Mechanical Engineering Commons^™

Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Bruggeman, Nathan Klingbeil, Anthony N. Palazotto

Faculty Publications

Residual stresses developed during additive manufacturing (AM) can influence the mechanical performance of structural components in their intended applications. In this study, thermomechanical residual stress simulations of the laser powder bed fusion (LPBF) process are conducted for both simplified (plate and cube-shaped) geometries as well as five complex lattice geometries fabricated with Inconel 718. These simulations are conducted with the commercial software package Simufact Additive©, which uses a nonlinear finite element analysis and layer-by-layer averaging approach in determining residual stresses. To verify the efficacy of the Simufact Additive© simulations, numerical results for the plate and cube-shape geometries are analyzed for …

Left Ventricle Function And Post-Transcriptional Events With Exercise Training In Pigs, Stephanie L. Samani, Shayne C. Barlow, Lisa A. Freeburg, Traci L. Jones, Marlee Poole, Mark A. Sarzynski, Michael R. Zile, Tarek Shazly, Francis G. Spinale

Faculty Publications

Background

Standardized exercise protocols have been shown to improve overall cardiovascular fitness, but direct effects on left ventricular (LV) function, particularly diastolic function and relation to post-transcriptional molecular pathways (microRNAs (miRs)) are poorly understood. This project tested the central hypothesis that adaptive LV remodeling resulting from a large animal exercise training protocol, would be directly associated with specific miRs responsible for regulating pathways relevant to LV myocardial stiffness and geometry.

Methods and results

Pigs (n = 9; 25 Kg) underwent a 4 week exercise training protocol (10 degrees elevation, 2.5 mph, 10 min, 5 days/week) whereby LV chamber stiffness (KC) …

Enhancing Bridge Resilience And Overheight Vehicle Mitigation Through Innovative Sacrificial Cushion Systems, Aly Mousaad Aly, Marc Hoffmann

Faculty Publications

Transportation departments have made significant strides in addressing the challenges posed by the increasing weights of trucks on bridges. While there is a growing awareness of overheight vehicle collisions with bridges, implementing effective countermeasures remains limited. The susceptibility of bridges to damage from such collisions is on the rise, further exacerbated by unpredictable lateral impact forces. This study employs nonlinear impact analysis to assess the response of an unprotected vehicle-girder model, yielding realistic deformation outcomes comparable to observed impacts on the US-61 bridge. Predictions for a truck traveling at 112.65 km/h indicate deformations of 0.229 m, 0.161 m, and 0.271 …

Review Of Computational Models For Large-Scale Mdao Of Urban Air Mobility Concepts, Darshan Sarojini, Marius L. Ruh, Jiayao Yan, Luca Scotzniovsky, Nicholas C. Orndorff, Ru Xiang, Han Zhao, Joshua J. Krokowski, Michael Warner, Sebastiaan Pc Van Schie, Ashley Cronk, Alexandre T. R. Guibert, Jeffrey T. Chambers, Lauren Wolfe, Rachel Doring, Robin Despins, Cibin Joseph, Ryan Anderson, Andrew Ning, Hyunjune Gill, Seongkyu Lee, Zeyu Cheng, Zhi Cao, Chunting Mi, Y Shirley Meng, Christopher Silva, Jiun-Shyan Chen, H. Alicia Kim, John T. Hwang

Faculty Publications

The advent of Urban Air Mobility (UAM) has necessitated a paradigm shift in aircraft design from traditional regression methods to physics-based analysis and the use of modern computational methods. This paper explores the intricacies of UAM aircraft design, acknowledging the limitations of historical empirical equations and advocating for the use of physics-based tools in the early stages of the design process. It underscores the importance of Multidisciplinary Design, Analysis, and Optimization (MDAO) as a means to integrate physics-based tools for conceptual design, facilitating decisions on configuration and sizing. The paper presents a comprehensive survey and review of computational models across …

A Personal Tribute To Professor Ashok Midha, Larry L. Howell

Faculty Publications

When I received the news that Professor Ashok Midha had passed away, I was grieved by the unexpected news. But I also felt another emotion: gratitude for having known him. I am grateful for him, for the opportunity I had to learn from him, and for the influence he has had on my life and career. I wanted to honor his memory in some way. This document is in response to that desire.

