Mechanical Engineering Commons^™

Study On Human Integrity Management System Maturity Level For Supporting Asset Integrity And Process Safety Implementation, Anggiat M. Sihotang, Dedi Priadi, Datu Rizal Asral

Journal of Materials Exploration and Findings

The human factors (HF) are recognized as one of critical process safety barriers involved in normal and abnormal conditions in the oil and gas industry. In order to strengthen the HF roles as barriers we need to ensure that the actions generated are based on a valid risk assessment of the operation to be addressed by a relevant human factor analysis. Organizations within the oil and gas process have made much progress in understanding and implementing HF improvement programs. However, organizations are not always clear about what are their current situations in managing HF, their priorities for HF to be …

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …

Effects Of Ti Addition On The Characteristics Of Al-10zn-6mg-2si/Zro2 Composites Produced By Squeeze Casting, Qesha Diva Prameshvara, Pipin Indah Lestari, Bondan Tiara Sofyan

Journal of Materials Exploration and Findings

Metal matrix composite (MMC) with 7xxx aluminum matrix is potential for ballistic applications due to the combination of strength, toughness, and light weight. Previous study successfully produced aluminum-based composites with SiC particles which were able to stop type III bullet, however cracks remained on back of the plate. Therefore, in this research, SiC was replaced by zirconia (ZrO₂) due to its high fracture toughness. Ti-B grain refiner was added to further improve toughness through grain boundary strengthening mechanism. This research developed 5 vol.% ZrO₂ strengthened Al-10Zn-6Mg-2Si composite with addition of Al-5Ti-1B grain refiner produced through squeeze casting …

Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Hydrocarbon releases might result in serious consequences in various aspects. In addition to the contribution to environmental pollution, repetitive leakages need high repair costs. This study aim is to minimize potential repetitive leakage for other typical 3-phase piping systems. We conducted the risk assessment by adopting Risk Based Inspection (RBI) API 581 to identify risk level, calculating piping lifetime, recommended inspection plan and mitigations. The most relevant root causes can be obtained through quantitative Fault Tree Analysis (FTA). Observation and investigation was taken from eight 3-phase piping systems that experienced repetitive leakages. It has been found that the risk level …

Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj

Journal of Materials Exploration and Findings

The production of metal and alloy products requires the use of heat treatment, when during the heat treatment process, quenching is a crucial step. The quenching medium can be anything from water, a salt bath, oil, air and gas. In a vacuum furnace, pressurized gas, most frequently nitrogen (N₂) gas, serves as one of the quenching mediums. One of the drawbacks of the quenching process is the distortion and dimensional change of the parts. This paper aims to investigate the influence of nitrogen gas quenching pressure on the distortion and dimensional change of aerospace actuator gear planet parts …

Dependence Of The Granulometric Composition Of Chalk During Granulation In A Turbulized Layer, N.A. Annaev, S.Kh. Nurmukhamedov, Zh.V. Sultonov, N.Sh. Khudoiberdieva

Chemical Technology, Control and Management

The article presents the results of an experimental study on chalk granulation in the turbulized layer of a turboblade granulator. The design of the apparatus combines the following sequential processes: grinding, granulating and compacting newly formed granules. In addition, this device has the ability to carry out both rotational and reciprocating motion. It has been established that preliminary grinding of the feedstock increases the efficiency of the granulation process and improves the quality of the finished product. In the experiments, four substances were used to create 2 astringent suspensions and the optimal combination and their ratios were determined. The experiments …

Wire Deflection Investigation During Wedm Of Aisi 304 Stainless Steel: An Experimental And Numerical Study, Sara A. El-Bahloul, Mohamed G. Elkhateeb

Mansoura Engineering Journal

Wire electrical discharge machining (WEDM) is a specific form of electrical discharge machining that employs a small diameter wire electrode to cut a narrow kerf in the workpiece. Since the wire deflection has a negative effect on the performed cutting, this research seeks to study the resultant wire deflection during WEDM of AISI 304 stainless steel. This study is performed with the help of three types of modeling; namely, mathematical modeling, experimental modeling, and thermo-mechanical finite element modeling. The mathematical modeling is performed to analyze the stresses and the wire lag, while the experimental modeling is achieved to observe the …

