Mechanical Engineering Commons^™

Switching Methods For Three-Dimensional Rotational Dynamics Using Modified Rodrigues Parameters, Matthew Jarrett Banks

Mechanical & Aerospace Engineering Theses & Dissertations

A rigid body in space has three degrees of rotational freedom. As a result, a minimum of three independent parameters is required to define the three-dimensional orientation of a rigid body. As is well known, every set of three independent parameters has at least one orientation where mathematical or geometrical singularities are encountered; therefore, when the use of a three-parameter representation is desired, a method for singularity avoidance must also be considered. A common practice for singularity avoidance is to switch between parameter sets whose singularities occur at different orientations. With this in mind, modified Rodrigues parameters (MRP) are considered …

The Effect Of Through Thickness Reinforcement Angle On The Disbonding Behavior In Skin-Stringer Configuration, Christopher John Morris

Mechanical & Aerospace Engineering Theses & Dissertations

Post-cure through thickness reinforcement is a method used to increase the mechanical properties of composite laminates in the transverse direction. This study conducted a test on skin-stringer structures bonded together in three configurations using an epoxy or thermoplastic adhesive at the interface with reinforcing pins inserted through the laminate thickness located at the edge of the stringer at differing angles between -30º and 30º. The fabrication of these samples in configurations B and C consisted of the use of carbon fiber prepeg laminate at a ply orientation of [0₂90₂]_2s for the skin and [0 90] …

Studies Of Flowfields And Dynamic Stability Characteristics Of A Quadrotor, Engin Baris

Mechanical & Aerospace Engineering Theses & Dissertations

Electric multirotor air vehicles have become a pervasive technology and research topic in industry, academia, and daily life, and small quadrotors are one of the most preferred designs in the multirotor marketplace. However, the configuration of the quadrotors makes aerodynamic interaction effects one of the key factors of the vehicle performance in both hover and non-axial forward flight conditions.

In the present work, aerodynamic characteristics of the cross-configured small quadrotor in hover, edgewise, and maneuvering flight modes were investigated in detail by performing static and dynamic wind tunnel tests at various RPM levels, wind speeds, pitch and yaw angles, and …

Development, Experimental Validation, And Progressive Failure Modeling Of An Ultra-Thin High Stiffness Deployable Composite Boom For In-Space Applications, Jimesh D. Bhagatji

Mechanical & Aerospace Engineering Theses & Dissertations

To maximize the capabilities of nano- and micro-class satellites, which are limited by their size, weight, and power, advancements in deployable mechanisms with a high deployable surface area to packaging volume ratio are necessary. Without progress in understanding the mechanics of high-strain materials and structures, the development of compact deployable mechanisms for this class of satellites would be difficult. This research focuses on fabrication, experimental testing, and progressive failure modelling to study the deformation of an ultra-thin composite beam. The research study examines deformation modes of a boom under repetitive pure bending loads using 4-point bending setup. The material and …

Data-Driven Predictive Modeling To Enhance Search Efficiency Of Glowworm-Inspired Robotic Swarms In Multiple Emission Source Localization Tasks, Payal Nandi

Mechanical & Aerospace Engineering Theses & Dissertations

In time-sensitive search and rescue applications, a team of multiple mobile robots broadens the scope of operational capabilities. Scaling multi-robot systems (< 10 agents) to larger robot teams (10 – 100 agents) using centralized coordination schemes becomes computationally intractable during runtime. One solution to this problem is inspired by swarm intelligence principles found in nature, offering the benefits of decentralized control, fault tolerance to individual failures, and self-organizing adaptability. Glowworm swarm optimization (GSO) is unique among swarm-based algorithms as it simultaneously focuses on searching for multiple targets. This thesis presents GPR-GSO—a modification to the GSO algorithm that incorporates Gaussian Process Regression (GPR) based data-driven predictive modeling—to improve the search efficiency of robotic swarms in multiple emission source localization tasks. The problem formulation and methods are presented, followed by numerical simulations to illustrate the working of the algorithm. Results from a comparative analysis show that the GPR-GSO algorithm exceeds the performance of the benchmark GSO algorithm on evaluation metrics of swarm size, search completion time, and travel distance.