Some of my thoughts at his passing are summarized in the first chapter and the conclusion. The other writing is taken from a draft of my personal …

Thermal Atomization On Superhydrophobic Surfaces Of Varying Temperature Jump Length, Eric D. Lee, Daniel Maynes, Julie Crockett, Brian D. Iverson

Faculty Publications

This paper presents an experimental study of drop impingement and thermal atomization on hydrophobic and superhydrophobic (SH) surfaces. Superhydrophobic surfaces having both microscale and nanoscale geometry are considered. Microscale SH surfaces are coated with a hydrophobic coating and exhibit micropillars and cavities which are classified using the surface solid fraction and center to center pitch. The solid fraction and pitch values explored in this study range from 0.05-1.0 and 8-60 μm respectively. Nanoscale textured surfaces are created by applying a blanket layer of carbon nanotubes. Both types of surfaces are further classified by a temperature jump length (λ …

Impact Of Silicon Ion Irradiation On Aluminum Nitride-Transduced Microelectromechanical Resonators, David D. Lynes, Joshua Young, Eric Lang, Hengky Chandrahalim

Faculty Publications

Microelectromechanical systems (MEMS) resonators use is widespread, from electronic filters and oscillators to physical sensors such as accelerometers and gyroscopes. These devices' ubiquity, small size, and low power consumption make them ideal for use in systems such as CubeSats, micro aerial vehicles, autonomous underwater vehicles, and micro-robots operating in radiation environments. Radiation's interaction with materials manifests as atomic displacement and ionization, resulting in mechanical and electronic property changes, photocurrents, and charge buildup. This study examines silicon (Si) ion irradiation's interaction with piezoelectrically transduced MEMS resonators. Furthermore, the effect of adding a dielectric silicon oxide (SiO₂) thin film is …

Empowering Student Success: Unlocking The Potential Of Project-Based Steel Design Education, Aly Mousaad Aly

Faculty Publications

In the pursuit of student success, it is essential to acknowledge that a singular teaching style does not universally cater to all students. The educator's crucial role lies in creating an optimal learning environment that fosters students' endeavors to excel. This endeavor transcends mere classroom success or employment prospects, encompassing a broader impact on societal well-being. An experiential learning approach, where students actively engage in practical tasks, emerges as the most effective mode of instruction. Integrating project-based learning activities into the curriculum holds immense potential for enhancing student learning. Additionally, the utilization of analysis software tools like FTool and STAAD …

Vortex Particle Method For Electric Ducted Fan In Non-Axisymmetric Flow, Eduardo Alvarez, Cibin Joseph, Andrew Ning

Faculty Publications

The vortex particle method has been reformulated in recent work as a large eddy simulation (LES) in a scheme that is both meshless and numerically stable, solving long-standing issues of numerical stability. In this study, we build upon this meshless LES scheme to create a simulation framework for electric ducted fans. This poses the challenge of introducing solid boundaries in the vorticity form of the Navier-Stokes equations without a mesh. Rotor blades are introduced in our computational domain through an actuator line model (ALM) following well-established practices for LES. A novel, vorticity-based, actuator surface model (ASM) is developed for the …

User Guide For Urban Canopy Modeling In Wrf. Version 1.0, Corey L. Smithson, Natalie J. White, Hans R. Klomp, Eric C. Monson, Bradley R. Adams

Faculty Publications

Researchers at Brigham Young University (BYU) have developed this guide for running a WRF simulation using a single layer urban canopy model (UCM). This was developed specifically for the Greater Salt Lake Area but is adaptable to other urban areas. This guide includes information on running WRF simulations to study theoretical urban growth scenarios.

Large Eddy Simulation For Empirical Modeling Of The Wake Of Three Urban Air Mobility Vehicles, Denis-Gabriel Caprace, Andrew Ning

Faculty Publications

Recent advances in urban air mobility have driven the development of many new VTOL concepts. These vehicles often feature original designs departing from the conventional helicopter configuration. Due to their novelty, the characteristics of the super-vortices forming in the wake of such aircraft are unknown. However, these vortices may endanger any other vehicle evolving in their close proximity, owing to potentially large induced velocities. Therefore, improved knowledge about the wakes of VTOL vehicles is needed to guarantee safe urban air mobility operations. In this work, we study the wake of three VTOL aircraft in cruise by means of large eddy …

Large Deflection Analysis Of General Beams In Contact-Aided Compliant Mechanisms Using Chained Pseudo-Rigid-Body Model, Mohui Jin, Collin Ynchausti, Xianmin Zhang, Zhou Yang, Benliang Zhu, Larry L. Howell

Faculty Publications

The nonlinear analysis and design of contact-aided compliant mechanisms (CCMs) are challenging. This paper presents a nonlinear method for analyzing the deformation of general beams that contact rigid surfaces in CCMs. The large deflection of the general beam is modeled by using the chained pseudo-rigid-body model. A geometry constraint from the contact surface is developed to constrain the beam’s deformed configuration. The contact analysis problem is formulated based on the principle of minimum potential energy and solved using an optimization algorithm. Besides, a novel technique based on the principle of work and energy is proposed calculate the reaction force/moment of …