Risk Management Of Carbon Steel Piping In Sweet Environment Multiphase Fluid Production, Triadhi Panthun Tiggor, Rini Riastuti

Journal of Materials Exploration and Findings

As well reserved depleted and limited, it is necessary to lower the capital expenditure so that lifting SZ reservoir be more profitable. This article first contextualizes the effort done to increase the hydrocarbon lifting in a mature field. Despite the importance to sustain the production, and massive studies done to quantify the associate risk, no structured methodology proposed to manage the risk in respect to optimize the production expenditure by selection of carbon steel as alternative for corrosion resistance material piping. Hence, this article proposed a framework to support the decision-making process to operate in safely manner. Real case study …

Dynamic Rbi With Central Difference Method Approach In Calculation Of Uniform Corrosion Rate: A Casestudy On Gas Pipelines, M.Riefqi Dwi Alviansyah, Fernanda Hartoyo, Zahra Nadia Nurullia, Ari Kurniawan

Journal of Materials Exploration and Findings

The oil and gas industry generally uses a piping system to drain fluids. Even though the pipes used have been well designed, the use of pipes as a means of fluid transportation still provides the possibility of failure that can occur at any time, one of which is due to uniform corrosion. The use of standard Risk Based Inspection (RBI) according to the API RBI 581 document has been widely used to anticipate potential failures to pipe components. The use of standard RBI can reduce the risk of failure significantly. Because the standard RBI considers the component risk value to …

Performance Comparison Of Several Control Algorithms For Tracking Control Of Pantograph Mechanism, Laylaa Mahmoud Eng, Mohamed Shamseldin Dr, Mohamed Sallam Dr, Abdelghany Mohamed Prof

Future Engineering Journal

A sort of parallel manipulator known as a pantograph robot mechanism was created primarily for industrial requests that required high precision and satisfied speed. While tracking a chosen trajectory profile requires a powerful controller. Because it has four active robot links and one robot passive link in place of just two links like the open chain does, it can carry more loads than the open chain robot mechanism while maintaining accuracy and stability. The calculated model for a closed chain pantograph robot mechanism presented in this paper takes into account the boundary conditions. For the purpose of simulating the dynamics …

Relative Rate Observer Self-Tuning Of Fuzzy Pid Virtual Inertia Control For An Islanded Microgrid, Ahmed H. Mohamed, Helmy M. El Zoghby, Mohiy Bahgat, A. M. Abdel Ghany

Future Engineering Journal

Expanding the usage of renewable energy in islanded microgrids leads to a reduction in its total inertia. Low inertia microgrids have difficulties in voltage and frequency control. That affected saving its stability and preventing a blackout. To improve low inertia islanded microgrids' dynamic response and save their stability, this paper presented relative rate observer self-tuning fuzzy PID (RROSTF-PID) based on virtual inertia control (VIC) for an islanded microgrid with a high renewable energy sources (RESs) contribution. RROSTF-PID based on VIC's success in showing remarkable improvement in the microgrid's dynamic response and enhancement of its stability. Moreover, it handles different contingency …

Preface Of Volume 1 Issue 1 On Journal Of Materials Exploration And Findings (Jmef), Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

No abstract provided.

The Optimization Of Failure Risk Estimation On The Uniform Corrosion Rate With A Non-Linear Function, Fernanda Hartoyo, Jaka Fajar Fatriansyah, Imam Abdillah Mas'ud, Farhan Rama Digita, Hanna Ovelia, Datu Rizal Asral

Journal of Materials Exploration and Findings

Failures in the oil and gas pipeline system are conditions that must be avoided and anticipated because the losses due to the failures can occur at a very high level. Internal corrosion is one of the significant causes of the failures in pipeline systems. In addition, this type of corrosion is due to the high content of carbon dioxide and other corrosive substances in crude oil and natural gas. Therefore, an optimal inspection scheduling system is required to prevent the possibility of pipeline failures due to corrosion and to avoid any overspending on the budget due to excessive inspection scheduling. …

Contents, Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

No abstract provided.

