Mechanical Engineering Commons^™

Molten Aluminum Capillary Hole-Filling, Cheng-Nien Yu

Theses and Dissertations--Mechanical Engineering

The presence of micrometeoroids and space debris in open space raises the question of a mitigation of the damage caused by a possible impact on the man-made structures such as space shuttles, satellites, and the International Space Station. A method achieving metallic sealed hole would be of an interest for development. This dissertation studies a surface tension driven capillary filling/sealing phenomenon in a controlled atmosphere brazing process of aluminum. The filled vs. non-filled results are predictable using minimization of energy, which shows that the outcomes depend heavily on prescribed configurations of the hole. Equilibrium models show excellent agreement with experimental …

Bacterial Cell Wall Characterization Via Atomic Force And Confocal Microscopy, Joree Sandin

Theses and Dissertations--Mechanical Engineering

Poor oral hygiene is a severe global health issue, with about 44% of the Earth’s population suffering from untreated tooth decay, accounting for over $100 billion dollars spent on dental services per year in the United States, alone. Manual treatments, such as brushing, flossing, or swishing with antiseptic rinse are the main ways to alleviate harmful bacteria that cause these oral health problems. Streptococcus mutans (S. mutans) is a group of highly antibiotic, Gram-positive bacteria that heavily contribute to oral cavities, plaque build-up, and potential loosening or loss of dental implants if a biofilm develops. Currently, the mechanism …

Electrophoresis In Heterogeneous Hydrogels And Applications In Surface Patterning, Ning Ge

Theses and Dissertations--Mechanical Engineering

The creation of chemical micropatterns on surfaces makes it possible to add unique chemical functionality to surfaces, modifying properties such as wettability, or even adding the ability to selectively bind other molecules. The creation of biochemical surface patterning in particular is useful in a variety of fields including tissue engineering and highthroughput drug screening. There are many existing surface patterning techniques which focus on precise control over the patterned geometry, even down to submicron scale features, but they do not allow local control over chemical concentration. So the results are high resolution patterns with binary concentration. There are also existing …

Development And Application Of Novel Sound Absorbers, Weiyun Liu

Theses and Dissertations--Mechanical Engineering

The sound absorbers in most common use today are porous materials like fibers and foams. This work examines three alternatives to porous absorbers: microperforated panels, acoustic fabrics, and additively manufactured absorbers. The research is a combination of design, measurement and characterization of their properties, and analysis.

Microperforated panels are thin metallic or plastic panels with sub-millimeter size holes or perforations. Sound absorption can be tuned by adjusting the spacing between the panel and a cavity behind the panel. Several different configurations were considered where the geometry behind the panel was divided up into channels of varying length and cross-sectional area. …

Modeling Thin Fluid Film On A Rotary Bell, Mark Doerre

Theses and Dissertations--Mechanical Engineering

A component of the mission in the Institute of Research for Technology Development at the University of Kentucky is advancing research and development and bringing it to the factory floor for continuous improvement. This dissertation delves into the art and science of rotational fluid mechanics in the context of rotary bell atomizers. One outcome proves that an approximation for calculating fluid film thicknesses on high-speed spinning surfaces inferred while working in cylindrical and spherical coordinate systems can be applied to an arbitrary bell profile. However, the analytical limits of this approximation were not investigated. In all cases, a restriction exists …

The Influence Of Cryogenic Machining On Surface Integrity And Functional Performance Of Titanium Alloys For Biomedical And Aerospace Applications, Ying Sun

Theses and Dissertations--Mechanical Engineering

The excellent properties of titanium alloys such as high strength, as well as good corrosion and fatigue resistance are desirable for the biomedical and aerospace industry. However, the same properties that make titanium alloys desirable in high-performance applications also make these space-age materials “difficult-to-machine” materials, as the titanium alloys exhibit high cutting temperatures because of their high strength and low thermal conductivity.