Fusion Bonding Behavior Of 3d Printed Pa6/Cf Composites Via Post Fabrication Compaction, Gonzalo Fernandez Mediavilla

Mechanical & Aerospace Engineering Theses & Dissertations

Additive manufacturing (AM) is becoming a robust production technology for aerospace, healthcare, and construction industries among others. Fused Deposition Modelling (FDM) is one of the methods most used to 3D print products. FDM has limitation due to interlayer adhesion and restriction imposed by the printing direction. Specially with AM composites, as reinforced nylon PA6 with short fibers, parts show more strength along the direction of the filament due to the alignment of the carbon fibers, but weaker in other directions. The proposed method to solve this issue is to print parts separately and join them together by fusion bonding. PA6/CF …

Deep Learning Object-Based Detection Of Manufacturing Defects In X-Ray Inspection Imaging, Juan C. Parducci

Mechanical & Aerospace Engineering Theses & Dissertations

Current analysis of manufacturing defects in the production of rims and tires via x-ray inspection at an industry partner’s manufacturing plant requires that a quality control specialist visually inspect radiographic images for defects of varying sizes. For each sample, twelve radiographs are taken within 35 seconds. Some defects are very small in size and difficult to see (e.g., pinholes) whereas others are large and easily identifiable. Implementing this quality control practice across all products in its human-effort driven state is not feasible given the time constraint present for analysis.

This study aims to identify and develop an object detector capable …

Failure Mode, Effects And Criticality Analysis Of A Very Low Earth Orbit Cubesat Mission, Robb Christopher Borowicz

Mechanical & Aerospace Engineering Theses & Dissertations

When space programs launch vehicles into orbit, multiple failures could arise throughout the mission and corrective actions are often not an option. Applying reliability engineering approaches during the design phase focuses on analyzing risk by anticipating potential failures and mitigating uncertainties in the design. Old Dominion University, in partnership with the U.S. Coast Guard Academy, and the U.S. Air Force Institute of Technology designed and developed a 3U CubeSat mission to validate on-orbit, three space technology payloads. Mission SeaLion will fly as a secondary payload on stage two of Northrop Grumman’s Antares rocket and will be deployed in a very …

A Study Of Asymmetric Supersonic Wind Tunnel Nozzle Design, Brittany A. Davis

Mechanical & Aerospace Engineering Theses & Dissertations

Achieving higher Mach numbers for private and commercial flight is a growing interest in the aerospace community. To qualify vehicles prior to flight, tests must be run in wind tunnels. Asymmetric wind tunnel nozzles are of continuing interest to the aerospace community due to their ability to change throat geometry, allowing for a range of Mach numbers to be achieved that encompasses all of the supersonic regime. The sliding block wind tunnel at Old Dominion University (ODU) is designed for a range of Mach numbers from about 1.8 to 3.5 but is limited to an upper limit of 2.8 by …

Mechanics Of Preimpregnated Fiber Tow Deposition And Compaction, Virginia Meredith Rauch

Mechanical & Aerospace Engineering Theses & Dissertations

In additive manufacturing, such as Automated Fiber Placement (AFP), defects often develop during the deposition and compaction of preimpregnated composite material, which reduce the strength of the resultant material. It is necessary to reduce defects and have good adhesion between plies to optimize the laminate performance and reduce delamination between composite layers. The aim of this work is to study the adhesion and deformation of preimpregnated (prepreg) composite material during the deposition and compaction stage in the composite forming process and how material parameters can be used to increase laminate strength. Two types of experimentation were performed on thermoset IM7/8552 …

Post-Processing And Characterization Of Additive Manufactured Carbon Fiber Reinforced Semi-Crystalline Polymers, Patricia Revolinsky

Mechanical & Aerospace Engineering Theses & Dissertations

The aim of this work is to study the effect of post-processing on additive manufactured (AM) continuous carbon fiber reinforced plastics (CFRPs) performance. As-printed AM CFRPs do not perform as well as conventionally manufactured CFRPs with the same composition. Possible improvements to AM CFRP performance include annealing and applying uniaxial pressure with elevated temperature. Samples were subjected to pressure and temperature treatments and annealing at a constant temperature. Treated materials were subjected to three-point bending tests, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) to characterize and assess sample performance. Results were assessed for flexural strength, …

Development And Applications Of Adjoint-Based Aerodynamic And Aeroacoustic Multidisciplinary Optimization For Rotorcraft, Ramiz Omur Icke

Mechanical & Aerospace Engineering Theses & Dissertations

Urban Air Mobility (UAM) is one of the most popular proposed solutions for alleviating traffic problems in populated areas. In this context, the proposed types of vehicles mainly consist of rotors and propellers powered by electric motors. However, those rotary-wing components can contribute excessively to noise generation. Therefore, a significant noise concern emerges due to urban air vehicles in or around residential areas. Reducing noise emitted by air vehicles is critically important to improve public acceptance of such vehicles for operations in densely populated areas.

