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Main Effects Screening Study Of Fe/Kclo4 Thermal Battery Heat Pellet Resistive Activation, Bryan T. Steiner

Mechanical Engineering ETDs

Thermal battery iron-potassium perchlorate (Fe/KClO₄) heat pellets are often ignited by explosive igniters or heat paper. An alternative direct electrical ignition method via resistive heating is explored, which could improve thermal battery manufacturability and design flexibility. A main effects screening experiment was performed with the goal of confirming prior observed trends under more realistic test conditions and ranking the importance of design factors, to optimize future experiments and develop knowledge of the performance space. Relevant literature is examined to advance a theoretical understanding of resistive activation. Ignition sensitivity (go/no-go and time to ignition) and ignition energy are primary …