this automated process, the Multi3D incorporates a six-axis robotic arm to transfer a build platform containing a printed part, to various manufacturing stations (two fused deposition modeling (Stratasys, FDM400mc) systems and a computer numerical control router (Techno CNC Router). The robot is a Yaskawa Motoman MH50 chosen for its payload capacity of …

Mass Production Of Β-Silicon Carbide Nanofibers By The Novel Method Of Forcespinning, Alfonso Salinas

Theses and Dissertations - UTB/UTPA

Non-oxide Ceramics such as silicon carbide have very unique properties, for example high toughness, thermal stability, wear resistant, and thermal shock resistance these properties make these ceramic fibers excellent for high temperature applications. Here we present the development of Silicon Carbide nanofibers utilizing a Polystyrene/Polycarbomethylsilane solution as the precursor materials. The Forcespinning ® was performed under a controlled nitrogen environment to prevent fiber oxidation. Characterization was conducted using scanning electron microscopy, x-ray diffraction, and thermogravimetric analysis. The results show successful formation of high yield, long continuous bead-free nanofibers with diameters ranging from 280nm to 2 micron depending on the selected …

Variational Asymptotic Method For Unit Cell Homogenization Of Thermomechanical Behavior Of Composite Materials, Chong Teng

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

To seek better material behaviors, the research of material properties has been massively carried out in both industrial and academic fields throughout the twentieth century. Composite materials are known for their abilities of combining constituent materials in or- der to fulfill the desirable overall material performance. One of the advantages of composite materials is the adjustment between stiffness and lightness of materials in order to meet the needs of various engineering designs. Even though the finite element analysis is mature, composites are heterogeneous in nature and can present difficulties at the structural level with the acceptable computational time. A way …

The Applications And Limitations Of Printable Batteries, Matthew Delmanowski

Graphic Communication

This study focuses on the potential applications for printed batteries and how they could affect the printing industry. It also analyzes the main problems associated with manufacturing this technology and what needs to be done to overcome these issues. To find the answers to these questions, two methods of research were used. The first was through the elite and specialized interviewing of Dr. Scott Williams of Rochester Institute of Technology and Professor Nancy Cullins from Cal Poly. The second form of research was a common, yet useful, method called secondary research. This entailed looking at recent written research papers about …

An Evaluation Of Attributes And Competencies For Manufacturing Engineering Technology Graduates, Loni S. Williamson

Theses and Dissertations

The purpose of this study is to determine the required attributes and competencies required for a graduate from a manufacturing engineering technology baccalaureate program. A document called “Competencies of Manufacturing Engineering Technology Graduates” was compiled in October 2004. This document lists twelve attributes thought to be important for MET graduates: Leadership, Professionalism, Creativity and Problem Solving, Management, Materials, Processes, Quality, Systems, Design, Communication, Safety and Environmental Issues, and Global Awareness. Under each attribute is a list of five to seven competencies creating a total of seventy-three competencies for graduates of an MET baccalaureate program. This list of attributes and competencies …

Conduction Error In Thermocouples Embedded In Low Conductivity Material, Tumkur G. Nagaraju

Theses and Dissertations

Thermocouples are generally used as devices to determine the internal temperature of any material. The purpose of the temperature measuring device is to measure the temperature which would exist at some known location if the device were not present. The thermocouples are embedded in the material in order to study the temperature-time history of the point of location. The presence of the thermocouple induces error in the temperature measured. This error becomes significant if heat is conducted into or away from the point of measurement by the sensor itself, or if the sensor insulates the point. This would result from …