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Full-Text Articles in Mechanical Engineering
Traversing With Quantitative Fidelity Through The Glass Transition Of Amorphous Polymers: Modeling The Thermodynamic Dilatational Flow Of Polycarbonate, Mehrdad Negahban, Wenlong Li, Jean-Marc Saiter, Laurent Delbreilh, Kyle Strabala, Zheng Li
Traversing With Quantitative Fidelity Through The Glass Transition Of Amorphous Polymers: Modeling The Thermodynamic Dilatational Flow Of Polycarbonate, Mehrdad Negahban, Wenlong Li, Jean-Marc Saiter, Laurent Delbreilh, Kyle Strabala, Zheng Li
Department of Mechanical and Materials Engineering: Faculty Publications
We follow the assumption that the dilatational response of glassy polymers can be characterized by a back-stress type analog that includes a thermal expansion for each elastic component, and with a viscosity that is dependent on the expansion of the elastic back stress component. To this, we add the assumption of an unloaded equilibrium temperature that correlates to the past processing through the viscous flow. After setting this in a thermodynamically consistent structure, the elastic, elastic backstress, thermal expansion, back-stress thermal expansion, heat capacity and viscous damping are evaluated using existing experiments for the response of polycarbonate over the glassy …
Open Source High-Temperature Reprap For 3-D Printing Heat-Sterilizable Ppe And Other Applications, Noah G. Skrzypczak, Nagendra G. Tanikella, Joshua M. Pearce
Open Source High-Temperature Reprap For 3-D Printing Heat-Sterilizable Ppe And Other Applications, Noah G. Skrzypczak, Nagendra G. Tanikella, Joshua M. Pearce
Michigan Tech Publications
Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met …
Characterization And Modeling Of Surface Roughness And Burr Formation In Slot Milling Of Polycarbonate, David Adeniji, Julius M. Schoop, Shehan Gunawardena, Craig Hanson, Muhammad Jahan
Characterization And Modeling Of Surface Roughness And Burr Formation In Slot Milling Of Polycarbonate, David Adeniji, Julius M. Schoop, Shehan Gunawardena, Craig Hanson, Muhammad Jahan
Mechanical Engineering Faculty Publications
Thermoplastic materials hold great promise for next-generation engineered and sustainable plastics and composites. However, due to their thermoplastic nature and viscoplastic material response, it is difficult to predict the properties of surfaces generated by machining. This is especially problematic in micro-channel machining, where burr formation and excessive surface roughness lead to poor component-surface integrity. This study attempts to model the influence of size effects, which occur due to the finite sharpness of any cutting tool, on surface finish and burr formation during micro-milling of an important thermoplastic material, polycarbonate. Experimental results show that the depth of cut does not affect …
Open Source High-Temperature Reprap For 3-D Printing Heat-Sterilizable Ppe And Other Applications, Noah G. Skrzypczak, Nagendra Gautam Tanikella, Joshua M. Pearce
Open Source High-Temperature Reprap For 3-D Printing Heat-Sterilizable Ppe And Other Applications, Noah G. Skrzypczak, Nagendra Gautam Tanikella, Joshua M. Pearce
Michigan Tech Publications
Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met …
Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce
Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce
Michigan Tech Publications
Past work has shown that particle material extrusion (fused particle fabrication (FPF)/fused granular fabrication (FGF)) has the potential for increasing the use of recycled polymers in 3D printing. This study extends this potential to high-performance (high-mechanical-strength and heat-resistant) polymers using polycarbonate (PC). Recycled PC regrind of approximately 25 mm2 was 3D printed with an open-source Gigabot X and analyzed. A temperature and nozzle velocity matrix was used to find useful printing parameters, and a print test was used to maximize the output for a two-temperature stage extruder for PC. ASTM type 4 tensile test geometries as well as ASTM-approved …
Dynamic Fracture Analysis Of Polycarbonate By The Optical Method Of Caustics, Guiyun Gao, Zheng Li, Mehrdad Negahban
Dynamic Fracture Analysis Of Polycarbonate By The Optical Method Of Caustics, Guiyun Gao, Zheng Li, Mehrdad Negahban
Department of Mechanical and Materials Engineering: Faculty Publications
Glassy polycarbonate (PC) is a widely used engineering material in industries, since it has high strength and toughness as well as good transparency. However, these advantages of PC can be suppressed by physical aging, especially its dynamic fracture toughness. In addition, the material properties of PC can be changed dramatically after large plastic compressive deformation, and it can show obvious orthotropic behavior. Here, the combined effect of aging and plastic compressive deformation on dynamic facture of PC was investigated by the optical method of caustics. The dynamic reflective method of caustics for orthotropic materials was developed here to study the …
Kolsky Bar Experiment For High-Rate Large Deformations Of Polycarbonate, Jason Gerald Vogeler
Kolsky Bar Experiment For High-Rate Large Deformations Of Polycarbonate, Jason Gerald Vogeler
Department of Engineering Mechanics: Dissertations, Theses, and Student Research
Polycarbonate (PC) is a tough, transparent engineering thermoplastic. Its impact strength and ability undergo large plastic deformations without shatter make PC an ideal protective material for impact-resilient eyewear, aircraft windows and transparent armor. A good understanding of the response of this material to large deformations at high strain rates is critical for its utilization in these applications. To this end, a striker-less Kolsky bar device is employed in this work for the needed material characterization. The apparatus allow impulsive torsion and/or compression loadings with pulse durations sufficiently long for the plastic flow behavior to develop fully. Three new testing techniques …
Anomalous Loss Of Toughness Of Work Toughened Polycarbonate, Shawn E. Meagher
Anomalous Loss Of Toughness Of Work Toughened Polycarbonate, Shawn E. Meagher
Department of Engineering Mechanics: Dissertations, Theses, and Student Research
Glassy polymers such as polycarbonate (PC) can be toughened through compressive plastic deformation. The increase in toughness is substantial, showing as much as a fifteen fold increase in the amount of dissipated energy during failure for samples compressed to 50% plastic strain. This toughness increase can be reversed through thermal aging at temperatures below the glass transition temperature (Tg = 147°C).
The combined effect of plastic compression and thermal aging has been studied using Charpy, Single Edge Notch Bending (SENB), and Compact Tension (CT) tests. The tests mapped the response of samples cut along different orientations relative to the …
Thermodynamically Consistent Large Deformation Constitutive Model For Glassy Polymers, Ashwani Kumar Goel
Thermodynamically Consistent Large Deformation Constitutive Model For Glassy Polymers, Ashwani Kumar Goel
Department of Engineering Mechanics: Dissertations, Theses, and Student Research
Polycarbonate(PC), like most glassy polymers when undergoing large deformations exhibits a very complex thermo-mechanical response. We look at PC as a model glassy polymer and examine its response to changes in loading rate, loading direction and temperature. We show that plastic flow in compression is accompanied by a change in the elastic response of PC from isotropic to anisotropic. This provides the necessity to introduce a new modeling method that can capture these changes. A finite deformation plasticity like thermodynamically consistent model is developed to capture this and the observed rate and temperature dependence. For this modeling method, we need …