A Model For Multi-Input Mechanical Advantage In Origami-Based Mechanisms, Jared Butler, Adam Shrager, Timothy Simpson, Landen Bowen, Mary Frecker, Robert Lang, Eric Wilcox, Paris Von Lockette, Larry L. Howell, Spencer P. Magleby

Faculty Publications

Mechanical advantage is traditionally defined for single input and single-output rigid-body mechanisms. A generalized approach for identifying single-output mechanical advantage for a multiple-input compliant mechanism, such as many origami-based mechanisms, would prove useful in predicting complex mechanism behavior. While origami-based mechanisms are capable of offering unique solutions to engi neering problems, the design process of such mechanisms is complicated by the interaction of motion and forces. This paper presents a model of the mechanical advantage for multi input compliant mechanisms and explores how modifying the parameters of a model affects their behavior. The model is used to predict the force-deflection …

Fast-, Light-Cured Scintillating Plastic For 3d-Printing Applications, Brian G. Frandsen, Michael Febbraro, Thomas Ruland, Theodore W. Stephens, Paul A. Hausladen, Juan J. Manfredi, James E. Bevins

Faculty Publications

Additive manufacturing techniques enable a wide range of possibilities for novel radiation detectors spanning simple to highly complex geometries, multi-material composites, and metamaterials that are either impossible or cost prohibitive to produce using conventional methods. The present work identifies a set of promising formulations of photocurable scintillator resins capable of neutron-gamma pulse shape discrimination (PSD) to support the additive manufacturing of fast neutron detectors. The development of these resins utilizes a step-by-step, trial-and-error approach to identify different monomer and cross-linker combinations that meet the requirements for 3D printing followed by a 2-level factorial parameter study to optimize the radiation detection …

Developable Mechanisms On Right Conical Surfaces, Lance P. Hyatt, Spencer P. Magleby, Larry L. Howell

Faculty Publications

An approach for designing developable mechanisms on a conical surface is presented. By aligning the joint axes of spherical mechanisms to the ruling lines, the links can be created in a way that the mechanism conforms to a conical surface. Terminology is defined for mechanisms mapped onto a right cone. Models are developed to describe the motion of the mechanism with respect to the apex of the cone, and connections are made to cylindrical developable mechanisms using projected angles. The Loop Sum Method is presented as an approach to determine the geometry of the cone to which a given spherical …

A Design Approach To Fully Compliant Multistable Mechanisms Employing A Single Bistable Mechanism, Yanjie Gou, Guimin Chen, Larry L. Howell

Faculty Publications

A fully compliant multistable mechanism is a monolithic structure that is capable of staying at multiple positions without power input, and has many applications including switches, valves, positioners. However, it is difficult to design such a mechanism because of the complexities of the multistable behavior, the practical stress limits and the buckling constraints. This paper discusses the design approach for fully compliant multistable mechanisms which employs a single bistable mechanism and several end-effectors connected in series. The force-displacement characteristics of the end-effectors are derived using the pseudo-rigid-body model. The design approach to the fully compliant multistable mechanism is provided to …

On The Modeling Of A Contact-Aided Cross-Axis Flexural Pivot, Pietro Bilancia, Giovanni Berselli, Spencer P. Magleby, Larry L. Howell

Faculty Publications

This paper reports the study of a planar Cross-Axis Flexural Pivot (CAFP) comprising an additional contact pair. The proposed device turns useful for applications requiring a revolute joint that behaves differently when deflecting clockwise/anti-clockwise. The presence of the contact pair reduces the free length of one flexures, resulting in a considerable increment of the overall joint stiffness. The pivot behaviour is investigated, for different load cases, via the ChainedBeam-Constraint Model (CBCM), namely an accurate method to be applied in large deflection problems. A framework comprising Matlab and ANSYS is developed for testing the CAFP performances in terms of rotational stiffness, …

Kinetostatic And Dynamic Modeling Of Flexure-Based Compliant Mechanisms: A Survey, Mingxiang Ling, Larry L. Howell, Junyi Cao, Guimin Chen

