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Full-Text Articles in Mechanical Engineering
Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith
Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith
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Repairing airfoil blades is necessary to extend the life of turbine engines. Directed energy deposition (DED) additive manufacturing (AM) provides the ability to add material at a specific location on an existing component. In this work, AM repairs on Ti-6Al-4V airfoil blades were analyzed to determine what effect the repair will have on the blade performance in high cycle vibration fatigue testing. Targeted sections were cut out of airfoil blades near high stress locations and repaired using DED. To understand the defects that arose with this type of repair, computed tomography imaging was used to quantify the defects from the …
Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey
Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey
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The presence of defects within laser powder bed fusion (LPBF) parts can lead to reduced mechanical properties and life of components. Because of this, the ability to detect these defects within the parts is critical before the part is subject to its intended loading. Normally the parts are subjected to a quality analysis once they are completed however, this process is typically expensive and time consuming. A solution for these problems is to sense the creation of defects and pores in the parts in-situ, while the part is being fabricated. One proposed method of in-situ monitoring is visible spectroscopy to …
Low Velocity Impact And Rf Response Of 3d Printed Heterogeneous Structures, Sandeep Keerthi
Low Velocity Impact And Rf Response Of 3d Printed Heterogeneous Structures, Sandeep Keerthi
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Three-dimensional (3D) printing, a form of Additive manufacturing (AM), is currently being explored to design materials or structures with required Electro-Mechanical-Physical properties. Microstrip patch antennas with a tunable radio-frequency (RF) response are a great candidate for 3D printing process. Due to the nature of extrusion based layered fabrication; the processed parts are of three-layer construction having inherent heterogeneity that affects structural and functional response. The purpose of this study is to identify the relationship between the anisotropy in dielectric properties of AM fabricated acrylonitrile butadiene styrene (ABS) substrates in the RF domain and resonant frequencies of associated patch antennas and …
Design And Testing Of Scalable 3d-Printed Cellular Structures Optimized For Energy Absorption, Sagar Dilip Sangle
Design And Testing Of Scalable 3d-Printed Cellular Structures Optimized For Energy Absorption, Sagar Dilip Sangle
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Sandwich panel structures are widely used due to their high compressive and flexural stiffness and strength-to-weight ratios, good vibration damping, and low through-thickness thermal conductivity. These structures consist of solid face sheets and low-density cellular core structures that are often based upon honeycomb topologies. Interest in additive manufacturing (AM), popularly known as 3D printing (3DP), has rapidly grown in past few years. The 3DP method is a layer-by-layer approach for the fabrication of 3D objects. Hence, it is very easy to fabricate complex structures with complex internal features that cannot be manufactured by any other fabrication processes. Due to the …
Low-Velocity Impact Behavior Of Sandwich Panels With 3d Printed Polymer Core Structures, Andrew Joseph Turner
Low-Velocity Impact Behavior Of Sandwich Panels With 3d Printed Polymer Core Structures, Andrew Joseph Turner
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Sandwich panel structures are widely used in aerospace, marine, and automotive applications because of their high flexural stiffness, strength-to-weight ratio, good vibration damping, and low through-thickness thermal conductivity. These structures consist of solid face sheets and low-density cellular core structures, which are often based upon honeycomb topologies. The recent progress of additive manufacturing (AM) (popularly known as 3D printing) processes has allowed lattice configurations to be designed with improved thermal-mechanical properties. The aim of this work is to design and print lattice truss structures (LTS) keeping in mind the flexible nature of AM. Several 3D printed core structures were created …
Resilience And Toughness Behavior Of 3d-Printed Polymer Lattice Structures: Testing And Modeling, Mohammed Al Rifaie
Resilience And Toughness Behavior Of 3d-Printed Polymer Lattice Structures: Testing And Modeling, Mohammed Al Rifaie
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This research focuses on the energy absorption capability of additively manufactured or 3D printed polymer lattice structures of different configurations. The Body Centered Cubic (BCC) lattice structure is currently being investigated by researchers for energy absorption applications. For this thesis, the BCC structure is modified by adding vertical bars in different arrangements to create three additional configurations. Four designs or sets of the lattice structure are selected for comparison including BCC, BCC with vertical bars added to all nodes (BCCV), BCC with vertical bars added to alternate nodes (BCCA), and BCC with gradient arrangements of vertical bars (BCCG). Both experimental …
The Effect Of Laser Power And Scan Speed On Melt Pool Characteristics Of Pure Titanium And Ti-6al-4v Alloy For Selective Laser Melting, Chandrakanth Kusuma
The Effect Of Laser Power And Scan Speed On Melt Pool Characteristics Of Pure Titanium And Ti-6al-4v Alloy For Selective Laser Melting, Chandrakanth Kusuma
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Selective Laser Melting (SLM) is an additive manufacturing (AM) technique that creates complex parts by selectively melting metal powder layer-by-layer. In SLM, the process parameters decide the quality of the fabricated component. In this study, single beads of commercially pure titanium (CP-Ti) and Ti-6Al-4V alloy are melted on a substrate of the same material as powder using an in-house built SLM machine. Multiple combinations of laser power and scan speed are used for single bead fabrication while the laser beam diameter and powder layer thickness are kept constant. This experimental study investigates the influence of laser power, scan speed and …
An Adapted Approach To Process Mapping Across Alloy Systems And Additive Manufacturing Processes, Luke Charles Sheridan
An Adapted Approach To Process Mapping Across Alloy Systems And Additive Manufacturing Processes, Luke Charles Sheridan
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The continually growing market for metal components fabricated using additive manufacturing (AM) processes has called for a greater understanding of the effects of process variables on the melt pool geometry and microstructure in manufactured components for various alloy systems. Process Mapping is a general approach that traces the influence of process parameters to thermal behavior and feature development during AM processing. Previous work has focused mainly on Ti-6Al-4V (Ti64), but this work uses novel mathematical derivations and adapted process mapping methodologies to construct new geometric, thermal, and microstructural process maps for Ti64 and two nickel superalloy material systems. This work …
Feasibility Of Attaining Fully Equiaxed Microstructure Through Process Variable Control For Additive Manufacturing Of Ti-6al-4v, Sarah Louise Kuntz
Feasibility Of Attaining Fully Equiaxed Microstructure Through Process Variable Control For Additive Manufacturing Of Ti-6al-4v, Sarah Louise Kuntz
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One of the greatest challenges in additive manufacturing is fabricating titanium structures with consistent and desirable microstructure. To date, fully columnar deposits have been achieved through direct control of process variables. However, the introduction of external factors appears necessary to achieve fully equiaxed grain morphology using existing commercial processes. This work introduces and employs an analytic model to relate process variables to solidification thermal conditions and expected beta grain morphology at the surface of and at the deepest point in the melt pool. The latter is required in order to ensure the deposited microstructure is maintained even after the deposition …