Two main objectives of the present dissertation are: (1) to expand the multidisciplinary optimization to …

Analysis Of A Non-Equilibrium Vortex Pair As Aircraft Trailing Vortices, Manuel Ayala

Mechanical & Aerospace Engineering Theses & Dissertations

Shortly after the roll-up evolution of the vortex sheet behind the wings of an aircraft, a coherent counter-rotating vortex pair emerges. Presence of this vortex pair in the downstream of an aircraft, creates unsafe conditions for other aircraft, especially near airport runways. Fundamental knowledge of the physics that govern the formation, duration and dissipation of aircraft wake vortices is desirable in order to improve aircraft operational safety. This study uses non-equilibrium pressure theory to develop an accurate model describing the physical behavior of the vortex pair created by an aircraft in the early to mid-field vortex regime. An isolated aircraft …

The Effect Of Through Thickness Reinforcement On Debonding Behavior Of Skin/Stringer Configuration, Yogaraja Sridhar

Mechanical & Aerospace Engineering Theses & Dissertations

Investigation of this study is to the determine the crack propagation and disbonding in the bonded region of the skin and stringer specimen. An adhesive layer has been used to bond the skin and stringer by using a heat press operation. After the bonding, a drilling method has been adopted to install the through thickness reinforcement in the specimen. The key role of the through thickness reinforcement is to increase the stiffness and strength of the panels and to prevent the crack propagation or disbonding of the panels. The reinforcement was installed in pure (Pristine) samples and in defect samples …

A Model-Based Systems Engineering Approach To E-Vtol Aircraft And Airspace Infrastructure Design For Urban Air Mobility, Heidi Selina Glaudel

Mechanical & Aerospace Engineering Theses & Dissertations

This paper serves to contribute to Model-Based Systems Engineering (MBSE) by following the NASA Systems Engineering Handbook framework for a Systems Engineering (SE) design approach to an Electric Vertical Takeoff and Landing (e-VTOL) aircraft and the incorporating airspace infrastructure. The focus of this study is, by using the MBSE model created, to capture the technical requirements definition and design intent of the vehicle and airspace inclusive of community specific knowledge derived from the Federal Aviation Administration (FAA) NextGen Urban Air Mobility (UAM) Concept of Operations (ConOps) version 1.0. The stakeholder requirements derived from the FAA UAM NextGen ConOps will form …

Improved Strain Gage Instrumentation Strategies For Rotorcraft Blade Measurements, Timothy S. Davis

Mechanical & Aerospace Engineering Theses & Dissertations

In this work, a new strategy is presented to wire, calibrate, and measure strain gages for rotor blade testing that will provide more information and is robust to individual gage loss. The additional information can be used in several ways. including reducing redundancy, offering rapid identification of damage locations, and in some cases reducing risk allowing tests to continue to collect calibrated data after one or more sensors have failed. This strategy replaces the classical four-gage full Wheatstone bridge with four separately wired quarter bridges that are combined into a full bridge in the data acquisition system using a calculated …

The Effect Of Compaction Temperature And Pressure On Mechanical Properties Of 3d Printed Short Glass Fiber Composites, Pushpashree Jain Ajith Kumar Jain

Mechanical & Aerospace Engineering Theses & Dissertations

Among many thermoplastics that are used in engineering, polyamide 6 (nylon 6) is an extremely versatile engineering thermoplastic. Nylon filled with glass fibers has higher mechanical strength and high wear resistance than general purpose nylon. 3D printed composites, based on fused filament modeling, typically suffer from poor bead-to-bead bonding and relatively high void content, limiting their mechanical properties

This thesis explores the effect of compaction pressure and temperature on improving the mechanical properties of 3D printed composites. Engineering moduli in the printing and transverse to printing direction, as well as ultimate strength were measured using the tensile testing with Digital …

Conical Orbital Mechanics: A Rework Of Classic Orbit Transfer Mechanics, Cian Anthony Branco

Mechanical & Aerospace Engineering Theses & Dissertations

Simple orbital maneuvers obeying Kepler’s Laws, when taken with respect to Newton’s framework, require considerable time and effort to interpret and understand. Instead of a purely mathematical approach relying on the governing relations, a graphical geometric conceptual representation provides a useful alternative to the physical realities of orbits. Conic sections utilized within the full scope of a modified cone (frustum) were employed to demonstrate and develop a geometric approach to elliptical orbit transformations. The geometric model in-question utilizes the rotation of a plane intersecting the orbital frustum at some angle β (and the change in this angle) in a novel …