Faculty Publications

Flexure-based compliant mechanisms are becoming increasingly promising in precision engineering, robotics and other applications due to the excellent advantages of no friction, no backlash, no wear, and minimal requirement of assembly. Because compliant mechanisms have inherent coupling of kinematic- mechanical behaviors with large deflections and/or complex serial-parallel configurations, the kinetostatic and dynamic analyses are challenging in comparison to their rigid-body counterparts. To address these challenges, a variety of techniques have been reported in a growing stream of publications. This paper surveys and compares the conceptual ideas, key advances, applicable scopes and open problems of the state-of-the-art kinetostatic and dynamic modeling …

Rigidly Foldable Thick Origami Using Designed-Offset Linkages, Robert J. Lang, Nathan Brown, Brian Ignaut, Spencer P. Magleby, Larry L. Howell

Faculty Publications

We present new families of thick origami mechanisms that achieve rigid foldability and parallel stacking of panels in the flat-folded state using linkages for some or all of the hinges between panels. A degree-four vertex results in a multi-loop eight-bar spatial mechanism that can be analyzed as separate linkages. The individual linkages are designed so that they introduce offsets perpendicular to the panels that are mutually compatible around each vertex. This family of mechanisms offers the unique combination of a planar unfolded state, parallel-stacked panels in the flat folded state, and kinematic single-degree-of-freedom motion from the flat- unfolded to the …

Heat Set Creases In Polyethylene Terephthalate (Pet) Sheets To Enable Origami-Based Applications, Brandon Sargent, Nathan Brown, Brian D. Jensen, Spencer P. Magleby, William G. Pitt, Larry L. Howell

Faculty Publications

Polyethylene terephthalate (PET) sheets show promise for application in origami-based engineering design. Origami-based engineering provides advantages that are not readily available in traditional engineering design methods. Several processing methods were examined to identify trends and determine the effect of processing of PET sheets on the crease properties of origami mechanisms in PET. Various annealing times, temperatures, and cooling rates were evaluated and data collected for over 1000 samples. It was determined that annealing temperature plays the largest role in crease response. An increase in the crystallinity of a PET sheet while in the folded state likely increases the force response …

An Origami-Based Medical Support System To Mitigate Flexible Shaft Buckling, Brandon Sargent, Jared Butler, Kendall Seymour, David Bailey, Brian D. Jensen, Spencer P. Magleby, Larry L. Howell

Faculty Publications

This paper presents the development of an origami-inspired support system (the OriGuide) that enables the insertion of flexible instruments using medical robots. Varying parameters of a triangulated cylindrical origami pattern were combined to create an effective highly-compressible anti-buckling system that maintains a constant inner diameter for supporting an instrument and a constant outer diameter throughout actuation. The proposed origami pattern is composed of two repeated patterns: a bistable pattern to create support points to mitigate flexible shaft buckling and a monostable pattern to enable axial extension and compression of the support system. The origami-based portion of the device is combined …

A Cprbm-Based Method For Large-Deflection Analysis Of Contact-Aided Compliant Mechanisms Considering Beam-To-Beam Contacts, Mohui Jin, Benliang Zhu, Jiasi Mo, Zhou Yang, Xianmin Zhang, Larry L. Howell

Faculty Publications

Contact-aided compliant mechanisms (CCMs) utilize contact to achieve enhanced functionality. The contact phenomenon of CCMs increases the difficulties of their analysis and design, especially when they exhibit beam-to-beam contact. Considering the particularity of CCMs analysis, which is more about the mechanisms’ deformation, this paper presents a numerical method to analyze the large deflection and stress of the CCMs considering beam-to-beam contacts. Based on our previous work on beam-to-rigid contact, the large deformation of general beams in CCMs is modeled by using the chained pseudo-rigid-body model (CPRBM). An approximation based on the geometric information of CPRBM is proposed in this paper …

Design Of Regular 1d, 2d, And 3d Linkage-Based Tessellations, Alden D. Yellowhorse, Nathan Brown, Larry L. Howell

Faculty Publications

Linkage origami is one effective approach for addressing stiffness and accommodating panels of finite size in origami models and tessellations. However, successfully implementing linkage origami in tessellations can be challenging. In this work, multiple theorems are presented that provide criteria for designing origami units or cells that can be assembled into arbitrarily large tessellations. The application of these theorems is demonstrated through examples of tessellations in two and three dimensions.