The Effective Strategies For Mitigation The Impact Of Covid-19 On Construction Projects In Egypt, Nora Magdy Essa, Ibrahim Mahdi, Hassan Mohamed Ibrahim

Future Engineering Journal

From the time when the first narrated infections in Wuhan China, in late 2019, COVID-19 has had a substantial peal on human life and health. By the early of 2020, the World Health Organization (WHO) announced the eruption of COVID-19, a public health crisis of international concern. On 11 March 2020, the World Health Organization officially announced COVID-19 a pandemic. The first case was infected in Egypt of covid-19 on Feb 14, 2020 (Gilbert et al., 2020). On 16 March 2020, the Egyptian Government began issuing decisions as preventative courses as part of the country's inclusive plan to cope with …

Estimating The Weights Of Latticed Power Transmission Towers Using Genetic Programming, Ahmed M. Ebid Dr.

Future Engineering Journal

The recent booming in the power network industry inspired a lot of researchers to develop models to estimate the optimum cost of transmission towers. Unlike previous researches which depended on design the tower from scratch, this research depends on collecting actual database from several projects around the globe and applying the well-known (GP) technique to develop a model to predict the tower weight. The accuracy of the developed formula was about 84%. The developed model could be used in early tender stage or to check design economy.

Strategic Energy Master Planning For Carbon Neutrality, Marie Patterson

CSU Journal of Sustainability and Climate Change

Universities across the United States are generating goals to be more sustainable and carbon neutral. The energy used in existing buildings on campuses amount to a large volume of greenhouse emissions and must be reduced to help achieve neutrality goals. Strategic Energy Master Plans are instrumental to support these goals through the development of recommendations to reduce energy. Calculating the energy use intensity for existing buildings, a main component of a Strategic Energy Master Plan, can help the campus understand where energy is being used the most. With this information the highest energy consuming buildings can be the focus of …

Problem Solving Methods For Synthesis Of Physical Principles Of Mechatronic Module Operations In Intelligent Robotic Systems, Nazarov Khayriddin Nuritdinovich

Chemical Technology, Control and Management

The scientific paper investigates the methods for solving problems of synthesis of physical principles of operation of mechatronic modules of intelligent robotic systems are considered.

In addition, it deals with the specifics of the process of synthesis of the physical principles of the operation of mechatronic modules using predicate models, list models and information matrices of physical and technical effects.

It shows the interpretation of the components of the model of the system for the synthesis of the physical principles of operation of mechatronic modules of intelligent robotic systems and automatic control and the features of the synthesis algorithm for …

A Dynamic Programming Approach To Determine Optimum Modularity Level In Industrial Packaging, Marshal Louie, Kumar B

Journal of Applied Packaging Research

Modular packaging facilitate customization for accommodating variable product sizes in a product family. When determining package sizes for product variability, packaging engineers does not find difficulty to determine package dimension for less product variety whereas if the product variety is more, then determining the dimension of modular package involves complex decision-making and time-consuming process to find the optimal solution. This in turn directly impacts the overall lead time of the supply chain. Thus, in this paper a dynamic programming is developed to determine the quantity and dimension of modular packages for every demand of assorted products sizes. The program helps …

Evaluation Of A Bulge Reduction Technology For Corrugated Fiberboard Containers Under Static Compression, Daan Peleman, Jay Singh, Koushik Saha, S. Roy

Journal of Applied Packaging Research

This research examines the effect of top-to-bottom static compression load on the bulge of RSC containers. The study compares a control regular slotted container (RSC) constructed with corrugated fiberboard to tape-reinforced designs. The bulge reduction, achieved using various tape placements and conditioning environments, were measured. Currently, no research on the effect of reinforcement tape towards reduction in the out-of-plane displacement (bulging) of the corrugated fiberboard panels has been undertaken. Samples related to four different container designs, varying by presence, quantity and the position of the reinforcement tape on the vertical panels, were tested and analyzed. The study involved the use …

Development And Experimental Investigation Of Modular Crates For Industrial Packaging Applications, Marshal Louie, Kumar B

Journal of Applied Packaging Research

For the increased product varieties, engineered plywood crate production technique could not facilitate box size optimization. This paper investigates the implementation of modularity function onto the plywood crate to resize the pack cube volume on customer requirement and to reduce space wastage inside the box. This is achieved by using a new joint technique called “Flat- Post Tongue Joint”. The full-sized experimental work is carried out comprising Flexural test analysis on Flat-Post Tongue joint, Tensile test analysis on tongue joint and Box Compression Test analysis on the two developed models of modular crates namely Modifiable Reinforced Plywood Crate (MRPC) and …