Cryogenic machining is a severe plastic deformation (SPD) processes which uses liquid nitrogen as the coolant to take away the heat generated during machining in a relatively short time. Cryogenic machining can significantly reduce the cutting temperatures at …

Development Of Universal Solver For High Enthalpy Flows Through Ablative Materials, Umran Duzel

Theses and Dissertations--Mechanical Engineering

Atmospheric entry occurs at very high speeds which produces high temperature around the vehicle. Entry vehicles are thus equipped with Thermal Protection Systems which are usually made of ablative materials. This dissertation presents a new solver that models the atmospheric entry environment and the thermal protection systems. In this approach, both the external flow and the porous heat shield are solved using the same computational domain. The new solver uses the Volume Averaged Navier-Stokes Equations adapted for hypersonic non-equilibrium flow, and is thus valid for both domains. The code is verified using analytical problems, set of benchmarks and also a …

Numerical And Experimental Studies Of Blocked Force Determination On An Offset Interface For Plate And Shell Structures And Duct Acoustic Systems, Keyu Chen

Theses and Dissertations--Mechanical Engineering

Blocked force determination is an alternative to the more routine method of inverse force determination using classical transfer path analysis. One advantage of determining blocked forces is that there is no need for the source to be detached or isolated from the system. Another advantage is that calculated blocked forces are appropriate when modifications are made on the receiver side of the interface. This insures that the blocked forces are suitable for utilization in analysis models where receiver system modifications are considered. Difficulties in using the approach arise when interface locations are difficult to instrument. This thesis demonstrates that blocked …

Coarse-Grained Dynamically Accurate Simulations Of Ionic Liquids At Vacuum-Interface, Tyler D. Stoffel

Theses and Dissertations--Mechanical Engineering

Ionic liquids, possessing improved properties in many areas of technical application, are excellent candidates as components in development of next-generation technology, including ultra-high energy batteries. If they are thus applied, however, extensive interfacial analysis of any selected ionic configuration will likely be required. Molecular dynamics (MD) provides an advantageous route by which this may be accomplished, but can fall short in observing some phenomena only present at larger time/length scales than it can simulate. Often times this is approached by coarse-graining (CG), with which scope of simulation can be significantly increased. However, coarse-grained MD systems are generally known to produce …

Stress Generation In Ni50.3Ti29.7Hf20 Shape Memory Alloys, Utsav Shah

Theses and Dissertations--Mechanical Engineering

Shape memory alloys such as NiTiHf and NiTi have the ability to generate large recovery stresses when they are constrained after pre-straining and then heated above their Austenite Finish Temperature (A_f). In this work Ni_49.9Ti_50.1 (at.%), the most well-known SMA with impressive shape memory properties but limited temperature range and Ni_50.3Ti_29.7Hf₂₀, a promising high temperature shape memory alloy, were characterized to reveal their stress generation capabilities. The effects of pre-straining on stress generation were investigated via martensite reorientation method of NiTi and NiTiHf alloys by loading the samples till …

Influence Of Size Effects On Surface Generation During Finish Machining And Surface Integrity In Ti-6al-4v, Ian S. Brown

Theses and Dissertations--Mechanical Engineering

Finish machining is an essential manufacturing process that is used to enhance the mechanical characteristics of critical components. The deformation that occurs at the tool and workpiece interface in finish machining significantly affects a host of component properties, commonly referred to as “surface integrity” properties. Surface roughness is a machining deformation-affected characteristic that is of high relevance in contemporary manufacturing. However, over recent decades it has been made clear that the material properties of the deformed surface layers are relevant to component performance as well. Predicting the overall surface quality of a machined component is of great relevance to the …

Filtered-Dynamic-Inversion Control For Unknown Minimum-Phase Systems With Unknown Relative Degree, Sumit Suryakant Kamat