Model Based Systems Engineering For A Venture Class Launch Facility, Walter Mcgee Taraila

Mechanical & Aerospace Engineering Theses & Dissertations

A study of Model-Based Systems Engineering (MBSE) applied to a small-lift launch facility is presented. The research uses Systems Modeling Language (SysML) products and functional diagrams to document the structure, controls, electrical power, hydraulic, safety mechanisms, software, and fluid ground systems on a launch pad. The research is motivated by the need to design complex systems with an unambiguous understanding that improves communication, quality, productivity, and reduces risk. A model is developed following the ISO/IEC-15288 technical process framework. The stakeholder requirements are defined and analyzed to provide traceability to individual systems and subsystems. An architectural design is realized and implemented …

Finite Element Analysis Investigation Of Hybrid Thin-Ply Composites For Improved Performance Of Aerospace Structures, Alana M. Zahn

Mechanical & Aerospace Engineering Theses & Dissertations

Commercial and private aircraft have a need for strong yet light materials in order to have the most ideal performance possible. This study looks at the use of thin-ply composite materials to improve the performance of aircraft structures by means of weight savings and/or strength increase when compared to laminates that are composed of exclusively standard-ply materials. In order to perform an investigation based solely on finite element analysis, validation efforts were performed using test data from open hole tension, open hole compression, notched tension, and notched compression specimens. Once the models were validated sufficiently, the same modeling practices were …

Mechanism Of Compaction With Wrinkle Formation During Automatic Stitching Of Dry Fabrics And The Size Effect Of Compression Molded Discontinuous Fiber-Reinforced Composites, Anibal Benjamin Beltran Laredo

Mechanical & Aerospace Engineering Theses & Dissertations

With an ever-increasing demand for composites, more ways of manufacturing them are becoming popular and widely used. Stitching of dry fabrics is an efficient method for improving delamination resistance. Discontinuous fiber reinforced composites can be used as a lightweight alternative material for metals through a process of compression molding, which allows for complex shape manufacturing while offering structural grade mechanical properties.

This study demonstrates how the stitching of dry fabrics can be adapted to more complex surfaces. The consequences of stitching of curvilinear surfaces can result in defect formation. Therefore, to understand the physical formation of possible defects, experimental characterization …

A Study Of The Aeroacoustics Of Swept Propellers For Small Unmanned Aerial Vehicles, Arthur David Wiedemann

Mechanical & Aerospace Engineering Theses & Dissertations

In recent years, small unmanned aerial vehicles (UAVs) have increased in availability and use in both public and commercial sectors. This increased use of small UAVs or “drones” has the unfortunate consequence of introducing excessive noise into communities where they operate. Implementation of noise reduction methods is necessary if we wish to see expanded use of drones in public areas. With electric propulsion, the primary source of noise is the rotor/propeller used in contemporary multi-rotor configurations. In this thesis, the aerodynamics and acoustic behavior of various swept propellers is examined with computational and experimental methods.

A family of propeller geometries …

Through-Thickness Reinforcement And Repair Of Carbon Fiber Based Honeycomb Structures Under Flexure And Tension Of Adhesively Bonded Joints, Aleric Alden Sanders

Mechanical & Aerospace Engineering Theses & Dissertations

Repair and reinforcement of composite honeycomb structures is an area of concern as higher demands are being placed on high strength, lightweight structural materials, such as carbon fiber reinforced plastics and corresponding honeycomb structures. A common issue with these structures is when a delamination in the facesheet may form and spread, leading to a failure scenario. An investigation of adding a through thickness reinforcement (TTR) to these structures at the sample level that undergo four-point-bending, tension, and joining methods is conducted throughout this thesis. The embedding of pultruded carbon fiber rods is found to be an ideal addition to composite …

Thermal Contact Resistance Measurement And Related Uncertainties, Amanda Elizabeth Stark

Mechanical & Aerospace Engineering Theses & Dissertations

Thermal contact resistance is an important parameter in detailed thermal analysis and design of aerospace systems. The ability to determine thermal contact resistance reliably can have a significant impact on the fidelity of thermal models—particularly for space applications. The 2004 NASA Langley Research Center thermal contact resistance test apparatus has been employed to evaluate two methods for inferring estimated interface surface temperatures so that thermal contact resistance can be calculated more accurately. The traditional method of extrapolation is a steady-state approach, while the new method utilizes inverse heat transfer techniques to account for inherent unsteadiness in these quasi-steady-state measurements. The …