Modular Crates – A Holistic Design Approach For Optimizing Cube Size In Industrial Packaging, Marshal Louie, Kumar B

Journal of Applied Packaging Research

Global market is a field where all industries strive to provide personalized product for every customer demand in order to compete with their competitors in the business battlefield. Product personalization varies with customer to customer which increases the product variety. When the product size variability is vast, producing packages for every individual product is not only difficult but also increases the design time, production time, total manufacturing cost and inventory cost. For the present scenario, Industrial packages does not opt customizability for variable product sizes. Customized package for personalized product is achievable only by redesigning the existing distribution package with …

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …

Answering Food Insecurity: Serving The Community With Food And Knowledge Using Technology, Courtney Simpson

Purdue Journal of Service-Learning and International Engagement

The courses of Tech120, CGT110, and ENGT 180/181 and Red Gold at Purdue collaborated to design a robot that would plant and water a garden for a local community charter school. The students centered the project on the users’ needs for fresh food, nutrition education, and early exposure to STEM for children. The school, Anderson Preparatory Academy (APA), is comprised of many children who come from low-income families and are in the free or reduced lunch program. Inspired from “Farm Bot,” a similar system that allows for almost hands-free gardening, the “Boiler Bot” is designed to be scalable so children …

Advances In Composite Manufacturing Of Helicopter Parts, Tobias A. Weber, Hans-Joachim K. Ruff-Stahl

International Journal of Aviation, Aeronautics, and Aerospace

This study investigates and compares different methods for improving standard autoclave composite manufacturing in order to find suitable approaches to a more efficient composite production. The goal is not only a reduction in manufacturing times and costs but also quality enhancement. Improved part quality while decreasing costs enables a manufacturer of composite parts to expand its market share, especially in the helicopter market, which has been constantly shrinking over the last two years. Various approaches such as improved tooling technology, the use of automated systems for lamination as well as outsourcing are examined to provide an overview of possible advancements …

Technology Innovations And The Financial Services Industry., Olubukola Akinniyi Akinwunmi

Bullion

This article explores the future of the financial services industry in the context of new technologies. Technological innovations were reviewed and likely implications for the industry were highlighted. The article suggests that a symbiotic relationship among new and incumbent financial services providers will benefit the industry. Since technology is re-defining the financial services industry and the global financial system as undergone transformation in the last couple of decades.

Crutching Cradles Can Work Well, N M. Marney, R. A. Mills

Journal of the Department of Agriculture, Western Australia, Series 4

Crutching cradles allow successful do-it-yourself crutching if a continuous flow of sheep can be maintained. This article describes some units available and discusses costs.

Designing Yards For Sheep, Department Of Agriculture, Western Australia

Journal of the Department of Agriculture, Western Australia, Series 4

This article has been adapted from a report of the 1976 Sheep and Wool Refresher Course.

The officers attending the Course inspected W. A. farms, and then met in groups to discuss what they had seen, and to pool their experience in compiling a report. This article has been adapted from the report of the group working on the topic "Sheep yards and facilities".

The W. A. representative in the group working on sheep yard design was Mr John Wise of the Department's Katanning office.

The principals discussed here should help farmers either design new sheep yards, or improve the …

How Many Acres Per Hour?, J G. Drever

Journal of the Department of Agriculture, Western Australia, Series 4

MANY farm tractor operators don't know exactly how much land is covered in an hour by implements drawn by their tractors. This information, useful on any farm where tractors are used, is of particular value in contract work.

The capacity of the machine or implement, or in other words, its rate of working, depends on the width of the machine, how fast it travels, how efficiently it is operated and the time it works.

Australian Tractor Test Report No. 58 : Massey-Ferguson 165, G H. Vasey, W. T. Brown

Journal of the Department of Agriculture, Western Australia, Series 4

THE Massey-Ferguson 165 is a general purpose farm tractor. The test tractor gave 50 drawbar h.p. with 59 h.p. at the P.T.O. at rated engine speed it comes within Class 5 of the Australian Standard Classification of Wheeled Tractors for Agricultural Purposes, AS Dl 0-1967. It is equipped with 18.4 x 28 in. pneumatic tyres. It has a threespeed gear box with a ratio change giving 6 forward and reverse speeds.