Theses and Dissertations--Mechanical Engineering

We present filtered-dynamic-inversion (FDI) control for unknown linear time-invariant systems that are multi-input multi-output and minimum phase with unknown-but-bounded relative degree. This FDI controller requires limited model information, specifically, knowledge of an upper bound on the relative degree and knowledge of the first nonzero Markov parameter. The FDI controller is a single-parameter high-parameter-stabilizing controller that is robust to uncertainty in the relative degree. We characterize the stability of the closed-loop system. We present numerical examples, where the FDI controller is implemented in feedback with mathematical and physical systems. The numerical examples demonstrate that the FDI controller for unknown relative degree …

Capillary Flow Of Liquid Aluminum Alloy In Wetting And Wetting/Non-Wetting Systems, Yangyang Wu

Theses and Dissertations--Mechanical Engineering

In this dissertation, the capillary flow of liquid aluminum alloy in both wetting and wetting/non-wetting systems is investigated.

The impact of gravity and surface topography on the capillary flow has been studied in a wetting/non-wetting assembly (an AA3003/Al₂O₃ wedge-tee configuration). The research includes (i) kinetics of liquid Al-Si-K_xAl_yF_z alloy triple line movements and dynamic macro advancing and receding contact angles and (ii) free surface profiles of the molten alloy driven by surface tension and impacted by gravity. A trade-off between the surface tension and gravity force has been found by calculating the …

Safety Concepts For Every Ride: A Statistical Ensemble Simulation To Mitigate Rotational Falls In Eventing Cross Country, Shannon Wood

Theses and Dissertations--Mechanical Engineering

Rotational falls are the leading cause of death and serious injury in the equestrian sport of eventing. Previous studies to develop safety devices used physical models representing one or at most several physical situations leading to different designs and no common understanding. In this thesis, a statistical ensemble model is developed and applied to generate and evaluate 10,000 different situations that might potentially lead to rotational falls. For accurate statistical representation of the horse and rider inertia distributions, measurements of over 400 training or competing horses and riders were recorded and incorporated. Video was recorded of 218 total competitors approaching …

Development Of Micro-Scale High Aspect Ratio Patterned Features With Electroless Nickel Plating, Lorli Smith

Theses and Dissertations--Mechanical Engineering

This thesis describes a novel method designed to pattern high aspect ratio metallic microscale features using a modified photolithography and electroless nickel plating process. This method utilizes modified photolithography techniques to create a polymer mold that is used to control the location of metal deposition on substrate during electroless nickel plating. In order to generate high aspect ratio mold features, a multiple spin-step process was developed to deposit thick layers of SU-8 photoresist, and inclined lithography was also used to generate tapered sidewalls that could help aid mold removal after plating. Results from electroplating experiments were evaluated using a Zygo …

Carbon Oxidation At The Atomic Level: A Computational Study On Oxidative Graphene Etching And Pitting Of Graphitic Carbon Surfaces, Simon Schmitt

Theses and Dissertations--Mechanical Engineering

In order to understand the oxidation of solid carbon materials by oxygen-containing gases, carbon oxidation has to be studied on the atomic level where the surface reactions occur. Graphene and graphite are etched by oxygen to form characteristic pits that are scattered across the material surface, and pitting in turn leads to microstructural changes that determine the macroscopic oxidation behavior. While this is a well-documented phenomenon, it is heretofore poorly understood due to the notorious difficulty of experiments and a lack of comprehensive computational studies. The main objective of the present work is the development of a computational framework from …

Fabrication And Characterization Of Nickel Plated Micro-Resonators For Noncommutative Orientation Control In Microrobots, Marc Manheim

Theses and Dissertations--Mechanical Engineering

This thesis describes a procedure for fabricating arrays of microstructures out of SU-8 photoresist and nickel, which was developed with the goal of yielding microrobots capable of 1D rotation byway of magnetically-induced beam vibration that could be used for non-commutative orientation control. Several multi-layer geometries were designed, fabricated, tested and refined. In this process, micro-adhesion of multiple SU-8 layers was also studied. A method for depositing nickel via electroless plating was also developed, tested and characterized. While no microrobots were shown to produce rotation, the final results included beams that were capable of magnetically-induced vibration when subjected to an AC …