Extension Of A Penalty Method For Numerically Solving Constrained Multibody Dynamic Problems, Troy Newhart

Mechanical & Aerospace Engineering Theses & Dissertations

Numerical analysis of constrained static and multibody dynamic systems has become an integral part of engineering analysis with the continued improvements in technology and software availability. Many methods currently exist for numerically solving constrained static and dynamic systems. The applicability of a penalty method for constrained static solutions is observed in many academic texts and papers. The appeal for using a penalty method in statics pertains to its ease of implementation, computational suitability, and accuracy. This thesis extends a static penalty method for use with constrained multibody dynamics to observe if the penalty method’s benefits are similar for a dynamics …

Reducing The Noise Impact Of Unmanned Aerial Vehicles By Flight Control System Augmentation, Matthew B. Galles

Mechanical & Aerospace Engineering Theses & Dissertations

The aim of this thesis is to explore methods to reduce the noise impact of unmanned aerial vehicles operating within acoustically sensitive environments by flight control system augmentation. Two methods are investigated and include: (i) reduction of sound generated by vehicle speed control while flying along a nominal path and (ii) reduction of acoustic exposure by vehicle path control while flying at a nominal speed. Both methods require incorporation of an acoustic model into the flight control system as an additional control objective and an acoustic metric to characterize primary noise sources dependent on vehicle state. An acoustic model was …

Comparison Of Support Methods For Static Aerodynamic Testing And Validation Of A Magnetic Suspension And Balance System, Cameron K. Neill

Mechanical & Aerospace Engineering Theses & Dissertations

Magnetic suspension wind tunnels offer an alternative to traditional physical support methods. They allow for the collection of support interference free data and broader dynamic test capabilities than existing methods. Determination of dynamic aerodynamic characteristics is a crucial portion of the design of new re-entry capsules. A NASA initiative restored the 6-inch Magnetic Suspension and Balance System to support the design of a new MSBS for a supersonic wind tunnel. Before a new MSBS can be constructed, the characteristics of the current MSBS must be examined.

This thesis discusses the calibration and validation of the 6-inch MSBS. After calibration, three …

Design And Manufacture Of An Inertial Cascade Impactor For Industrial Hygiene Purposes, Hector Joel Gortaire

Mechanical & Aerospace Engineering Theses & Dissertations

Inertial cascade impactors are devices commonly used for industrial hygiene and pharmaceutical studies. Their main purpose is to separate particulate matter suspended in aerosols according to their sizes, which can vary from over 10 µm to 0.5 µm. Their versatility and ease of operation make them suitable for on-site sampling; however, designing them requires a careful consideration of the different geometric parameters that characterize them.

In this thesis, a 5-stage inertial cascade impactor was designed, modelled, constructed, and tested. The main design parameter was the volumetric flow rate, 40 l/min, which was provided by a vacuum pump. By continuous iterations, …

Characterization And Optimization Of A Propeller Test Stand, Colin Bruce Leighton Benjamin

Mechanical & Aerospace Engineering Theses & Dissertations

In recent history, there has been a rapid rise in the use of drones, and they are expanding in popularity each year. The widespread use and future capabilities of these unmanned aerial vehicles (UAVs) will call for increased study and classification of propellers to maximize their performance. As a result, it is necessary to have continuity in the development, maximization, and optimization of propeller test stand’s capability to collect accurate and precise measurements. It is of significant advantage to have the capability of accurately characterizing a propeller based on its thrust and torque. In this study, a propeller test stand …

Effects Of Automated Fiber Placement On High Strain Rate Compressive Response Of Advanced Composites, Alexander Trochez

Mechanical & Aerospace Engineering Theses & Dissertations

Automated Fiber Placement (AFP) technology shows great promise in manufacturing carbon fiber composite structures. However, intermittent defects occur in the process that can affect the overall mechanical performance of the structure. The aim of this work is to investigate the effects of deliberately placed principal defects (Gap, Overlap, and Fold) on the compressive response under quasistatic (strain rate ~10^-3 s^-1) and dynamic (strain rate ~10³ s-1) loading conditions. The controlled defects were placed at the laminate level in different orientations and depths. High strain rate compression experiments were conducted using a split Hopkinson pressure bar (SHPB) …