Membrane-Enhanced Lamina Emergent Torsional Joints For Surrogate Folds, Guimin Chen, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Lamina emergent compliant mechanisms (including origami-adapted compliant mechanisms) are mechanical devices that can be fabricated from a planar material (a lamina) and have motion that emerges out of the fabrication plane. Lamina emergent compliant mechanisms often exhibit undesirable parasitic motions due to the planar fabrication constraint. This work introduces a type of lamina emergent torsion (LET) joint that reduces parasitic motions of lamina emergent mechanisms (LEMs), and presents equations for modeling parasitic motion of LET joints. The membrane joint also makes possible one-way joints that can ensure origami-based mechanisms emerge from their flat state (a change point) into the desired …

Deployable Convex Generalized Cylindrical Surfaces Using Torsional Joints, Todd G. Nelson, Jared T. Burton, Curtis G. Nelson, Luis M. Baldelomar Pinto, Zhicheng Deng, Larry L. Howell

Faculty Publications

The ability to deploy a planar surface to a desired convex profile with a simple actuation can enhance foldable or morphing airfoils, deployable antennae and reflectors, and other applications where a specific profile geometry is desired from a planar sheet. A model using a system of rigid links joined by torsional springs of tailorable stiffness is employed to create an approximate curved surface when two opposing tip loads are applied. A system of equations describing the shape of the surface during deployment is developed. The physical implementation of the model uses compliant torsion bars as the torsion springs. A multidimensional …

Limits Of Extramobile And Intramobile Motion Of Cylindrical Developable Mechanisms, Jared Butler, Larry L. Howell, Spencer P. Magleby, Jacob Greenwood

Faculty Publications

Mechanisms that can both deploy and provide motions to perform desired tasks offer a multifunctional advantage over traditional mechanisms. Developable mechanisms (DMs) are devices capable of conforming to a predetermined developable surface and deploying from that surface to achieve specific motions. This paper builds on the previously identified behaviors of extramobility and intramobility by introducing the terminology of extramobile and intramobile motion, which define the motion of developable mechanisms while interior and exterior to a developable surface. The limits of motion are identified using defined conditions. It is shown that the more difficult of these conditions to kinematically predict may …

Analysis Of The Rigid Motion Of A Conical Developable Mechanism, Mckell Woodland, Michelle Hsiung, Erin L. Matheson, C Alex Safsten, Jacob Greenwood, Denise M. Halverson, Larry L. Howell

Faculty Publications

We demonstrate analytically that it is possible to construct a developable mechanism on a cone that has rigid motion. We solve for the paths of rigid motion and analyze the properties of this motion. In particular, we provide an analytical method for predicting the behavior of the mechanism with respect to the conical surface. Moreover, we observe that the conical developable mechanisms specified in this paper have motion paths that necessarily contain bifurcation points which lead to an unbounded array of motion paths in the parameterization plane.

Load-Displacement Characterization In Three Degrees Of Freedom For General Let Arrays, Nathan A. Pehrson, Pietro Bilancia, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Lamina emergent torsion (LET) joints for use in origami-based applications enables folding of panels. Placing LET joints in series and parallel (formulating LET arrays) opens the design space to provide for tunable stiffness characteristics in other directions while maintaining the ability to fold. Analytical equations characterizing the elastic load-displacement for general serial-parallel formulations of LET arrays for three degrees of freedom are presented: rotation about the desired axis, in-plane rotation, and extension/compression. These equations enable the design of LET arrays for a variety of applications, including origami-based mechanisms. These general equations are verified using finite element analysis and, to show …

Zero Torque Compliant Mechanisms Employing Pre-Buckled Beams, Pietro Bilancia, Samuel Porter Smith, Giovanni Berselli, Spencer P. Magleby, Larry L. Howell

Faculty Publications

The concept of a statically balanced mechanism with a single rotational degree of freedom is presented. The proposed device achieves static balancing by combining positive stiff- ness elements and negative stiffness elements within a nuclear domain. Two designs are discussed. The first is composed of an Archimedean spiral and two pinned-pinned pre-buckled beams. The overall mechanism is modeled via an analytical approach and the element dimensions are optimized. The optimal configuration is then tested through finite element analysis (FEA). A second approach replaces the spiral beam with elastic custom-shaped spline beams. An FEA optimization is performed to determine the shape …

Conceptualizing Stable States In Origami-Based Devices Using An Energy Visualization Approach, Jacob Greenwood, Larry L. Howell, Alex Avila, Spencer P. Magleby

Faculty Publications

In many origami-based applications, a device needs to be maintained in one or more fold states. The origami stability integration method (OSIM) presented in this paper pro- vides an approach for graphically combining various techniques to achieve stability. Existing stability techniques are also categorized into four groups based on whether they are intrinsic or extrinsic to the origami pattern and whether they exhibit gradual or non-gradual energy storage behaviors. These categorizations can help designers select appropriate techniques for their applications. The paper also contains de- sign considerations and resources for achieving stability. Finally, two case studies are presented that use …